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Sharp R820bk Service Manual

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    							39
    R-820BK
    R-820BW
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    Figure S-3. CPU Unit Circuit
    C 4
    INT
    GND
    VC
    BUZZER:  IF NOT SPECIFIED,  1/10 ± 5%  NOTE
    VA
    LED
    VR
    FAN
    MOTOR
    CONVECTION
    MOTOROVEN LAMP
    TURNTABLE
    MOTOR
    TOP
    HEATER
    BOTTOM
    HEATER
    DOOR
    SWITCHOVEN
    THERMISTORMICRO
    C 2
    G12 G11 G10 G 9
    G 854321
    CUSTOM
    HELP
    
    POWER
    LEVEL
    
    ROAST
    
    REHEAT
    
    CONVEC
    
    POPCORN
    
     MINUTE
    PLUS
    
    KITCHEN
    TIMER
    
     CLOOK
    
    STOP
    CLEAR
    
     GRILLBAKE
    09876
    G 7 G 6 G 5 G 4 G 3 G 2 G 1
    C 3C 5C 1C10C 9C15C 6C 8C14C 7C12C13C17C11
    + –
    SEG10
    C 1511
    VL1
    AN7
    AN6
    AN55
    10
    15
    20
    25
    55 60 65
    70
    75 80
    30
    35
    45
    85 90 95
    50
    AN4
    AN3
    AN2
    AN1
    AN0
    P57
    P56
    P55
    P54
    P53
    P52
    P51
    P50
    P47
    P46
    P45
    P44
    P41
    P40
    P77
    P76
    P75
    P74
    P73C 2
    VL2
    VL3
    COM0
    COM1
    COM2
    COM3
    AVSS
    VREF
    VCC
    SEG0
    SEG1
    SEG2
    SEG3
    SEG4
    SEG5
    SEG6
    SEG7
    SEG8
    SEG9 P72
    P71
    P70
    SEG45
    SEG44
    SEG43
    SEG42
    SEG41
    SEG40
    SEG39
    SEG38
    SEG37
    SEG36
    SEG35
    SEG34
    SEG33
    SEG32
    COM5
    COM4
    SEG15
    SEG31
    SEG30
    SEG29
    SEG28
    SEG27
    SEG26
    SEG25
    SEG24
    SEG23
    SEG22
    SEG21
    SEG20
    SEG19
    SEG18
    SEG17
    SEG16
    SEG15
    SEG14
    SEG13
    SEG12
    SEG11
    SEG10
    SEG9
    SEG8
    SEG7
    SEG6
    SEG5
    SEG4
    SEG3
    SEG2
    SEG1 COM3
    COM2
    COM1 P81
    P80
    XIN
    XOUT
    VSS
    P27
    P26
    P25
    P24
    P23
    P22
    P21
    P20
    P17
    P16 RESET
    INT1
    INT0SEG11
    SEG12
    SEG13
    SEG14
    SEG15
    SEG16
    SEG17
    SEG18
    SEG19
    SEG20
    SEG21
    SEG22
    SEG23
    SEG24
    SEG25
    SEG26
    SEG27
    SEG28
    SEG29
    SEG30
    SEG31
    SEG32
    SEG33
    SEG34
    SEG35
    SEG36
    SEG37
    SEG38
    SEG39
    C10 47µ/16v
    
    C11 0.1µ/50v
    
    
    C13
    0.1µ/50v
    
    C21
    0.1µ/50v
    
    
    C12
    0.1µ/50v
    
    R15 4.7k
    
    R31 15k
    
    R71 15k
    
     R70 15k
    
     R69 15k
    
    R82 9.1kF
    
    R83  15k
    
    0
    
     R81
    R68 15k
    
    R55 4.7k
    
    
    IC-1
    RH-IZA888DR
    
    R60 15k
    
    R61 15k
    
    R62 15k
    
    R63 15k
    
    R64 15k
    
    R65 15k
    
    R66 15k
    
    R67 15k
    
    (J1)
    
    
    R11 4.7k
    
    (J13) 4.7k
    
    (J14) 4.7k
    
    (J15) 4.7k
    
    R30 4.7k
    
    R73 100k
    
    R80 150kF
    
    R74 100k
    
    R75 100k
    
     R72 100k
    
     C30
    C61 330p/50v C60 330p/50v
    C62 330p/50v
    C63 330p/50v
    R14
    1k
    
     R13
    1k
    
     R12
    1k
    
     ZD10
    UDZ4.3B
    
    
    R10 1k
    
    Q11
    DTA143EKA
    CF1 4.19MGW
    R56
    1M
    Q40
    DTA143EKA
    LD1
    D22
    D23
    D30LD2 LD3 LD4 LD5
    LD10 LD9 LD8 LD7 LD6
    Q25
    DTA143EKA
    Q24
    DTA143EKA
    Q23
    DTA143EKA
    Q22
    DTA123JKA
    Q21
    DTA123JKA
    Q20
    DTA123JKAQ10
    2SA1037AK
    (J10)
    (J11)
    (J12)
    C14
    
    C80
    
    :  IF NOT SPECIFIED,  1SS355 :  IF NOT SPECIFIED,  0.01µF / 25v 
    
    COOKHELP
    C16
    COOK
    PIZZAGRILL
    ROASTDEFROST
    START
    TOUCH ON
    
     
    						
    							40
    R-820BK
    R-820BW
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    Figure S-4. Printed Wiring Board of Power Unit
    DIP
    D8 
    3 2 
    3
    12 1
    1
    1518
    4  D6 
    R4  CN - C 
    CN - D 
    CN - B 
    CN - A D5  R5 
    AC 
    AC VRS1
    6 FAN
    CON
    RY1
    RY5
    LOT NO.
    F
    RY6 
    RY3
    T - HRY4
    B - HRY2(J1)T1 D12
    D4
    S 6 8
    14P  D2
    D7
    5
    MICRO
    SP1
    R6 R3C4C3C5C2
    B BB
    E E 1
    E
    Q3R2R1D1
    D3
    D11C1
    ZD1 
    Q2Q1
    D9
    D10 
    						
    							41
    R-820BK
    R-820BW
    *
    *
    *
    *
    D*D*
    PARTS LIST
    Note: The parts marked ÒDÓ may cause undue microwave exposure.
    The parts marked Ò*Ó are used in voltage more than 250V.
    REF. NO. PART NO. DESCRIPTION QTY CODE
    ELECTRIC PARTS
    1- 1 QSW-MA110WRE0 Secondary interlock switch / door sensing switch 2 AH
    1- 1 QSW-MA131WRE0Secondary interlock switch / door sensing switch (Interchangeable)2AG
    1- 2 FFS-BA021WRK0 Monitor fuse and monitor switch assembly 1 AL
    1- 3 RMOTDA231WRE0 Turntable motor 1 AR
    1- 3 RMOTDA188WRE0 Turntable motor (Interchangeable) 1 AS
    1- 4 FH-DZA025WRK0 High voltage rectifier assembly 1 AN
    1- 5 RC-QZA173WRE0 High voltage capacitor 1 AX
    1- 5 RC-QZA211WRE0 High voltage capacitor (Interchangeable) 1 AV
    1- 6 RMOTEA370WRE0 Fan motor 1 AX
    1- 7 QFSHDA009WRE0 Fuse holder 1 AG
    1- 7 QFSHDA010WRE0 Fuse holder (Interchangeable) 1 AD
    1- 8 FACCDA074WRE0 Power supply cord 1 AW
    1- 9 FH-HZA063WRE0 Thremistor 1 AP
    1-10 RMOTEA372WRE0 Convection motor 1 AX
    1-11 QTANNA017WRW0 Short terminal 1 AD
    1-12 RHET-A208WRE0 Grill heater (Top heater) 2 AU
    1-13 RHET-A209WRE0 Bottom heater 1 BA
    1-14 RLMPTA030WRE0 Oven lamp 1 AE
    1-15 QSOCLA021WRE0 Oven lamp socket 1 AG
    1-16 RTHM-A048WRE0 Thermal cut-out 170 deg. 1 AH
    1-17 RTHM-A078WRE0 Thermal cut-out 125 deg. 1 AK
    1-18 RTRN-A568WRE0 Power transformer 1 BP
    1-19 RV-MZA222WRE0 Magnetron 1 BN
    1-19 RV-MZA267WRE0 Magnetron (Interchangeable) 1 BL
    CABINET PARTS
    2- 1 GCABDA097WRW0 Back plate 1 AW
    2- 2 GCABUA631WRP0 Outer case cabinet [R-820BK] 1 BB
    2- 2 GCABUA649WRP0 Outer case cabinet [R-820BW] 1 AZ
    2- 3 GDAI-A305WRW0 Base plate 1 AX
    2- 4 GLEGPA074WRE0 Leg 1 AC
    CONTROL PANEL PARTS
    3- 1 CPWBFA791WRK0 Power unit 1 BF
    3- 1A QCNCMA234DRE0 3-pin connector (CN-A) 1 AC
    3- 1B QCNCMA275DRE0 2-pin connector (CN-B) 1 AB
    3- 1C FW-VZA238DRE0 9pin wire harness (WH-1, WH-2) 2 AK
    3- 1D QCNCMA410DRE0 2-pin connector (CN-D) 1 AB
    C1 RC-KZA087DRE0 Capacitor     0.1 uF    50V 1 AA
    C2 VCEAB31HW477M Capacitor     470 uF    50V 1 AE
    C3 RC-KZA087DRE0 Capacitor     0.1 uF    50V 1 AA
    C4-5 VCEAB31VW106M Capacitor      10 uF    35V 2 AA
    D1-4 VHD11ES1///-1 Diode (11ES1) 4 AB
    D5-7 VHD1SS270A/-1 Diode (1SS270A) 3 AA
    D8-12 VHD1SS270A/-1 Diode (1SS270A) 5 AA
    Q2 VS2SB1238//-3 Transistor (2SB1238) 1 AA
    Q3 VSDTD143ES/-3 Transistor (DTD143ES) 1 AC
    R2-3 VRD-B12HF511J Resistor       510 ohm   1/2W 2 AB
    R4 VRD-B12EF270J Resistor        27 ohm   1/4W 1 AB
    R5 VRD-B12EF472J Resistor      4.7k ohm   1/4W 1 AA
    R6 VRD-B12EF332J Resistor      3.3k ohm   1/4W 1 AA
    RY1 RRLY-A080DRE0 Relay (OJ-SH-124LM) 1 AG
    RY2 RRLY-A081DRE0 Relay (VRB24) 1 AL
    RY3-4 RRLY-A076DRE0 Relay (OMIF-S-124LM) 2 AK
    RY5 RRLY-A080DRE0 Relay (OJ-SH-124LM) 1 AG
    RY6 RRLY-A076DRE0 Relay (OMIF-S-124LM) 1 AK
    SP1 RALM-A014DRE0 Buzzer (PKM22EPT-THAI) 1 AG
    T1 RTRNPA124DRE0 Transformer 1 AQ
    VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE
    3- 2 DPWBFB794WRK0 CPU unit 1 BC
    3- 3 DPNLCB494WRK0 Control panel frame with key unit [R-820BK] 1 BA
    3- 3 DPNLCB496WRK0 Control panel frame with key unit [R-820BW] 1 BB
    3- 3-1 JBTN-B086WRF0 Open button [R-820BW] 1 AF
    3- 3-1 JBTN-B092WRF0 Open button [R-820BK] 1 AF
    3- 3-2 MSPRCA050WRE0 Open button spring 1 AB
    3- 3-3 FUNTKA869WRE0 Key unit [R-820BK] 1 AX
    3- 3-3 FUNTKA871WRE0 Key unit [R-820BW] 1 AX 
    						
    							42
    R-820BK
    R-820BW
    DD
    DD
    D
    D
    *
    REF. NO. PART NO. DESCRIPTION QTY CODE
    3- 4 LHLD-A185WRF0 LCD holder 1 AL
    3- 5 PSHEPA626WRE0 LED sheet 1 AF
    3- 6 TCAUAA076WRR0 User caution label 1 AB
    3- 7 XEPSD30P08XS0 Screw; 3mm x 8mm 4 AA
    OVEN PARTS
    4- 1 ************* Oven cavity (Not a replaceable part)1--
    4- 2 PHOK-A106WRF0 Latch hook  1 AL
    4- 3 FDUC-A337WRK0 Air duct assembly  1 BH
    4- 4 PCOVPA340WRW0 Sub back plate  1 AQ
    4- 5 LANGQA478WRP0 Turntable motor angle  1 AP
    4- 6 MSPRTA186WRE0 Plate spring  1 AE
    4- 7 NCPL-A051WRE0 Turntable motor shaft  1 AN
    4- 8 PSPA-A109WRE0 Spacer  1 AB
    4- 9 LBNDKA136WRP0 HV capacitor holder  1 AQ
    4-10 NFANJA041WRE0 Fan blade  1 AF
    4-11 PDUC-A697WRF0 Fan duct  1 AM
    4-12 GCOVHA388WRW0 Bottom heater cover  1 AF
    4-13 GLEGPA071WRF0 Leg  1 AG
    4-14 LANGFA185WRP0 Chassis support  1 AM
    4-15 LANGQA489WRP0 Thermistor angle  1 AW
    4-16 LFLG-A025WRE0 Bearing  1 AM
    4-17 MLEVPA226WRF0 Switch lever  1 AF
    4-18 MSPR-A004WRE0 Heat seal spring  2 AF
    4-19 PCOV-A011WRP0 Bottom heater angle  2 AM
    4-20 PCOVPA339WRE0 Waveguide cover  1 AF
    4-21 PCUSGA385WRP0 Cushion  2 AH
    4-22 PCUSUA190WRP0 Cushion  1 AC
    4-23 PCUSUA191WRP0 Cushion  1 AC
    4-24 PDUC-A691WRF0 Air intake duct  1 AG
    4-25 PDUC-A692WRP0 Exhaust duct  1 AS
    4-26 PDUC-A696WRP0 Air guide  1 AT
    4-27 PGLSPA518WRE0 Light glass  1 AZ
    4-28 PPACGA041WRE0 Cushion  1 AE
    4-29 PREFHA061WRW0 Reflector  1 BE
    4-30 PSHEPA487WRE0 Heater film  1 AA
    4-31 PSKR-A331WRP0 Air separate angle  1 AY
    4-32 MSPRCA113WRE0 H-spring  2 AC
    4-33 PCUSGA420WRP0 Cushion  1 AE
    4-34 NFANMA047WRP0 Convection fan  1 AX
    4-35 NFANMA048WRP0 Cooling fan  1 AX
    4-36 PCUSUA499WRP0 Cushion  1 AC
    4-37 PDUC-A707WRW0 Convection duct  1 AR
    4-38 PFPF-A210WRE0 Thermal insulation  1 AM
    4-39 PPIPFA030WRE0 Pipe  1 AK
    4-40 PSKR-A339WRP0 Convection air angle  2 AX
    4-41 PSKR-A345WRW0 Convection motor angle A  1 AU
    4-42 PSKR-A346WRW0 Convection motor angle B  1 AR
    4-43 PSLDHA140WRW0 Convection thermal cover  1 AQ
    DOOR PARTS
    5- 1 DDORFA857WRK0 Door panel assembly  1 BB
    5- 2 GWAKPA570WRR0 Door frame [R-820BK]  1 AY
    5- 2 GWAKPA572WRR0 Door frame [R-820BW]  1 AX
    5- 3 LSTPPA176WRF0 Latch head  1 AN
    5- 4 LSTPPA177WRF0 Glass stopper  1 AF
    5- 5 MSPRTA187WRE0 Latch spring  1 AC
    5- 6 PGLSPA513WRE0 Front door glass [R-820BK]  1 AV
    5- 6 PGLSPA514WRE0 Front door glass [R-820BW]  1 AW
    5- 7 XCPSD40P06000 Screw : 4mm x 6mm  2 AA
    5- 8 XCPSD40P08000 Screw : 4mm x 8mm  4 AA
    5- 9 GCOVHA387WRF0 Choke cover  1 AS
    MISCELLANEOUS
    6- 1 FAMI-A104WRM0 Rack  1 AQ
    6- 2 TCAUAA145WRR0 Earth caution  1 AG
    6- 3 FSRAHA062WRY0 Turntable support  1 BC
    6- 4 NTNT-A097WRE0 Turntable  1 BB
    6- 5 TCAUAA200WRR0 Monitor caution  1 AB
    6- 6 TINSEA752WRR0 Instruction book  1 AS
    6- 7 FW-VZB045WRE0 Switch harness  1 AG
    6- 8 FW-VZB673WRE0 Main wire harness  1 AY
    6- 9 QW-QZA213WRE0 High voltage wire B  1 AF 
    						
    							43
    R-820BK
    R-820BW
    HOW TO ORDER REPLACEMENT PARTS
    To have your order filled promptly and correctly, please furnish the following information.
    1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION
    Order Parts from the authorized SHARP parts Distributor for your area.
    Defective parts requiring return should be returned as indicated in the Service Policy.
    PACKING AND ACCESSORIES
    REF. NO. PART NO. DESCRIPTION QTY CODE
    6-10 LHLDWA011WRE0 Purse lock M  1 AB
    6-11 TCAUAA201WRR0 DHHS caution label  1 AC
    6-12 TCAUAA240WRR0 Screw caution  1 AC
    6-13 TLABMA570WRR0 Menu label  1 AF
    SCREWS,NUTS AND WASHERS
    7- 1 XFPSD40P08K00 Screw : 4mm x 8mm  13 AA
    7- 2 XEPSD40P25000 Screw : 4mm x 25mm  2 AA
    7- 3 LX-EZA042WRE0 Special screw  2 AB
    7- 4 LX-NZ0061WRE0 Flange nut  4 AA
    7- 5 XBPWW30P05K00 Screw : 3mm x 5mm  2 AA
    7- 6 XCTWW40P08000 Screw : 4mm x 8mm  8 AB
    7- 7 XHPSD30P06000 Screw : 3mm x 6mm  1 AA
    7- 8 XHTSD40P08RV0 Screw : 4mm x 8mm  2 AA
    7- 9 XOTSD40P12RV0 Screw : 4mm x 12mm 12 AA
    7-10 XOTSD40P12000 Screw : 4mm x 12mm 10 AA
    7-11 XOTSD40R12RV0 Line head screw : 4mm x 12mm  2 AA
    7-12 XOTSF40P08000 Screw : 4mm x 8mm [R-820BK]  1 AA
    7-12 XOTSE40P08000 Screw : 4mm x 8mm [R-820BW]  1 AA
    7-13 XBTSD40P05000 Screw : 4mm x 5mm  2 AA
    7-14 XNEUW40-32000 Nut : 4mm x 3.2mm  1 AA
    7-15 XRESE40-06000 Ring : 4mm x 0.6mm  1 AA
    7-16 XWHUW40-08000 Washer : 4mm x 0.8mm  1 AA
    7-17 XWHUW50-08000 Washer : 5mm x 0.8mm  1 AA
    7-18 XWSUW40-10000 Washer : 4mm x 1.0mm  1 AA
    7-19 LX-CZA070WRE0 Special screw (Torx tamper proof screw)  2 AC
    TRAY HOLDER
     (SPADFA424WRE0)
    TURNTABLE TRAY
    RACK
    LAMP CAUTION
    COOK BOOK & 
    INSTRUCTION BOOK
    TURNTABLE SUPPORT
    TRAY PAD
      (SPADPA577WRE0)
    TOP PAD ASSEMBLY
     (FPADBA381WRK0)
    BOTTOM PAD ASSEMBLY
      (FPADBA382WRK0)
    WRAP COVER
     (SSAKHA034WRE0)
    DOOR PROTECTION SHEET
     (SPADPA204WRE0)
    PACKING CASE
    SPAKCD092WRE0 [R-820BK]
    SPAKCD095WRE0 [R-820BW] Not Replaceable Items. 
    						
    							44
    R-820BK
    R-820BW
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    OVEN AND CABINET PARTS
    7-9
    7-9
    4-4
    7-9
    7-19
    7-19
    7-5
    4-1
    4-30
    7-10
    7-10
    7-11
    2-16-2
    
    7-11
    1-107-15
    4-25
    4-33
    4-29
    7-10
    7-12
    4-32
    4-19
    4-18
    1-11
    2-2
    4-23
    4-26
    7-4
    4-3
    4-397-13
    4-36
    4-41
    7-13
    7-10
    7-10
    7-21-64-11
    6-12
    4-10
    7-1
    2-4
    2-4
    1-19
    7-1
    4-9
    7-9
    7-9
    7-1
    7-9
    2-3
    1-5
    1-13
    6-13
    1-46-4
    6-3
    1-1
    1-7
    1-1
    4-17
    4-28
    1-18
    4-12
    4-13
    4-19
    4-184-324-16
    7-4
    7-9
    7-1
    4-6
    7-1
    6-7
    4-2
    1-2
    7-3
    7-10
    4-24
    4-21
    4-14
    7-147-18
    1-17
    7-8
    7-6
    x3
    7-16
    4-34
    4-40
    7-10
    6-5
    7-10
    7-7
    4-40
    4-37
    4-35
    4-42
    4-38
    4-43
    7-17
    4-31
    7-10
    4-15
    7-1
    1-9
    1-8
    1-12
    1-16
    1-15
    1-14
    4-22
    7-17-1
    4-7
    1-3
    4-5
    4-84-20
    7-6
    7-6
    7-6
    7-8
    6-11
    A
    A
    4-27 
    						
    							45
    R-820BK
    R-820BW
    6
    45
    12
    3
    6
    45
    12
    3 A
    B
    C
    D
    E
    F
    G
    HA
    B
    C
    D
    E
    F
    G
    H
    CONTROL PANEL PARTS
    DOOR  PARTS
    5-8
    5-3
    5-6
    5-4
    5-5
    5-1
    5-9
    3-6
    3-2
    5-7 5-2
    6-16-8
    6-10 6-7
    6-9 3-3-1
    3-3-3
    3-3-2 3-3
    3-4
    3-5
    3-1
    3-7
    3-7
    Actual wire harness may be different from illustration.
    MISCELLANEOUS 
    						
    							46
    R-820BK
    R-820BW
    98 SHARP CORP. (5S2.530E) Printed in U.S.A
    COPYRIGHT © 1998 BY SHARP CORPORATION
    ALL RIGHTS RESERVED.
    No part of this publication may be repro-
    duced, stored in retrieval systems, or trans-
    mitted in any form or by any means, elec-
    tronic, mechanical, photocopying, record-
    ing, or otherwise, without prior written per-
    mission of the publisher. 
    						
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