Ryobi 4 Cycle Trimmer Owners Manual
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875r 4-Cycle Gas Trimmer OPERATOR’S MANUAL FOR QUESTIONS, CALL 1-800-345-8746 in U.S. or 1-800-265-6778 in CANADA www.ryobi.com IMPORTANT MANUAL DO NOT THROW AWAY
THANK YOU Thank you for buying this quality product. This modern outdoor power tool will provide many hours of useful service. You will find it to be a great labor-saving device. This operator’s manual provides you with easy-to- understand operating instructions. Read the whole manual and follow all the instructions to keep your new outdoor power tool in top operating condition. The other manual that came with your power tool, the parts manual, contains all the information that you need to order parts. PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS All information, illustrations and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. Copyright ©1998 Ryobi Outdoor Products, Inc. All Rights Reserved. Click-Link ®is a registered trademark of Ryobi Outdoor Products. SpeedSpool ®is a registered trademark of Ryobi Outdoor Products. SERVICE INFORMATION Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer. Dial: • 1-800-345-8746or www.ryobi.comon the world wide web for authorized service dealers in the United States Or • 1-800-265-6778in Canada to obtain the listing of the authorized service dealer nearest you. to obtain the listing of the authorized service dealer nearest you. DO NOT RETURN THE UNIT TO THE RETAILER. NOTE: PROOF OF PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE. Make sure this manual is carefully read and understood before starting or operating this equipment. THIS PRODUCT IS COVERED BY ONE OR MORE US PATENTS, OTHER PATENTS PENDING. 2 INTRODUCTIONTABLE OF CONTENTS I. California Emission Regulations . . . . . . . . . . . . . . . . . 3 II. Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . 4-8 A. Important Safety Information . . . . . . . . . . . . . . . 4-5 B. Safety and International Symbols . . . . . . . . . . . 6-7 C. Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 III. Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . 9 A. Adjusting the J handle . . . . . . . . . . . . . . . . . . . . . . 9 IV. Oil and Fuel Information . . . . . . . . . . . . . . . . . . . 10-11 A. Recommended Oil Type . . . . . . . . . . . . . . . . . . . 10 B. Adding Oil to Crankcase-Initial Use . . . . . . . . . . . 10 C. Recommended Fuel Type . . . . . . . . . . . . . . . . . . 11 D. Fueling the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 11 V. Starting/Stopping Instructions . . . . . . . . . . . . . . . . . 12 VI. Operating Instructions . . . . . . . . . . . . . . . . . . . . 13-15 A. Operating the Click-Link System . . . . . . . . . . . . . 13 B. Holding the Trimmer . . . . . . . . . . . . . . . . . . . . . . 14 C. Adjusting Trimming Line Length . . . . . . . . . . . . . 14 D. Tips for Best Trimming Results . . . . . . . . . . . . . . 14 E. Decorative Trimming . . . . . . . . . . . . . . . . . . . . . . 15 VII. Maintenance and Repair Instructions . . . . . . . . . 15-24 A. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . 15 B. Line Installation for the SpeedSpool . . . . . . . . . . 16 C. Installing a Prewound Reel . . . . . . . . . . . . . . . . . 17 D. Cleaning the SpeedSpool . . . . . . . . . . . . . . . . . . 18 E. SpeedSpool Replacement Parts . . . . . . . . . . . . . 18 F. Checking the Oil Level . . . . . . . . . . . . . . . . . . . . . 19 G. Changing the Oil . . . . . . . . . . . . . . . . . . . . . . . . . 19 H. Air Filter Maintenance . . . . . . . . . . . . . . . . . . . . . 20 I. Carburetor Adjustment . . . . . . . . . . . . . . . . . . . . 21 J. Rocker Arm Clearance . . . . . . . . . . . . . . . . . . . . . 22 K. Replacing the Spark Plug . . . . . . . . . . . . . . . . . . 24 L. Spark Arrestor Maintenance . . . . . . . . . . . . . . . . 24 M. Accessories/Replacement parts . . . . . . . . . . . . . 24 VIII. Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . 25 IX. Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . 26 X. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 XI. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30 CONTENTS OF CARTON This carton should include of the following: •Model 875r Trimmer with J-Handle •Operators Manual •Parts Manual •Product Registration Card •Bottle of 4-Cycle Oil
3 CALIFORNIA EMISSION REGULATIONS WARNING NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington. All U.S. Forest Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL SERVICE dealer to install the Accessory Part #180890 Spark Arrestor Screen. FOR QUESTIONS, CALL 1-800-345-8746 IN U.S. OR 1-800-265-6778 in CANADA California Proposition 65 Warning: THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. This engine meets U.S. EPA PH1 and 2000 model year and later California emissions regulations for small off-road engines. These units are identified by the label on the engine of your product. A typical identification label is shown. To ensure that your unit continues to meet these regulations, refer to the following information and instructions in this operator’s manual. Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. SPARK ARRESTOR WARNING!
RULES FOR SAFE OPERATION 4 DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury. WARNING: Failure to obey a safety warning can result in injury to yourself and others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury. CAUTION:Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury. The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL MEANING SAFETY ALERT SYMBOL:Indicates danger, warning, or caution. Attention is required in order to avoid serious personal injury. May be used in conjunction with other symbols or pictographs. NOTE:Advises you of information or instructions vital to the operation or maintenance of the equipment. • IMPORTANT SAFETY INFORMATION • READ ALL INSTRUCTIONS BEFORE OPERATING •Read the instructions carefully. Be familiar with the controls and proper use of the unit. •Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication. •Children and teens under the age of 15 must not use the unit, except for teens guided by an adult. •Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in place and secure. Replace cutting attachment parts that are cracked, chipped, or damaged in any way. Make sure the cutting attachment is properly installed and securely fastened. Be sure the cutting attachment shield is properly attached, and positioned as recommended. Failure to so can result in personal injury to the operator and bystanders, as well as damage to the unit. •Use only 0.080 inch (2.03 mm) diameter genuine Ryobi replacement line. Never use metal-reinforced line, wire, or rope, etc.. These can break off and become a dangerous projectile. •Be aware of the risk of injury to the head, hands and feet. •Clear the area to be cut before each use. Remove all objects such as rocks, broken glass, nails, wire, or string which can be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders and pets outside a 50 feet (15 m.) radius; there still may be a risk to bystanders from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the engine and cutting attachment immediately.•Squeeze the throttle control and check that it returns automatically to the idle position. Make all adjustments or repairs before using unit. •This unit was not designed to be used as a brushcutter. Do not attach or operate this unit with any type of brushcutting blade or brushcutting attachment. SAFETY WARNINGS FOR GAS TRIMMERS WARNING:Gasoline is highly flammable, and its vapors can explode if ignited. Take the following precautions: •Store fuel only in containers specifically designed and approved for the storage of such materials. •Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank, or add fuel, when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank. •Add fuel in a clean, well-ventilated area outdoors where there are no sparks or flames. Slowly remove the fuel cap only after stopping engine. Do not smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit immediately. •Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate. •Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke, keep sparks and open flames from the area while adding fuel or operating the unit.
RULES FOR SAFE OPERATION 5 •If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts. •Stop and switch the engine to off for maintenance, repair, or for changing the cutting attachment or other attachments. •Use only genuine Ryobi replacement parts when servicing this unit. These parts are available from your authorized service dealer. Do not use parts, accessories or attachments not authorized by Ryobi for this unit. Doing so could lead to serious injury to the user, or damage to the unit, and void your warranty. •Keep unit clean of vegetation and other materials. They may become lodged between the cutting attachment and shield. •To reduce fire hazard, replace faulty muffler and spark arrestor, keep the engine and muffler free from grass, leaves, excessive grease or carbon build up. OTHER SAFETY WARNINGS •Never store the unit, with fuel in the tank, inside a building where fumes may reach an open flame or spark. •Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting. •Store the unit in a dry area, locked up or up high to prevent unauthorized use or damage, out of the reach of children. •Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use, see Cleaning and Storage instructions. •Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions. SAVE THESE INSTRUCTIONS WHILE OPERATING •Never start or run the unit inside a closed room or building. Breathing exhaust fumes can kill. Operate this unit only in a well ventilated area outdoors. •Wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards, and ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty. Long sleeve shirts are recommended. •Wear heavy, long pants, boots and gloves. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level. •The cutting attachment shield must always be in place while operating the unit. Do not operate unit without both trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the length of the shield. •This unit has a clutch. The cutting attachment remains stationary when the engine is idling. If it does not, have the unit adjusted by an authorized service technician. •Adjust the J-Handle to your size to provide the best grip. •Be sure the cutting attachment is not in contact with anything before starting the unit. •Use the unit only in daylight or good artificial light. •Avoid accidental starting. Be in the starting position whenever pulling the starter rope. The operator and unit must be in a stable position while starting. See Starting/Stopping Instructions. •Use the right tool. Only use this tool for the purpose intended. •Do not overreach. Always keep proper footing and balance. •Always hold the unit with both hands when operating. Keep a firm grip on both the front and rear handle or grips. •Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the cutting attachment when it is rotating. •Do not touch the engine or muffler. These parts get extremely hot from operation. When turned off they remain hot for a short time. •Do not operate the engine faster than the speed needed to cut, trim or edge. Do not run the engine at high speed when not cutting. •Always stop the engine when cutting is delayed or when walking from one cutting location to another.
RULES FOR SAFE OPERATION 6 SAFETY AND INTERNATIONAL SYMBOLS This operators manual describes safety and international symbols and pictographs that may appear on this product. Read the operators manual for complete safety, assembly, operating and maintenance and repair information. SYMBOL MEANING •SAFETY ALERT SYMBOL Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs. •WARNING - READ OPERATORS MANUAL Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. •FOR SERVICE INFORMATION, CALL: USA: 1-800-345-8746 CANADA: 1-800-265-6778 •WEAR EYE AND HEARING PROTECTION WARNING: Thrown objects and loud noise can cause severe eye injury and hearing loss. Wear eye protection meeting ANSI Z87.1-1989 standards and ear protection when operating this unit. •KEEP BYSTANDERS AWAY WARNING: Keep all bystanders, especially children and pets, at least 50 feet (15 m.) from the operating area. •PRIMER BULB Push primer bulb, fully and slowly, 5 to 7 times. •UNLEADED FUEL Always use clean, fresh unleaded fuel. •OIL Refer to operators manual for the proper type of oil.
RULES FOR SAFE OPERATION 7 SYMBOL MEANING •THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY WARNING: Do not operate without the cutting attachment shield in place. Keep away from the rotating cutting attachment. •ON/OFF STOP CONTROL ON / START / RUN •ON/OFF STOP CONTROL OFF OR STOP •HOT SURFACE WARNING Do not touch a hot muffler or cylinder. You may get burned. These parts get extremely hot from operation. When turned off they remain hot for a short time. •SHARP BLADE WARNING:Sharp blade on cutting attachment shield. To prevent serious injury, do not touch line cutting blade. •CHOKE CONTROL A • FULL choke position. B • PARTIAL choke position. C • RUN position. WARNING:The operation of any power tool can cause foreign objects to be thrown into your eyes. This can lead to severe eye damage. Before commencing power tool operation, always wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards, and a full face shield when needed.
RULES FOR SAFE OPERATION 8 APPLICATIONS As a trimmer; •Cutting grass and light weeds. •Edging •Decorative trimming around trees, fences, etc. Other optional accessories may be used with the 875r. See list of add-ons on page 13. Cutting Attachment Shield Fuel Cap Throttle Control J-Handle Cutting AttachmentShaft Grip Primer Bulb Choke Lever Oil Fill Plug / Dipstick Air Filter Cover Engine FeetSpark Plug On/Off Stop Control Shaft Housing Starter Rope Grip KNOW YOUR UNIT Clink-Link Line Cutting BladeSpark Plug Muffler Muffler Guard Spark Arrestor
ASSEMBLY INSTRUCTIONS 9 4. Tighten the clamp screws evenly, until the J-handle is secure. 3. While holding the unit in the operating position (Fig. 3), position the J-handle to the location that provides you the best grip. Decal ADJUSTING THE J-HANDLE 1. Loosen the four (4) screws holding the J-handle in place (Fig. 1). Do not completely remove the screws. (4) Screws J-Handle 2. Slide the J-handle in or out until the arrow/white line on the decal touches the clamp assembly (Fig. 2). Fig. 1 Fig. 2 Fig. 3
OIL AND FUEL INFORMATION 10 RECOMMENDED OIL TYPE Using the proper type and weight of oil in the crankcase is extremely important. Check the oil before each use and change the oil regularly. Failure to use the correct oil, or using dirty oil, can cause premature engine wear and failure. Use a high-quality SAE 30 weight oil of API (American Petroleum Institute) service class SF, SG, SH. ADDING OIL TO CRANKCASE – INITIAL USE NOTE: This unit is shipped without being filled with oil. In order to avoid damage to the unit, put oil in the crankcase before attempting to start unit. Your unit is supplied with one 3.4 fluid oz. (100 ml.) bottle of SAE 30 SF, SG, SH oil (Fig. 4). NOTE:Save the bottle to measure the correct amount for future oil changes. See Changing the Oil Pg. 19. 1. Unscrew the top of the bottle of oil and remove the paper seal covering the opening. Replace top. Cut the tip off the funnel spout (Fig. 4). 2. Place the unit on a flat level surface. 3. Remove the oil plug / dipstick from the crankcase (Fig. 5). Fig. 4 Fig. 6 Oil Fill NOTE:Never add oil to the fuel or fuel tank. 5. Wipe up any oil that may have spilled and reinstall the oil fill plug / dipstick. The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use and change as needed. See Changing the OilPg. 19. Oil Fill Plug/Dipstick Oil Fill Hole Fig. 5 4. Pour the entire bottle of oil into the oil fill hole (Fig. 6). O-Ring Funnel Spout