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Sigarms Mauser M2 Instructions Manual

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    							06.01– US19 –Mauser M2Maintenance
    7.3 Assembling the pistol
    Procedure
    1. Check that there is no foreign matter inside the pistol.
    2.I n s e rt barrel 1 into the slide 4 with the control lug facing down.
    3. Insert recoil spring unit 2 into the slide 4 and b a rrel lug When recoil spring unit 2is inserted into slide 4, it becomes
    preloaded. If the recoil spring unit 2is not carefully installed
    in slide 4, it can fly out and injure you or someone in your
    vicinity.
    4. Turn control lever 42 into its horizontal position.
    5. Push the entire assembly onto the grip frame 19 from the
    front, pull back to the rear position and then ease forwards
    again till the recoil spring unit 2 is uncompressed.
    6. Push in slide catch lever 26 horizontally from the left until it
    is up against the grip frame 19.Fig. 14, Pistol dismantled for cleaningMauser M2 OM.qxd  6/5/01  12:28 PM  Page US19 
    						
    							06.01– US20 – Mauser M2Maintenance
    7. Hold the grip frame 19 with the right hand, pull back the
    slide 4 to its rear position with the left hand. Press slide
    catch lever 26 up and in till it “clicks” into place (Fig. 15).
    8. Follow the slide 4forwards with the hand.
    9. Pull back trigger 21 so that the pistol is in its fully
    decocked position.
    10. Pistol set on safe (external safety models only).The pistol is unloaded, decocked and set on safe.7.4 Verification of functionsVerification of functions must be conducted on the assem-
    bled pistol:
    – to identify causes of malfunction,
    – after completion of repairs
    – and after each cleaning and assembly of the pistol. 
    Procedure
    1. Remove the magazine, unload and clear the pistol (see
    Sect. 5.8) and, for external safety models, remove safety.
    2. Check the strength of recoil spring unit 2and the smooth-
    ness of the slide 4 action.
    –  Draw back slide 4to the stop and release it to fly forward.
    –  Check that slide 4moves forward with sufficient energy
    and that it locks up.
    –  Repeat the verification test.Fig. 15Mauser M2 OM.qxd  6/5/01  12:28 PM  Page US20 
    						
    							06.01– US21 –Mauser M2Maintenance
    3. Check manual safety and trigger (external safety models).
    – Insert empty magazine.
    – Move safety lock 37to position S. Pull trigger 21fully.
    – Check whether trigger 21is locked.
    – Move safety lock 37to position F and pull trigger 21fully.
    – Check whether firing pin 9is cocked and trips audibly
    after about .6” trigger movement.
    4. Check trigger interruption.
    – Remove magazine.
    – With trigger 21 pulled fully back, pull back slide 4to stop
    and release. Do not release trigger 21.
    – Insert empty magazine and release trigger 21.
    – Check whether trigger bar 22 is reengaged and whether
    the firing pin 9 is released when the trigger is pulled
    again.
    5. Check magazine catch and magazine safety disconnect.
    – Remove magazine.
    – Pull back slide 4as far as it will go and release it. Pull
    trigger 21fully.
    – Make sure that the firing pin 9has not tripped.
    – Insert empty magazine and pull trigger 21fully.
    – Check whether firing pin 9has tripped.6. Check slide catch lever 26.
    – Draw back slide 4to the stop and release it.
    – Check that slide 4remains caught in its rearmost 
    position.
    – Depress slide catch lever 26.
    – Check that slide 4is released and moves forward with
    sufficient energy.
    – Remove magazine.
    7. Inspect magazine.
    – Check condition of magazine tube 5 2for signs of
    damage or dirt (lips and floorplate).
    – Check that magazine floorplate 56 is properly secured.
    – Check free movement and spring action of feeder 55.
    – Check smooth insertion of magazine into frame 19.
    – Check magazine catch 43for clean engagement and
    release.
    8. Inspect external appearance of the pistol.
    – Check front sight 5, rear sight 6, grip plates 4 9 / 5 0f o r
    damage and dirt .
    – Check that front sight 6, rear sight 5and grip plates
    4 9 / 5 0are firmly secured.Mauser M2 OM.qxd  6/5/01  12:28 PM  Page US21 
    						
    							06.01– US22 – Mauser M2MaintenanceService and Repairs
    7.5 Care of the pistolAlways keep your pistol in immaculate condition and in
    good working order.Always clean your pistol after use.Never modify or repair parts of your pistol yourself.Have your pistol checked once every 12 months by a
    qualified gunsmith or armorer because defects, wear,
    corrosion, etc. are not always visible from the outside.For repairs or service work, however, we recommend that
    you return your pistol to the manufacturer who always
    holds a full range of replacement parts in stock.If you order spare parts without returning the pistol, you
    are responsible for ordering the correct part and its
    correct fitting by a qualified gunsmith or armorer.The manufacturer and importer cannot be held liable for
    faults in the pistol or malfunctions if the pistol has been
    modified or non-original parts have been fitted by third
    parties.8 Pistol Service and Repairs
    8.1 Cause and correction of malfunctions
    Pistol maintenance (cleaning and inspection) according to the
    instructions can prevent malfunctions. Should, nevertheless, a
    malfunction occur during shooting, proceed as follows:Hold pistol pointed in the firing direction (safe direction) 
    and keep your finger off trigger 21while you carry out the
    operations described in the following.
    1. Remove and safeguard the magazine.
    2. Release pistol safety (external safety models).
    3. Draw back slide 4and lock it in the open position by
    thumbing up slide catch lever 26.
    4. Verify (visually or with a tool) that there is no bullet, round,
    case or foreign body in the barrel bore or chamber (see 
    Fig. 3, page US 12). If a projectile is lodged in the bore, strip
    the pistol (see Sect. 7.1) and have the blockage removed
    with a suitable tool by a qualified gunsmith.
    5. Remove all rounds, cases or foreign bodies. Clean, lubricate
    and assemble the pistol (see Sect. 7.2/7.3).
    6. Have the pistol inspected by an armorer or gunsmith.Mauser M2 OM.qxd  6/5/01  12:28 PM  Page US22 
    						
    							06.01– US23 –Mauser M2Service and RepairsAssembly/Malfunction
    Ammunition feed: 
    No round chambered.
    Slide:
    Slide does not close properly.
    Case ejection:
    Spent case sticks in chamber or jams
    in ejection port.
    Misfire: 
    The trigger 21was pulled, 
    no discharge.Potential Cause
    Magazine not properly inserted,
    deformed or dirty.
    Pistol or rounds dirty or too
    heavily greased.
    Pistol defective.
    Recoil insufficient because 
    of fouling.
    Underloaded ammunition.
    Pistol defective.
    Firing pin sticking in its guide.
    Defective ammunition.
    Pistol defective.Potential Remedy
    Insert magazine properly
    or replace it.
    Strip, clean and lubricate pistol 
    (see Sect. 7.1–7.3); clean or re p l a c e
    a m m u n i t i o n .
    Repair by manufacturer.
    Strip, clean and lubricate pistol (see
    Sect. 7.1–7.3)
    Replace ammunition.
    Repair by manufacturer.
    Strip, clean and lubricate pistol (see
    Sect. 7.1–7.3). Have pistol checked by
    a rm o u re r.
    Manually cycle slide to chamber new
    round.
    Repair by manufacturer.Mauser M2 OM.qxd  6/5/01  12:28 PM  Page US23 
    						
    							06.01– US24 – Mauser M2 8.2 Safekeeping and storage of the pistolAlways store your pistol unloaded and in cleaned
    condition.Store your pistol separate from its ammunition and 
    under lock and key. The pistol and ammunition must not 
    be accessible to children and other inexperienced or 
    unauthorized persons.
    8.3 Shipping the pistolFamiliarize yourself fully with Federal, State & local laws
    governing the shipping and transportation of firearms.
    When you return a pistol to the SIGARMS Inc. Service
    Department, heres what to do:
    1.  Make sure that the chamber and magazine(s) are
    unloaded and that no ammunition is included. 
    2.  Package the firearm securely to prevent damage. Enclose
    a letter which includes your name, street address, daytime
    phone number, pistol model and serial number, and a
    detailed description of the problem you have experienced orthe work you want performed. With the exception of extra
    magazines, do not include cases, scopes, mounts or other
    accessories. 
    If repairs are to be done under warranty, enclose copy of sales
    receipt. 
    3.  Generally, an individual may ship firearms to the 
    manufacturer for repair or service. Some states and localities,
    however, prohibit this. If you live in such an area, the firearms
    must be shipped by and returned to a Federally Licensed
    Firearms Dealer. 
    4.  Individuals must ship handguns via UPS.  Federal law 
    prohibits persons who do not possess a Federal Firearms
    License from shipping a handgun via the U.S. Postal Service. 
    (Note: Any shipment of firearms outside of the USA borders is
    subject to the valid law of the specific country, which you must
    strictly follow.) 
    5.  Ship your firearms insured and prepaid (we dont
    accept collect shipments) to:
    SIGARMS Inc. 
    Attention: Service Department
    18 Industrial Drive
    Exeter, NH 03833 
    USA Service and RepairsMauser M2 OM.qxd  6/5/01  12:28 PM  Page US24 
    						
    							06.01– US25 –Mauser M2Disposal
    9 Disposal
    – Strictly observe any current Federal, State & local legislation
    governing the disposal of handguns.
    – Provided this is not contrary to the abovel legislation, we
    recommend shipping the pistol to the address listed under
    Sect. 8.3 for disposal.
    – When shipping the pistol, strictly observe the instructions
    listed under Sect. 8.3.Mauser M2 OM.qxd  6/5/01  12:28 PM  Page US25 
    						
    							06.01– US26 – Mauser M2Technical Specifications / Types / Accessories Technical SpecificationsCaliber.45 ACP.40 S&W 
    Length, overall6.85”6.85”Height, overall5.04”5.04”
    Width, overall1.34”1.34”Barrel length3.54”3.54”
    Rifling lead1 in 16”1 in 15” No. of grooves66
    Sight base5.7”5.7”Weight, excl. magazine28.9 oz29.3 oz
    Magazine weight, empty3.4 oz3.4 ozTrigger pull DAO8.8 lbs8.8 lbsMagazine capacity/Rounds 810Accessories
    – Spare magazines 
    – Cleaning kit
    – Front sight
    – Rear & Front Sight Adjustment Tool Mauser M2 OM.qxd  6/5/01  12:28 PM  Page US26 
    						
    							06.01– US27 –Mauser M2Spare Parts List 
    Item Designation
    19  Frame
    20  Locking insert
    21 Trigger
    22 Trigger spring
    23 Trigger bar
    24 Trigger bolt
    25 Locking insert bolt
    26  Slide catch lever
    27 Rear insert
    28 Ejector
    29 Ejector bolt
    30 Safety lever spring
    31  Safety lever
    32 Safety lever bolt
    33 Catch
    34 Long spring bolt
    35 Catch reset spring
    36 Short spring bolt
    37 Safety lock
    38 Stop ball
    39 Stop ball springItem Designation
    40 Safety lock bolt
    41 Rear insert bolt
    42 Control lever
    43  Magazine catch 
    44  Magazine catch
    spring
    45  Magazine catch lock
    46 Magazine safety
    47 Spring plate to 
    magazine safety
    48 Magazine safety
    spring
    49 Grip plate, right
    50 Grip plate, left
    51 Grip plate screw
    52 Magazine tube
    53 Floorplate insert
    54 Magazine spring
    55 Feeder 
    56 Magazine floorplateFor the accompanying
    figure to the list, see page
    US 28.
    Essential information when
    ordering spare parts
    – Pistol model (caliber, 
    designation)
    – Pistol serial number
    – Item number 
    – Part designationItem Designation
    1  Barrel
    2  Recoil spring unit
    3  Extractor
    4  Slide
    5  Front sight 
    05/06/07/08/09
    6  Rear sight 
    7  Safety lock
    8  Safety lock spring
    9  Firing pin
    10  Firing pin reset spring
    11 Bushing
    12 Pin
    13 Firing pin spring
    14 Firing pin spring guide
    15  End cover
    16 Loaded chamber
    indicator
    17 Loaded chamber
    indicator spring
    18 Loaded chamber
    indicator pinMauser M2 OM.qxd  6/5/01  12:28 PM  Page US27 
    						
    							06.01– US28 – Mauser M2Spare Parts ListMauser M2 OM.qxd  6/5/01  12:28 PM  Page US28 
    						
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