Home > Sharp > Microwave > Sharp R308jsf Service Manual

Sharp R308jsf Service Manual

    Download as PDF Print this page Share this page

    Have a look at the manual Sharp R308jsf Service Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 615 Sharp manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.

    							R-308JK
    R-308JS
    R- 308JW
    R- 309JW
    9
    TROUBLESHOOTING GUIDE
    Never touch any part in the circuit with your hand or an uninsulated too\
    l while the power supply is connected.
    When troubleshooting the microwave oven, it is helpful to follow the Seq\
    uence of Operation in performing the checks. Many
    of the possible causes of trouble will require that a specific test be p\
    erformed. These tests are given a procedure letter whic h
    will be found in the Test Procedure section.
    IMPORTANT: If the oven becomes inoperative because of a blown C/T fuse, check the m\
    onitor switch, primary interlock
    relay (RY2), door sensing switch and secondary interlock switch before\
     replacing the C/T fuse. If  C/T fuse is
    replaced, the monitor switch must also be replaced. Use part FFS-BA034WR\
    KZ as an assembly.
    IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconn\
    ected. It may in, some cases, be
    necessary to connect the power supply cord after the outer case has been\
     removed, in this event, 1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Disconnect the leads to the primary of the power transformer.
    5. Ensure that the leads remain isolated from other components and oven cha\
    ssis by using insulation tape.
    6. After that procedure, reconnect the power supply cord.
    When the testing is completed,
    1.  Disconnect the power supply cord.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Reconnect the leads to the primary of the power transformer.
    5. Reinstall the outer case (cabinet).
    6. Reconnect the power supply cord after the outer case is installed.
    7. Run the oven and check all functions. 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    10
    AMAGNETRON ASSEMBLY TEST
    Home fuse or circuit breaker blows
    when power cord is plugged into wall
    receptacle
    C/T fuse blows when power cord is
    plugged into wall receptacle.
    All letters and indicators do not ap-
    pear in display when power cord is
    first plugged into wall outlet.
    Display does not operate properly
    when STOP/CLEAR key is touched.
    (Buzzer should sound and : or time
    of day should appear in display.)
    Oven lamp does not light when door
    is opened.
    Oven lamp does not go out when
    door is closed.
    Oven lamp lights but fan motor and
    turntable motor do not operate.
    Oven does not go into cook cycle
    when START pad is touched
    Oven seems to be operating but little
    or no heat is produced in oven load.
    (Food incompletely cooked or not
    cooked at all at end of cook cycle.)
    Oven goes into a cook cycle but
    extremely uneven heating is pro-
    duced in oven load (food).
    Oven does not cook properly when
    programmed for Cooking Power P-
    50 mode. (Operates properly on
    Cooking Power P-HI (HIGH) mode.)
    Oven goes into DEFROST but food
    is not defrosted well.
    OFF
    CONDITION
    PROBLEMCONDITIONSHORT IN POWER CORD
    SHORT OR OPENED  WIRING
    MAGNETRON
    POWER TRANSFORMER
    H.V. RECTIFIER ASSEMBLY
    HIGH VOLTAGE CAPACITOR
    TEMPERATURE FUSE OR THERMAL
    CUT-OUT(OVEN)
    PRIMARY INTERLOCK SYSTEM
    SECONDARY INTERLOCK SWITCH
    MONITOR SWITCH
    C/T FUSE
    OVEN LAMP
    COOLING FAN MOTOR
    TURNTABLE MOTOR
    TOUCH CONTROL PANEL
    WRONG OPERATION
    LOW VOLTAGE
    DIRTY OVEN CAVITY
    KEY UNIT (MEMBRANE SWITCH)
    RELAY (RY1)
    DEFROST
    FOIL PATTERN ON PWB.
    POSSIBLE CAUSE
    AND
    DEFECTIVE PARTS
    TEST PROCEDURERE REAB CD E F FG HRE RECKICK CK CKJKLM
    COOKING
    CONDITION
    CK = Check / RE = Replace
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across
    the magnetron filament leads should indicate less than 1 ohm.
    5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and
    chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the magnetron
    is grounded and must be replaced.
    TEST PROCEDURES
    PROCEDURE
    LETTERCOMPONENT TEST 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    11
    TEST PROCEDURES
    PROCEDURE
    LETTERCOMPONENT TEST
    BPOWER TRANSFORMER TEST
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter.
    Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil should
    be less than 1 ohm and the resistance of the high voltage coil should be approximately 122 ohms for RTRN-
    A715WRZZ or approximately 102 ohms for RTRN-A705WRZZ; the resistance of the filament coil should be
    less than 1 ohm.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    (HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
    MEASURE THE FILAMENT AND HIGH VOLTAGE.)
    6. Reconnect all leads removed from components during testing.
    7. Reinstall the outer case (cabinet).
    8. Reconnect the power supply cord after the outer case is installed.
    9. Run the oven and check all functions.
    MICROWAVE OUTPUT POWER
    The following test procedure should be carried out with the microwave oven in a fully assembled condition (outer
    case fitted).
    HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE
    OBSERVED.
    Power output of the magnetron can be measured by performing a water temperature rise test. This test should
    only be used if above tests do not indicate a faulty magnetron and there is no defect in the following components
    or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require a 16 ounce (453cc)
    measuring cup and an accurate mercury thermometer or thermocouple type temperature tester. For accurate
    results, the following procedure must be followed carefully:
    1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with a
    thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the water
    until the temperature stabilizes. Record the temperature of the water.
    2. Place the cup of water in the oven. Operate oven at POWER P-HI(HIGH) selecting more than 60 seconds
    cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch or
    the digital read-out countdown.
    3.Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer or
    thermocouple through the water until the maximum temperature is recorded.
    4. Subtract the cold water temperature from the hot water temperature. The normal result should be 32.1 to
    59.7˚F(17.9 to 33.2˚C) rise in temperature. If the water temperatures are accurately measured and tested for
    the required time period the test results will indicate if the magnetron tube has low power output (low rise in water
    temperature) which would extend cooking time or high power output (high rise in water temperature) which would
    reduce cooking time. Because cooking time can be adjusted to compensate for power output, the magnetron
    tube assembly should be replaced only if the water temperature rise test indicates a power output well beyond
    the normal limits. The test is only accurate if the power supply line voltage is 120 volts and the oven cavity is clean.
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the
    terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a short is
    CHIGH VOLTAGE RECTIFIER TEST 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    12
    TEST PROCEDURES
    PROCEDURE
    LETTERCOMPONENT TEST
    indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is probably
    defective and should be replaced.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.
    DHIGH VOLTAGE CAPACITOR TEST
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and check
    for short or open between the terminals using an ohmmeter.
    Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity for
    a short time and should indicate an open circuit once the capacitor is charged. If the above is not the case,
    check the capacitor with an ohmmeter to see if it is shorted between either of the terminals and case. If it is
    shorted, replace the capacitor.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    FSECONDARY INTERLOCK SWITCH TEST
    ETEMPERATURE FUSE (OVEN) TEST
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.A continuity check across the temperature fuse terminals should indicate a closed circuit unless the
    temperature of the temperature fuse reaches approximately 302˚F(150˚C).
    An open temperature fuse indicates overheating of the oven, exchange the temperature fuse and check
    inside of oven cavity and for improper setting of cooking time or operation of control unit. Check for restricted
    air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    THERMAL CUT-OUT (OVEN ) TEST
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the
    temperature of the thermal cut-out reaches approximately 293˚F(145˚C).
    An open thermal cut-out indicates overheating of the oven, exchange the oven thermal cut-out and check
    inside of oven cavity and for improper setting of cooking time or operation of control unit. Check for restricted
    air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of the 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    13
    TEST PROCEDURES
    PROCEDURE
    LETTERCOMPONENT TEST
    switch. The meter should indicate an open circuit with the door open and a closed circuit with the door closed.
    If improper operation is indicated, replace the secondary interlock switch.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    PRIMARY INTERLOCK SYSTEM TEST
    DOOR SENSING SWITCH
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of the
    switch. The meter should indicate an open circuit with the door open and a closed circuit with the door closed.
    If improper operation is indicated, replace the door sensing switch.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    NOTE: If the door sensing switch contacts fail in the open position and the door is closed, the cooling
    fan, turntable and oven light will be activated by RY1.
    PRIMARY INTERLOCK RELAY (RY2)
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the state
    of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts are closed,
    replace the circuit board entirely or the relay itself.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    GMONITOR SWITCH TEST
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.Before performing this test, make sure that the secondary interlock switch and the primary interlock relay are
    operating properly, according to the above Switch Test Procedure. Disconnect the wire lead from the monitor
    switch (COM) terminal. Check the monitor switch operation by using the ohmmeter as follows. When the door
    is open, the meter should indicate a closed circuit. When the monitor switch actuator is pushed by a screw
    driver through the lower latch hole on the front plate of the oven cavity with the door opened (in this condition
    the plunger of the monitor switch is pushed in), the meter should indicate an open circuit. If improper operation
    is indicated, the switch may be defective. After testing the monitor switch, reconnect the wire lead to the
    monitor switch (COM) terminal and
    check the continuity of the monitor circuit.
    5.Reconnect all leads removed from
    components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after
    the outer case is installed.
    8. Run the oven and check all functions.
    Monitor 
    Switch
    Secondary 
    Interlock Switch
    Screw Driver
    OhmmeterBLKGRY
    WHT
    HBLOWN C/T FUSE TEST
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open. 
    						
    							R-308JK
    R- 308JS
    R- 308JW
    R- 309JW
    14
    TEST PROCEDURES
    PROCEDURE
    LETTER COMPONENT TEST
    3. Discharge high voltage capacitor.
    4.
    If the C/T fuse is blown when the door is opened, check the primary inte\
    rlock relay, secondary interlock switch and
    monitor switch according to the TEST PROCEDURE for those switches befo\
    re replacing the blown C/T fuse.
    CAUTION: BEFORE REPLACING A BLOWN C/T FUSE, TEST THE PRIMARY INTERLOCK RELAY,
    SECONDARY INTERLOCK SWITCH, DOOR SENSING SWITCH AND MONITOR SWITCH
    FOR PROPER OPERATION.
    If the C/T fuse  is blown by improper switch operation, the C/T fuse and\
     monitor switch must be replaced with
    C/T fuse and monitor switch assembly part number FFS-BA034WRKZ, even i\
    f the monitor switch operates
    normally. The C/T fuse and monitor switch assembly is comprised of a 20 \
    ampere fuse and switch.
    A continuity check across the C/T fuse terminals should indicate a close\
    d circuit unless the temperature of the
    C/T fuse reaches approximately 302˚F(150˚C).
    An open C/T fuse indicates overheating of the magnetron. Check for restr\
    icted air flow to the magnetron,
    especially the cooling fan air guide.
    CAUTION: IF  THE C/T FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE THE
    C/T FUSE.
    5. Reconnect all leads removed from components during testing.
    6. Reinstall the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    The touch control panel consists of circuits including semiconductors su\
    ch as LSI, ICs, etc. Therefore, unlike
    conventional microwave ovens, proper maintenance cannot be performed wit\
    h only a voltmeter and ohmmeter.
    In this service manual, the touch control panel assembly is divided into\
     two units, Control Unit and Key Unit, and
    also the Control Unit is divided into two units, CPU Unit and Power Unit\
    , and troubleshooting by unit replacement
    is described according to the symptoms indicated.
    Before testing,
    1) Disconnect the power supply cord, and then remove outer case.
    2) Open the door and block it open.
    3) Discharge high voltage capacitor.
    4) Disconnect the leads to the primary of the power transformer.
    5)Ensure that these leads remain isolated from other components and oven c\
    hassis by using insulation tape.
    1. Key Unit.
    NOTE ;
    1) Re-install the outer case (cabinet).
    2) Reconnect the power supply cord after the outer case is installed.
    3) Run the oven and check all functions.
    The following symptoms indicate a defective key unit.
    a) When touching the pads, a certain pad produces no signal at all.
    b) When touching a number pad, two figures or more are displayed.
    c) When touching the pads, sometimes a pad produces no signal.
    2. Control Unit
    The following symptoms indicate a defective control unit.
    2-1 In connection with pads. a) When touching the pads, a certain group of pads do not produce a signal.\
    b) When touching the pads, no pads produce a signal.
    2-2 In connection with indicators a) At a certain digit, all or some segments do not light up.
    b) At a certain digit, brightness is low.
    c) Only one indicator does not light.
    d) The corresponding segments of all digits do not light up; or they contin\
    ue to light up.
    e) Wrong figure appears.
    f) A certain group of indicators do not light up.
    g) The figure of all digits flicker.
    2-3 Other possible problems caused by defective control unit. a) Buzzer does not sound or continues to sound.
    b) Clock does not operate properly.
    c) Cooking is not possible.
    ITOUCH CONTROL PANEL ASSEMBLY TEST 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    15
    3. If the Key unit  or control unit is defective.
    1) Disconnect the power supply cord, and then remove outer case.
    2) Open the door and block it open.
    3) Discharge high voltage capacitor.
    4) Replace the control unit assembly.
    5) Reconnect all leads removed from components during testing.
    6) Re-install the outer case (cabinet).
    7) Reconnect the power supply cord after the outer case is installed.
    8) Run the oven and check all functions.
    4. When testing is completed,
    1) Disconnect the power supply cord, and then remove outer case.
    2) Open the door and block it open.
    3) Discharge high voltage capacitor.
    4) Reconnect all leads removed from components during testing.
    5) Re-install the outer case (cabinet).
    6) Reconnect the power supply cord after the outer case is installed.
    7) Run the oven and check all functions.
    TEST PROCEDURES
    PROCEDURE
    LETTERCOMPONENT TEST
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4.Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit, check the circuit
    between the pins of the key unit that correspond to the STOP/CLEAR pad. When the pad is pressed, the
    ohmmeter should indicate short circuit. When the pad is released, the ohmmeter should indicate open circuit.
    If incorrect readings are obtained, the key unit is faulty and must be replaced. About the other pads, the above
    method may be used.
    5. Reconnect all leads removed from components during testing.
    6. Re-install the outer case (cabinet).
    7. Reconnect the power supply cord after the outer case is installed.
    8. Run the oven and check all functions.
    JKEY UNIT TEST
    G 2G 1
    MINUTE
    PLUS
    DEFROST SOFTEN POWER
    LEVELREHEAT WARM
    COOK
    MELT
    POPCORNTIMER
    CLOCK
    9
    3
    65 2
    8
    0
    G 3G 4G 5G 6G 7G 8
    G 9
    G10
    G11
    G12
    1
    4
    7
    START
    STOP
    CLEAR
    Pin
    NO. G12Pin
    NO. G1
    Key unit ribbon cable
    Key unit (Membrane Switch) front view
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Disconnect the leads to the primary of the power transformer.
    5. Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
    6. After that procedure, re-connect the power supply cord.
    7.Remove the outer case and check voltage between the normal open terminal of the relay RY1 and the normal
    open terminal of the relay RY2 on the control unit with an A.C. voltmeter.
    The meter should indicate 120 volts, if not check oven circuit.
    RY1 and RY2 Relay Test
    These relays are operated by D.C. voltage
    Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
    KRELAY TEST 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    16
    DC. voltage indicated ................... Defective relay.
    DC. voltage not indicated .............Check diode which is connected to the relay coil. If diode is good,
    control unit is defective.
    RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
    RY1 Approx. -12.0V D.C. Oven lamp / Turntable motor / Cooling fan motor
    RY2 Approx. -11.0V D.C. Power transformer
      8. Disconnect the power supply cord, and then remove outer case.
      9. Open the door and block it open.
    10. Discharge high voltage capacitor.
    11. Reconnect all leads removed from components during testing.
    12. Re-install the outer case (cabinet).
    13. Reconnect the power supply cord after the outer case is installed.
    14. Run the oven and check all functions.
    TEST PROCEDURES
    PROCEDURE
    LETTERCOMPONENT TEST
    d
    ab
    c
    WARNING : The oven should be fully assembled before following procedure.
    (1) Place one cup of water in the center of the turntable tray in the oven cavity.
    (2) Close the door, touch the “ DEFROST ” pad once. And then touch the number pad 2.
    (3) Touch the number pad 5 and then touch the start pad.
    (4) The oven is in Defrost cooking condition.
    (5) The oven will operate as follows.
    MENU 1ST STAGE 2ND STAGE 3RD STAGE
    Steaks/Chops LEVEL TIME LEVEL TIME LEVEL TIME
    0.5lb 70% 17sec. 60% 27sec. 30% 40sec.
    (6) If improper operation is indicated, the control unit is probably defective and should be checked.
    LDEFROST TEST
    To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB,
    this foil pattern acts as a fuse.
    1. Foil pattern check and repairs.
    1) Disconnect the power supply cord, and then remove outer case.
    2) Open the door and block it open.
    3) Discharge high voltage capacitor.
    4) Follow the troubleshooting guide given below for repair.
    STEPS OCCURRENCE CAUSE OR CORRECTION
    1Only pattern at “a” is broken. *Insert jumper wire J1 and solder.
    2Pattern at “a” and “b” are broken. *Insert the coil RCILF2003YAZZ between “c” and “d”.
    5) Make a visual inspection of the varistor. Check for burned
    damage and examine the transformer with a tester for the
    presence of layer short-circuit (check the primary coil
    resistance which is approximately 563Ω ± 10%). If any
    abnormal condition is detected, replace the control unit
    assembly.
    6)Reconnect all leads removed from components during
    testing.
    7) Re-install the outer case (cabinet).
    8)Reconnect the power supply cord after the outer case is
    installed.
    9) Run the oven and check all functions.
    2.Follow the troubleshooting guide given below, if indicator
    does not light up after above check and repairs are finished.
    1)Disconnect the power supply cord, and then remove
    outer case.
    MFOIL PATTERN ON THE PRINTED WIRING BOARD TEST 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    17
    TEST PROCEDURES
    PROCEDURE
    LETTERCOMPONENT TEST
    2) Open the door and block it open.
    3) Discharge high voltage capacitor.
    4) Disconnect the leads to the primary of the power transformer.
    5)Ensure that these leads remain isolated from other components and oven chassis by using insulation
    tape.
    6) After that procedure, re-connect the power supply cord.
    7) Follow the troubleshooting guide given below for repair.
    STEPS OCCURRENCE CAUSE OR CORRECTION
    The rated AC voltage is not present between
    1the normal open terminal of the relay RY1 and Check supply voltage and oven power cord.
    the normal open terminal of the relay RY2.
    2The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
    side of low voltage transformer. Check and replace control unit assembly.
    8) Disconnect the power supply cord, and then remove outer case.
    9) Open the door and block it open.
    10) Discharge high voltage capacitor.
    11) Reconnect all leads removed from components during testing.
    12) Re-install the outer case (cabinet).
    13) Reconnect the power supply cord after the outer case is installed.
    14) Run the oven and check all functions.
    TOUCH CONTROL PANEL ASSEMBLY
    OUTLINE OF TOUCH CONTROL PANEL
    The touch control section consists of the following units.
    (1) Key Unit
    (2) Control Unit (The Control Unit consists of Power Unit
    and CPU Unit).
    The principal functions of these units and the signals commu-
    nicated among them are explained below.
    Key Unit
    The key unit is composed of a matrix, signals generated in the
    LSI are sent to the key unit through P22, P23, P24, P25, P26,
    P31, P32 and P33.
    When a key pad is touched, a signal is completed through the
    key unit and passed back to the LSI through P50, P51, P52 and
    P53 to perform the function that was requested.
    Control Unit
    Control unit consists of LSI, reset circuit, indicator circuit, power
    source circuit, relay circuit, buzzer circuit, synchronizing signal
    circuit and back light circuit.
    1) Reset Circuit
    This circuit generates a signal which resets the LSI to the
    initial state when power is supplied.
    2) Indicator Circuit
    This circuit consists of 14 segments and 3 common
    electrodes using a Liquid Crystal Display.3) Power Source Circuit
    This circuit generates voltages necessary in the control unit
    from the AC line voltage.
    In addition, the synchronizing signal is available in order to
    compose a basic standard time in the clock circuit.Symbol Voltage Application
    VSS -5V LSI(IC1)
    4) Relay Circuit
    A circuit to drive the magnetron, fan motor, turntable motor
    and  light the oven lamp.
    5) Buzzer Circuit
    The buzzer is responsive to signals from the LSI to emit
    audible sounds (key touch sound and completion sound).
    6) Synchronizing Signal Circuit
    The power source synchronizing signal is available in order
    to compose a basic standard time in the clock circuit.
    It accompanies a very small error because it works on
    commercial frequency.
    7)  Door Sensing Switch
    A switch to “tell” the LSI if the door is open or closed.
    8) Back Light Circuit
    A circuit to drive the back light (Light emitting diodes LD1-
    LD3). 
    						
    							R-308JK
    R-308JS
    R-308JW
    R-309JW
    18
    DESCRIPTION OF LSI
    LSI
    The I/O signal of the LSI is detailed in the following table.
    Pin No. Signal I/O Description
    1P50 INSignal coming from touch key.
    When either G9 line on key matrix is touched, a corresponding signal out of P22 - P26 and P31
    - P33 will be input into P50. When no key is touched, the signal is held at “H” level.
    2P51 IN
    Signal similar to P50.
    When either G10 line on key matrix is touched, a corresponding signal will be input into P51.
    3P52 IN
    Signal similar to P50.
    When either G11 line on key matrix is touched, a corresponding signal will be input into P52.
    4P53 IN
    Signal similar to P50.
    When either G12 line on key matrix is touched, a corresponding signal will be input into P53.
    5ICINConnected to VSS.
    6XT1 IN Connected to VSS.
    7XT2_
    Terminal not used.
    8VDD IN
    Power source voltage input terminal.
    The power souce voltage to drive the LSI. Connected to GND.
    9VSS IN
    Power source voltage input terminal.
    The power souce voltage to drive the LSI.
    10 X1 IN
    Internal clock oscillation frequency input setting.
    The internal clock frequency is set by inserting the resistor-capacitor oscillation circuit with
    respect to X2 terminal.
    11 X2 OUT
    Internal clock oscillation frequency control output.
    Output to control oscillation input of X1.
    12 RESET IN
    Auto clear terminal.
    Signal is input to reset the LSI to the initial state when power is applied.
    13-15 P00-P02 OUT Terminal not used.
    16 P03 OUT Back light circuit (Light emitting diodes) driving signal.
    17 CAPH_
    Terminal not used.
    18 CAPL_
    Terminal not used.
    19-21
    VLC0-VLC2INPower source voltage input terminal.
    Standard voltage for LCD.
    22 COM0 OUT
    Common data signal.
    Connected to LCD signal COM1.
    23 COM1 OUT
    Common data signal.
    Connected to LCD signal COM2.
    24 COM2 OUT
    Common data signal.
    Connected to LCD signal COM3.
    25 COM3 OUT Terminal not used.
    26-39
    SEG0-SEG13OUTSegment data signal.
    Connected to LCD.
    The relation between signals are as follows:
    LSI signal (Pin No.) LCD (segment) LSI signal (Pin No.) LCD (segment)
    SEG 0 (26)...................................
    SEG 1 SEG   7 (33)................................
    SEG 8
    SEG 1 (27)...................................
    SEG 2 SEG   8 (34)................................
    SEG 9
    SEG 2 (28)...................................
    SEG 3 SEG   9 (35)..............................
    SEG 10
    SEG 3 (29)...................................
    SEG 4 SEG 10 (36)..............................
    SEG 11
    SEG 4 (30)...................................
    SEG 5 SEG 11 (37)..............................
    SEG 12
    SEG 5 (31)...................................
    SEG 6 SEG 12 (38)..............................
    SEG 13
    SEG 6 (32)...................................
    SEG 7 SEG 13 (39)..............................
    SEG 14
    40 SEG14 OUT Terminal not used. 
    						
    All Sharp manuals Comments (0)

    Related Manuals for Sharp R308jsf Service Manual