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Ryobi 4 Cycle Trimmer Owners Manual

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    							875r
    4-Cycle Gas Trimmer
    OPERATOR’S MANUAL
    FOR QUESTIONS, CALL 1-800-345-8746 in U.S. or 
    1-800-265-6778 in CANADA
    www.ryobi.com
    IMPORTANT MANUAL DO NOT THROW AWAY 
    						
    							THANK YOU
    Thank you for buying this quality product. This modern
    outdoor power tool will provide many hours of useful
    service. You will find it to be a great labor-saving device.
    This operator’s manual provides you with easy-to-
    understand operating instructions. Read the whole
    manual and follow all the instructions to keep your new
    outdoor power tool in top operating condition. The other
    manual that came with your power tool, the parts
    manual, contains all the information that you need to
    order parts.
    PRODUCT REFERENCES, ILLUSTRATIONS AND
    SPECIFICATIONS 
    All information, illustrations and specifications in this
    manual are based on the latest product information
    available at the time of printing. We reserve the right to
    make changes at any time without notice.
    Copyright
    ©1998 Ryobi Outdoor Products, Inc. 
    All Rights Reserved.
    Click-Link
    ®is a registered trademark of Ryobi Outdoor
    Products. 
    SpeedSpool
    ®is a registered trademark of Ryobi
    Outdoor Products. 
    SERVICE INFORMATION 
    Service on this unit both within and after the warranty
    period should be performed only by an authorized and
    approved service dealer. 
    Dial: 
    •
    1-800-345-8746or www.ryobi.comon the world wide
    web for authorized service dealers in the United States
    Or
    • 1-800-265-6778in Canada to obtain the listing of the
    authorized service dealer nearest you.
    to obtain the listing of the authorized service dealer
    nearest you.
    DO NOT RETURN THE UNIT TO THE RETAILER.
    NOTE: PROOF OF PURCHASE WILL BE REQUIRED
    FOR WARRANTY SERVICE.
    Make sure this manual is carefully read and understood
    before starting or operating this equipment. 
    THIS PRODUCT IS COVERED BY ONE OR MORE 
    US PATENTS, OTHER PATENTS PENDING. 
    2
    INTRODUCTIONTABLE OF CONTENTS
    I. California Emission Regulations  . . . . . . . . . . . . . . . . . 3
    II. Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . 4-8
    A. Important Safety Information  . . . . . . . . . . . . . . . 4-5
    B. Safety and International Symbols  . . . . . . . . . . . 6-7
    C. Know Your Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
    III. Assembly Instructions  . . . . . . . . . . . . . . . . . . . . . . . . 9
    A. Adjusting the J handle  . . . . . . . . . . . . . . . . . . . . . . 9
    IV. Oil and Fuel Information  . . . . . . . . . . . . . . . . . . . 10-11
    A. Recommended Oil Type  . . . . . . . . . . . . . . . . . . . 10
    B. Adding Oil to Crankcase-Initial Use . . . . . . . . . . . 10
    C. Recommended Fuel Type  . . . . . . . . . . . . . . . . . . 11
    D. Fueling the Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . 11
    V. Starting/Stopping Instructions  . . . . . . . . . . . . . . . . . 12
    VI. Operating Instructions  . . . . . . . . . . . . . . . . . . . . 13-15
    A. Operating the Click-Link System  . . . . . . . . . . . . . 13
    B. Holding the Trimmer  . . . . . . . . . . . . . . . . . . . . . . 14
    C. Adjusting Trimming Line Length  . . . . . . . . . . . . . 14
    D. Tips for Best Trimming Results  . . . . . . . . . . . . . . 14
    E. Decorative Trimming  . . . . . . . . . . . . . . . . . . . . . . 15
    VII. Maintenance and Repair Instructions  . . . . . . . . . 15-24
    A. Maintenance Schedule  . . . . . . . . . . . . . . . . . . . . 15
    B. Line Installation for the SpeedSpool  . . . . . . . . . . 16
    C. Installing a Prewound Reel  . . . . . . . . . . . . . . . . . 17
    D. Cleaning the SpeedSpool  . . . . . . . . . . . . . . . . . . 18
    E. SpeedSpool Replacement Parts  . . . . . . . . . . . . . 18
    F. Checking the Oil Level  . . . . . . . . . . . . . . . . . . . . . 19
    G. Changing the Oil  . . . . . . . . . . . . . . . . . . . . . . . . . 19
    H. Air Filter Maintenance  . . . . . . . . . . . . . . . . . . . . . 20
    I. Carburetor Adjustment  . . . . . . . . . . . . . . . . . . . . 21
    J. Rocker Arm Clearance . . . . . . . . . . . . . . . . . . . . . 22
    K. Replacing the Spark Plug  . . . . . . . . . . . . . . . . . . 24
    L. Spark Arrestor Maintenance  . . . . . . . . . . . . . . . . 24
    M. Accessories/Replacement parts  . . . . . . . . . . . . . 24
    VIII. Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . 25
    IX. Troubleshooting Chart  . . . . . . . . . . . . . . . . . . . . . . . 26
    X. Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
    XI. Warranty  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
    CONTENTS OF CARTON This carton should include of the following:
    •Model 875r Trimmer with J-Handle
    •Operators Manual
    •Parts Manual
    •Product Registration Card
    •Bottle of 4-Cycle Oil 
    						
    							3
    CALIFORNIA EMISSION REGULATIONS
    WARNING
    NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington. All U.S. Forest
    Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by law that
    certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark
    arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the prevention
    of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these
    requirements could subject you to liability or a fine. 
    This unit is factory equipped with a spark arrestor. If it requires
    replacement, ask your LOCAL SERVICE dealer to install the 
    Accessory Part #180890 Spark Arrestor Screen.
    FOR QUESTIONS, CALL 1-800-345-8746 IN U.S. OR 1-800-265-6778 in CANADA
    California Proposition 65 Warning:
    THE ENGINE EXHAUST FROM THIS
    PRODUCT CONTAINS CHEMICALS
    KNOWN TO THE STATE OF CALIFORNIA
    TO CAUSE CANCER, BIRTH DEFECTS
    OR OTHER REPRODUCTIVE HARM.
    This engine meets U.S. EPA PH1 and 2000 model year and later California emissions regulations for small off-road
    engines. These units are identified by the label on the engine of your product. A typical identification label is shown.
    To ensure that your unit continues to meet these regulations, refer to the following information and instructions in this
    operator’s manual.
    Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can
    result in serious injury to the operator and/or bystanders.
    SPARK ARRESTOR
    WARNING! 
    						
    							RULES FOR SAFE OPERATION
    4
    DANGER: Failure to obey a safety warning
    will result in serious injury to yourself or to
    others. Always follow the safety precautions
    to reduce the risk of fire, electric shock, and
    personal injury.
    WARNING: Failure to obey a safety warning
    can result in injury to yourself and others.
    Always follow the safety precautions to
    reduce the risk of fire, electric shock, and
    personal injury. 
    CAUTION:Failure to obey a safety warning
    may result in property damage or personal
    injury to yourself or to others. Always follow
    the safety precautions to reduce the risk of
    fire, electric shock, and personal injury.
    The purpose of safety symbols is to attract your 
    attention to possible dangers. The safety symbols, and
    their explanations, deserve your careful attention and
    understanding. The safety warnings do not by 
    themselves eliminate any danger. The instructions or 
    warnings they give are not substitutes for proper 
    accident prevention measures.
    SYMBOL MEANING
    SAFETY ALERT SYMBOL:Indicates 
    danger, warning, or caution. Attention is
    required in order to avoid serious personal
    injury. May be used in conjunction with other
    symbols or pictographs. 
    NOTE:Advises you of information or instructions vital
    to the operation or maintenance of the equipment.
    • IMPORTANT SAFETY INFORMATION •
    READ ALL INSTRUCTIONS 
    BEFORE OPERATING
    •Read the instructions carefully. Be familiar with the
    controls and proper use of the unit.
    •Do not operate this unit when tired, ill, or under the
    influence of alcohol, drugs, or medication.
    •Children and teens under the age of 15 must not use
    the unit, except for teens guided by an adult.
    •Inspect the unit before use. Replace damaged parts.
    Check for fuel leaks. Make sure all fasteners are in
    place and secure. Replace cutting attachment parts
    that are cracked, chipped, or damaged in any way.
    Make sure the cutting attachment is properly installed
    and securely fastened. Be sure the cutting attachment
    shield is properly attached, and positioned as
    recommended. Failure to so can result in personal
    injury to the operator and bystanders, as well as
    damage to the unit.
    •Use only 0.080 inch (2.03 mm) diameter genuine Ryobi
    replacement line. Never use metal-reinforced line,
    wire, or rope, etc.. These can break off and become a
    dangerous projectile. 
    •Be aware of the risk of injury to the head, hands and
    feet.
    •Clear the area to be cut before each use. Remove all
    objects such as rocks, broken glass, nails, wire, or
    string which can be thrown or become entangled in
    the cutting attachment. Clear the area of children,
    bystanders, and pets. At a minimum, keep all children,
    bystanders and pets outside a 50 feet (15 m.) radius;
    there still may be a risk to bystanders from thrown
    objects. Bystanders should be encouraged to wear
    eye protection. If you are approached, stop the engine
    and cutting attachment immediately.•Squeeze the throttle control and check that it returns
    automatically to the idle position. Make all adjustments
    or repairs before using unit.
    •This unit was not designed to be used as a 
    brushcutter. Do not attach or operate this unit with any
    type of brushcutting blade or brushcutting attachment.
    SAFETY WARNINGS FOR GAS TRIMMERS
    WARNING:Gasoline is highly flammable, and its vapors
    can explode if ignited. Take the following precautions:
    •Store fuel only in containers specifically designed and
    approved for the storage of such materials.
    •Always stop the engine and allow it to cool before 
    filling the fuel tank. Never remove the cap of the fuel
    tank, or add fuel, when the engine is hot. Never 
    operate the unit without the fuel cap securely in place.
    Loosen the fuel tank cap slowly to relieve any pressure
    in the tank.
    •Add fuel in a clean, well-ventilated area outdoors
    where there are no sparks or flames. Slowly remove
    the fuel cap only after stopping engine. Do not smoke
    while fueling or mixing fuel. Wipe up any spilled fuel
    from the unit immediately. 
    •Avoid creating a source of ignition for spilled fuel. Do
    not start the engine until fuel vapors dissipate.
    •Move the unit at least 30 feet (9.1 m) from the fueling
    source and site before starting the engine. Do not
    smoke, keep sparks and open flames from the area
    while adding fuel or operating the unit. 
    						
    							RULES FOR SAFE OPERATION
    5
    •If you strike or become entangled with a foreign
    object, stop the engine immediately and check for
    damage. Do not operate before repairing damage. Do
    not operate the unit with loose or damaged parts.
    •Stop and switch the engine to off for maintenance,
    repair, or for changing the cutting attachment or other
    attachments.
    •Use only genuine Ryobi replacement parts when 
    servicing this unit. These parts are available from 
    your authorized service dealer. Do not use parts, 
    accessories or attachments not authorized by Ryobi
    for this unit. Doing so could lead to serious injury to
    the user, or damage to the unit, and void your 
    warranty.
    •Keep unit clean of vegetation and other materials.
    They may become lodged between the cutting 
    attachment and shield.
    •To reduce fire hazard, replace faulty muffler and spark
    arrestor, keep the engine and muffler free from grass,
    leaves, excessive grease or carbon build up.
    OTHER SAFETY WARNINGS
    •Never store the unit, with fuel in the tank, inside a
    building where fumes may reach an open flame or
    spark.
    •Allow the engine to cool before storing or transporting.
    Be sure to secure the unit while transporting.
    •Store the unit in a dry area, locked up or up high 
    to prevent unauthorized use or damage, out of the
    reach of children.
    •Never douse or squirt the unit with water or any other
    liquid. Keep handles dry, clean and free from debris.
    Clean after each use, see 
    Cleaning and Storage
    instructions.
    •Keep these instructions. Refer to them often and use
    them to instruct other users. If you loan someone this
    unit, also loan them these instructions.
    SAVE THESE INSTRUCTIONS
    WHILE OPERATING
    •Never start or run the unit inside a closed room or
    building. Breathing exhaust fumes can kill. Operate
    this unit only in a well ventilated area outdoors. 
    •Wear safety glasses or goggles that are marked as
    meeting ANSI Z87.1-1989 standards, and ear/hearing
    protection when operating this unit. Wear a face or
    dust mask if the operation is dusty. Long sleeve shirts
    are recommended.
    •Wear heavy, long pants, boots and gloves. Do not
    wear loose clothing, jewelry, short pants, sandals or
    go barefoot. Secure hair above shoulder level.
    •The cutting attachment shield must always be in place
    while operating the unit. Do not operate unit without
    both trimming lines extended, and the proper line
    installed. Do not extend the trimming line beyond the
    length of the shield.
    •This unit has a clutch. The cutting attachment remains
    stationary when the engine is idling. If it does not, have
    the unit adjusted by an authorized service technician.
    •Adjust the J-Handle to your size to provide the best
    grip.
    •Be sure the cutting attachment is not in contact with
    anything before starting the unit.
    •Use the unit only in daylight or good artificial light.
    •Avoid accidental starting. Be in the starting position
    whenever pulling the starter rope. The operator and
    unit must be in a stable position while starting. See
    Starting/Stopping Instructions.
    •Use the right tool. Only use this tool for the purpose
    intended.
    •Do not overreach. Always keep proper footing and 
    balance.
    •Always hold the unit with both hands when operating.
    Keep a firm grip on both the front and rear handle or
    grips.
    •Keep hands, face, and feet at a distance from all 
    moving parts. Do not touch or try to stop the cutting
    attachment when it is rotating.
    •Do not touch the engine or muffler. These parts get
    extremely hot from operation. When turned off they
    remain hot for a short time.
    •Do not operate the engine faster than the speed 
    needed to cut, trim or edge. Do not run the engine at
    high speed when not cutting.
    •Always stop the engine when cutting is delayed or
    when walking from one cutting location to another. 
    						
    							RULES FOR SAFE OPERATION
    6
    SAFETY AND INTERNATIONAL SYMBOLS
    This operators manual describes safety and international symbols and pictographs that may appear on this product. 
    Read the operators manual for complete safety, assembly, operating and maintenance and repair information.
    SYMBOL MEANING
    •SAFETY ALERT SYMBOL
    Indicates danger, warning, or caution. May be used in conjunction with other 
    symbols or pictographs.
    •WARNING - READ OPERATORS MANUAL
    Read the Operator’s Manual(s) and follow all warnings and safety instructions. 
    Failure to do so can result in serious injury to the operator and/or bystanders.
    •FOR SERVICE INFORMATION, CALL:
    USA: 1-800-345-8746
    CANADA: 1-800-265-6778
    •WEAR EYE AND HEARING PROTECTION
    WARNING:
    Thrown objects and loud noise can cause severe eye injury and hearing loss.
    Wear eye protection meeting ANSI Z87.1-1989 standards and ear protection when 
    operating this unit.
    •KEEP BYSTANDERS AWAY
    WARNING:
    Keep all bystanders, especially children and pets, at least 50 feet (15 m.) 
    from the operating area. 
    •PRIMER BULB
    Push primer bulb, fully and slowly, 5 to 7 times.
    •UNLEADED FUEL
    Always use clean, fresh unleaded fuel.
    •OIL
    Refer to operators manual for the proper type of oil. 
    						
    							RULES FOR SAFE OPERATION
    7
    SYMBOL MEANING
    •THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY
    WARNING:
    Do not operate without the cutting attachment shield in place. 
    Keep away from the rotating cutting attachment.
    •ON/OFF STOP CONTROL
    ON / START / RUN
    •ON/OFF STOP CONTROL
    OFF OR STOP
    •HOT SURFACE WARNING
    Do not touch a hot muffler or cylinder. You may get burned. These parts get extremely hot
    from operation. When turned off they remain hot for a short time.
    •SHARP BLADE
    WARNING:Sharp blade on cutting attachment shield. To prevent serious injury, do not 
    touch line cutting blade.
    •CHOKE CONTROL
    A • FULL choke position.
    B • PARTIAL choke position.
    C • RUN position.
    WARNING:The operation of any power tool can cause foreign objects to be thrown into your
    eyes. This can lead to severe eye damage. Before commencing power tool operation, always
    wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards, and
    a full face shield when needed.  
    						
    							RULES FOR SAFE OPERATION
    8
    APPLICATIONS
    As a trimmer; 
    •Cutting grass and light weeds.
    •Edging
    •Decorative trimming around trees, fences, etc.
    Other optional accessories may be used with the 875r.
    See list of add-ons on page 13.
    Cutting Attachment
    Shield
    Fuel Cap
    Throttle
    Control
    J-Handle
    Cutting AttachmentShaft Grip
    Primer Bulb Choke Lever
    Oil Fill Plug / Dipstick Air Filter Cover
    Engine FeetSpark Plug On/Off Stop Control
    Shaft Housing
    Starter Rope Grip
    KNOW YOUR UNIT
    Clink-Link
    Line Cutting BladeSpark Plug
    Muffler
    Muffler Guard
    Spark Arrestor 
    						
    							ASSEMBLY INSTRUCTIONS
    9
    4. Tighten the clamp screws evenly, until the J-handle
    is secure. 3. While holding the unit in the operating position 
    (Fig. 3), position the J-handle to the location 
    that provides you the best grip.
    Decal
    ADJUSTING THE J-HANDLE
    1. Loosen the four (4) screws holding the J-handle in
    place (Fig. 1). Do not completely remove the screws.
    (4) Screws
    J-Handle 
    2. Slide the J-handle in or out until the arrow/white line
    on the decal touches the clamp assembly (Fig. 2). 
    Fig. 1
    Fig. 2
    Fig. 3 
    						
    							OIL AND FUEL INFORMATION
    10
    RECOMMENDED OIL TYPE
    Using the proper type and weight of oil in the
    crankcase is extremely important. Check the
    oil before each use and change the oil 
    regularly. Failure to use the correct oil, or
    using dirty oil, can cause premature engine wear and
    failure.
    Use a high-quality SAE 30 weight oil of API (American
    Petroleum Institute) service class SF, SG, SH.
    ADDING OIL TO CRANKCASE – INITIAL USE
    NOTE:
    This unit is shipped without being filled with oil.
    In order to avoid damage to the unit, put oil in
    the crankcase before attempting to start unit.
    Your unit is supplied with one 3.4 fluid oz. (100 ml.) 
    bottle of SAE 30 SF, SG, SH oil (Fig. 4).
    NOTE:Save the bottle to measure the correct amount
    for future oil changes. See 
    Changing the Oil
    Pg. 19.
    1. Unscrew the top of the bottle of oil and remove the
    paper seal covering the opening. Replace top. Cut
    the tip off the funnel spout (Fig. 4).
    2. Place the unit on a flat level surface.
    3. Remove the oil plug / dipstick from the crankcase
    (Fig. 5). 
    Fig. 4
    Fig. 6 Oil Fill
    NOTE:Never add oil to the fuel or fuel tank.
    5. Wipe up any oil that may have spilled and reinstall
    the oil fill plug / dipstick.
    The importance of checking and maintaining the proper
    oil level in the crankcase cannot be overemphasized.
    Check oil before each use and change as needed. See
    Changing the OilPg. 19. 
    Oil Fill Plug/Dipstick
    Oil Fill Hole
    Fig. 5
    4. Pour the entire bottle of oil into the oil fill hole 
    (Fig. 6).
    O-Ring
    Funnel Spout 
    						
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