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Rossi Pump Action Rifle G-22 Instruction Manual

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    							Owner’s Manual
    for the G-22 (22 LR)
    Pump Action Rifles
    READ CAREFULLY BEFORE USING YOUR FIREARM 
    						
    							This Booklet
    The safety warnings in this booklet are important. By understanding the
    dangers inherent in the use of any firearm, and by taking the precautions
    described herein, you can enjoy complete safety in the use of your Rossi
    rifle. Failure to heed any of these warnings may result in serious injury to
    you or others, as well as severe damage to the firearm or other property.
    Dangerous Weapons
    RIFLES are classified as FIREARMS or DANGEROUS WEAPONS and are
    sold by us with the specific understanding that we are not responsible in
    any manner whatsoever for their improper or negligent handling or
    resale under local laws and regulations.
    ROSSI shall not be responsible in any manner whatsoever for
    malfunctioning of the firearm, or for physical injury or property damage,
    resulting in whole or in part from (1) criminal or negligent discharge,
    (2) improper or careless handling, (3) unauthorized modifications, (4)
    defective, improper hand-loaded, or reloaded ammunition, (5) neglect,
    or (6) other influences beyond our direct and immediate control. This
    limitation applies regardless of whether liability is asserted on the basis
    of contract, negligence or strict liability (including any failure to warn).
    Under no circumstance shall Rossi be liable for incidental or
    consequential damages, such as loss of use of property, commercial loss
    and loss of earnings or profits.
    ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.2
    3
    Safety Warnings
    Not Just For Beginners
    Regardless of your familiarity or experience with firearms, don’t assume 
    that you have no need to study this manual.
    The safe handling of firearms requires specialized training, discipline 
    and caution. Firearms, by their nature and intended function, are deadly
    instruments. Accidental death or serious injury can result if they are 
    handled improperly or carelessly.
    Firearms rarely cause accidents. Firearms accidents almost always are
    caused by a failure to obey the basic rules of gun safety. Unfortunately, 
    experienced shooters are found to violate these rules as frequently as 
    beginners. Thus, the basics of safe firearms handling cannot be repeated
    too often. Read, re-read and memorize the basic principles of firearms
    safety until they become second nature: habits that you don’t forget.
    If you have any question about your knowledge or ability to use this or
    any other firearm with complete safety you should seek supervised
    instruction. Personalized instruction is often available from gun dealers,
    gun clubs, state hunter safety programs or police departments in the
    United States. If none of these sources is accessible, write to the National
    Rifle Association, Washington, D.C. 20036. THEY WILL ASSIST YOU.
    A person with a gun in his possession has a full-time responsibility. He
    must KNOW how to keep and use his firearm safely, and then must always
    TAKE the precautions necessary - all of them. He cannot guess; he cannot
    forget. This responsibility is his alone. It cannot be passed off to someone
    else.
    Remember: no gun can be made accident-proof. A gun is just a machine,
    with no judgement of its own. It responds to your actions, whether wise
    or foolish. The only truly effective safety device is the mind of a cautious 
    shooter who never forgets that a moment’s carelessness can produce 
    permanent tragedy. 
    						
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    5
    Guns Are Not Alike
    Many makes and models of firearms might LOOK nearly the same.
    However, they differ widely in design and operation, and in the location
    and function of various controls.
    Study this manual thoroughly. Educate yourself on the characteristics and
    operation of your particular firearm before attempting to handle it. Do
    not permit others to handle it, unless they also have done so.
    You should have an instruction manual for every firearm you own. If you
    do not, write the manufacturer and obtain one. Most manufacturers will
    gladly send you one free. If for any reason a manual is not available, visit
    your public library. Many books have been published which contain
    detailed information on obsolete or discontinued firearms.
    Your knowledge can prevent injuries.
    The Rossi rifle was designed and is made to offer the maximum of safety
    when correctly used. However, as with any other weapon, it is not
    foolproof, and may become very dangerous if the following basic
    recommendations are not RIGIDLY observed:
    Attention
    1.Never, never-everpoint any gun, loaded or unloaded, at anything you
    do not intend to shoot.
    2.Always treat every gun as if it were loaded.
    3. Get instruction from a competent firearms instructor before using
    any gun.
    4. The safety is only a mechanical device, not a substitute for common
    sense.
    5. Keep your finger off the trigger until you are actually aiming at the
    target ready to shoot.
    6. Be certain the gun is unloaded before cleaning.
    7. Always empty guns before entering a place where there are people.
    8. Never leave a loaded gun unattended.9. Store guns and ammunition separately, beyond the reach of children.
    10. Don’t test the safety by pulling the trigger while the safety is on unless
    you are absolutely sure the gun is empty and you are pointing away
    from everyone.
    11. Be sure of your target and backstop before you shoot. 
    12. Guns and alcohol or drugs don’t mix.
    13. Never pull a gun towards you by the muzzle. Don’t climb a tree or
    cross a fence with a loaded gun.
    14. Load and unload with the muzzle pointed in a safe direction.
    15. If a gun fails to fire when the trigger is pulled, keep it pointed at the
    target for at least 30 seconds. Sometimes slow primer ignition will
    cause a “hang-fire” and the cartridge will go off after a short pause.
    16. Never shoot at hard flat surfaces or water - bullet may ricochet.
    17. When receiving a gun always check that it is unloaded.
    18. Never put your hand over the muzzle of a gun.
    19. Check ammo to be sure it is the right size and caliber, and that it is
    not dented.
    20. Never cock the gun until you are ready to shoot.
    21. Dry firing is bad for this gun, whether the safety is engaged or not.
    22.WHILE HANDLING ANY FIREARM, NEVER ALLOW IT TO POINT AT
    ANY PART OF YOUR BODY OR AT ANOTHER PERSON. NO HARM
    SHOULD RESULT IF YOU OBEY THIS RULE, EVEN IF AN ACCIDENTAL
    DISCHARGE OCCURS.
    23. If there is any reason to suspect that a bullet is obstructing the barrel,
    immediately unload the firearm and look through the bore. It is not
    sufficient to merely look in the chamber.
    24. Treat this gun as a precision instrument.
    25. Old or reloaded ammunition may be dangerous. We recommend
    against using it.
    26. Don’t try to change your gun’s trigger pull, because alteration of
    trigger pull usually affects sear engagement and may cause accidental
    discharge.
    Write to us concerning any items or circumstances which might relate to
    your safety and the operation of our products. 
    						
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    7
    Warning
    Rossi rifles were manufactured to perform properly with the original
    parts as designed. It is your duty to make sure any parts you buy are
    installed correctly and that neither replacements nor originals are altered
    or changed. Your gun is a complex tool with many parts that must relate
    correctly to other parts. Putting a gun together wrong or with modified
    parts can result in a damaged gun, danger and injury or death to you and
    others through malfunction. Always have a qualified gunsmith work on
    your gun.
    Protect Your Eyes and Ears
    Always wear adequate shooting glasses and ear plugs or “ear muff” type
    protectors whenever you are shooting.
    Always make certain that persons close to you are similarly protected.
    Unprotected eyes may be injured by powder, gas, carbon residue,
    lubricant, metallic particles or similar debris which may emanate
    occasionally from any firearm in normal use.
    Without ear protection, repeated exposure to shooting noise may lead to
    cumulative, permanent hearing loss.
    Ammunition
    1. Use only high quality, original, factory-manufactured .22 Long Rifle
    ammunition only, depending on the model. Do not use cartridges that
    are dirty, wet, corroded, bent or damaged. Do not oil cartridges. Do
    not spray aerosol type lubricants, preservatives, or cleaners directly
    onto cartridges or where excess spray may flow into contact with
    cartridges. Lubricant or other foreign matter on cartridges can cause
    potentially dangerous ammunition malfunctions. Use only ammunition
    of the caliber for which your firearm is chambered. The proper
    caliber is permanently engraved on your firearm; never attempt to use
    ammunition of any other caliber.
    2. The use of reloaded, “remanufactured”, hand-loaded, or other non-
    standard ammunition voids all warranties. Improperly loaded
    ammunition voids all warranties. Improperly loaded ammunition can
    be extremely dangerous. Severe damage to the firearm and serious
    injury to the shooter or to others may result. Always use ammunition
    that complies with the industry performance standards established by
    the Sporting Arms and Ammunition Manufacturers Institute, Inc., of
    the United States, (SAAMI) or the equivalent from other countries.
    3. Firearms may be severely damaged and serious injury to the shooter
    or to others may result from any condition causing excessive pressure
    inside the chamber or barrel during firing. Excessive pressure can be
    caused by obstructions in the barrel, propellant powder overloads, or
    by the use of incorrect cartridges or defectively assembled cartridges.
    In addition, the use of a dirty, corroded, or damaged cartridge can
    lead to a burst cartridge case and consequent damage to the firearm
    and personal injury from the sudden escape of high-pressure
    propellant gas within the firearm’s mechanism.
    4. Immediately stop shooting and check the barrel for a possible
    obstruction whenever:
    • You have difficulty in, or feel unusual resistance in, chambering a
    cartridge, or
    • A cartridge misfires (does not go off), or
    • The mechanism fails to extract a fired cartridge case, or
    • Unburned grains of propellant powder are discovered spilled in
    mechanism, or 
    • A shot sounds weak or abnormal. In such cases it is possible that a
    bullet is lodged part way down the barrel. Firing a subsequent bullet
    into the obstructed barrel can wreck the firearm and cause serious
    injury to the shooter or to bystanders.  
    						
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    9
    5. Bullets can become lodged in the barrel.
    • If the cartridge has been improperly loaded without propellant
    powder, or if the powder fails to ignite (Ignition of the cartridge
    primer alone will push the bullet out the cartridge case, but usually
    does not generate sufficient energy to expel the bullet completely from
    the barrel).
    • If the bullet is not properly seated tightly in the cartridge case. When
    such a cartridge is extracted from the chamber without being fired,
    the bullet may be left behind in the bore at the point where the rifling
    begins. Subsequent chambering of another cartridge may push the
    first bullet further into the bore.
    6. If there is any reason to suspect that a bullet is obstructing the barrel,
    immediately unload the firearm and look through the bore. It is not
    sufficient to merely look in the chamber. A bullet may be lodged some
    distance down the barrel where it can not easily be seen.
    IF A BULLET IS IN THE BORE, DO NOT ATTEMPT TO SHOOT IT OUT
    BY USING ANOTHER CARTRIDGE, OR BY BLOWING IT OUT WITH A
    BLANK OR ONE FROM WHICH THE BULLET HAS BEEN REMOVED.
    SUCH TECHNIQUES CAN GENERATE EXCESSIVE PRESSURE, WRECK
    THE FIREARM AND CAUSE SERIOUS PERSONAL INJURY.
    If the bullet can be removed with a cleaning rod, clean any unburned
    powder grains from the bore, chamber, and mechanism before
    resuming shooting. If the bullet cannot be dislodged by tapping it with
    a cleaning rod, take the firearm to a gunsmith.
    7. Dirt, corrosion, or other foreign matter on a cartridge can impede
    complete chambering and may cause the cartridge case to burst upon
    firing. The same is true of cartridges which are damaged or deformed.
    8. Do not oil cartridges, and be sure to wipe the chamber clean of any
    oil or preservative before commencing to shoot. Oil interferes with the
    friction between cartridge case and chamber wall that is necessary for
    safe functioning, and subjects the firearm to stress similar to that
    imposed by excessive pressure.
    9. Use lubricants sparingly on the moving parts of your firearm. Avoid
    excessive spraying of any aerosol gun care product, especially where it
    may get on ammunition. All lubricants and aerosol spray lubricants in
    particular, can penetrate cartridge primers and cause misfires. Some
    highly penetrative lubricants can also migrate inside cartridge cases
    and cause deterioration of the propellant powder; on firing, the
    powder may not ignite. If only the primer ignites, there is danger that
    the bullet may become lodged in the barrel.Warning
    Discharging firearms in poorly ventilated areas, cleaning firearms, or 
    handling ammunition may result in exposure to lead and other
    substances known to cause birth defects, reproductive harm, and other
    serious physical injury. Have adequate ventilation at all times. Wash hands 
    thoroughly after exposure.
    How To Operate The Safety - 
    Warning
    Prior to firing, know and understand the
    operation of the safety by practicing with the
    rifle unloaded.
    The safety is a lever located on top of the breech
    bolt. When the elevated portion of the lever is in
    line with the barrel and the red “F” is exposed,
    the rifle will fire when the hammer is in full-
    cock position and the trigger is pulled. When
    the elevated portion of the safety lever is turned
    to the right and is perpendicular to the barrel and the green “S” is
    exposed, the rifle will not fire when the trigger is pulled.
    Warning
    Never put the safety between the Safe and Fire notches. Unless the safety
    is positioned in one of the two notches, you cannot be certain whether it
    is on safe or fire. 
    The safest way to carry this rifle is with NO round in the chamber. If you
    feel that you must carry the rifle with a round in the chamber, then the
    safety lever must be on SAFE and the hammer placed in the half-cocked
    notch. Then, to fire, the hammer should be placed in the full-cocked
    position and then the safety placed in the fire position.
    Safety ON
    Safety OFF
    Hammer RestHammer Half-CockedHammer Full-Cocked
    F      
    						
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    11
    How To Load Your Rifle
    Magazine Loading
    Warning
    Never attempt to load your rifle with ammunition that does not meet the
    cartridge designation stamped on the barrel. Use only clean, dry, factory-
    loaded .22 Long Rifle cartridges in your G22.
    Warning
    Before loading this firearm, always check the bore to be sure it is free of
    grease, oil or any other obstruction. Be surethe chamber is empty, bolt
    is open and the safety is on SAFE. To avoid having your hands near 
    the muzzle of a loaded rifle, never add cartridges to a partially loaded 
    tubular magazine.
    Warning
    This rifle will not function properly unless the inner magazine tube is
    locked securely in place. Always keep this rifle on Safe regardless of the position of the hammer,
    whether loaded or unloaded. The only time the safety lever should be
    placed in the Fire position is when you intend to shoot.
    Warning
    Never disassemble the safety. It has been correctly designed, fitted and
    tested. Any mechanical device can fail, however, so never rely on the
    safety to justify careless handling. Never use a firearm with a safety that
    does not function properly.OPEN THE BOLT by first carefully allowing the hammer to move forward
    UNDER CONTROL OF YOUR THUMBwhile pulling the trigger until the
    hammer is in the fully forward (at rest) position, then pull forend smartly
    to the rear.
    Then, with the safety on SAFE, keeping your fingers away from the muzzle,
    turn your rifle upside down and unlock the inner magazine tube by
    turning the knurled locking end plug (see Fig. 1). Pull the inner tube out
    until the loading port is exposed. Insert the cartridges, bullet end toward
    the muzzle (see Fig. 2). When you have loaded up to the stated magazine
    capacity, shown in this manual under “Specifications”, slide the tube back
    in place, turning it slightly to ease passage over the loaded rounds. DO
    NOT FORCE THE TUBE DOWN. Then rotate the knurled locking end plug
    to the locked position. Inner tube will not lock in place if the number of
    cartridges loaded exceeds the stated magazine capacity.
    Cocked and Ready
    To chamber the first cartridge, close the bolt by moving the forend
    forward, then cycle the action again. Always keep the safety on SAFE. The
    gun is now cocked and ready to fire.
    To Fire
    With the gun pointed at the target, move the safety to the FIRE position
    and squeeze the trigger. Open and close the bolt completely for each
    repeat shot. If you have not fired all cartridges at the target, be sure to
    put the safety on SAFE until you are ready to shoot again.
    Fig. 1
    Unlocking the tubular 
    magazine.
    Fig. 2
    Loading the tubular magazine.   
    						
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    13
    How To Unload
    With the safety on SAFE, and the rifle pointed in a safe direction, open the
    bolt and eject the loaded cartridge from the chamber.
    Cycle the action repeatedly by opening and closing the bolt, until the
    ejection of cartridges ceases.
    Warning
    Completely open and fully close the bolt several more times to be certain
    that the chamber and feed mechanism are empty. Finally, inspect interior
    of receiver visually. Leave the bolt in the open position.
    A safer way to unload the rifle is by  (1) placing the safety lever on SAFE;
    (2) removing the inner magazine tube; (3) pouring out and catching the
    cartridges; (4) replacing magazine tube; and (5) cycling action several
    times.
    ALWAYS INSPECT INTERIOR OF RECEIVER VISUALLY TO MAKE SURE THAT
    THE MAGAZINE IS EMPTY AND THE CHAMBER IS EMPTY.
    What To Do If Rifle Fails To Fire
    1. Misfires: If you squeeze the trigger and the cartridge does not fire,
    remain in the shooting position and count to 30. Then operate the
    bolt to eject the misfired cartridge from the gun.
    2. Underpowered Shot: An underpowered cartridge is unusual if the
    ammunition is fresh, clean, and factory loaded. However, if you hear
    an unusual sound or low report, you should stop immediately and
    proceed as follows:
    Warning
    Because the bullet may actually still be in the barrel, you must unload
    completely and then with the bolt open
    , look through the barrel from the
    muzzle end to see if there is any obstruction. If there is, it should be
    removed by a qualified gunsmith.
    Sighting
    Your rifle was pre-sighted at the factory. However, due to individual
    sighting characteristics, minor adjustments may be necessary.
    Always ensure the rifle is pointed in a safe direction. Put the rifle on SAFE
    and open the bolt before making any sight changes.
    1. VERTICAL CORRECTION (Elevation): To raise the point of impact,
    raise the rear sight. To lower the point of impact, lower the rear sight.
    The sight can be raised and lowered by moving the stepped elevator
    forward and back with your thumb.
    2. HORIZONTAL CORRECTION (Windage): To move the point of impact
    to the left, move the rear sight base to the left. To move the point of
    impact to the right, move the rear sight base to the right. 
    Windage adjustments to the rear sight can be made by gently tapping
    the dovetail portion of the rear sight in the desired direction.
    How To Clean Your Rifle
    Warning
    Before cleaning your rifle, be certain
    it is completely unloaded, and the
    bolt has been opened.
    Never attempt to wipe down or clean a loaded firearm. Follow
    instructions under “How to Unload” before cleaning.
    With normal use it is not necessary to clean the bore of your rifle.
    However, if the rifle gets wet or if foreign material gets into the action or
    barrel, cleaning as described below is recommended.
    Being sure your rifle is unloaded and pointed in a safe direction with the
    safety on SAFE, cycle the bolt to the rear, as shown in Fig. 1.
    Clean the bore and barrel by using any standard .22 caliber commercial
    cleaning rod and cleaning patches. Clean the barrel with powder solvent
    and wipe lightly with gun oil after cleaning.
    Open Bolt  
    						
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    15
    Repair Instructions
    Your firearm has been designed, engineered and manufactured in
    accordance with Rossi’s rigid quality control standards. However, any
    mechanical device may occasionally require adjustment or repair.
    Warning
    Further disassembly of the action is not recommended and should only
    be attempted by a qualified gunsmith.
    Take Down Instructions
    If you wish to “take down” your rifle for transport or storage, proceed as
    follows:
    1. Place safety lever on.
    2. Make sure rifle is unloaded.
    3. Place hammer in “half-cocked” position.
    4. Unscrew the knurled knob on left rear of receiver until it turns freely.
    5. Pull butt stock and rear of receiver to rear.
    6. Reassemble in reverse order.
    Use a very thin coat of light oil during below freezing conditions.
    Condensation droplets will form soon after the firearm is brought into a
    warm room, or it may become wet during inclement weather. In any
    case, all moisture should be removed. Exterior metal finishes may be
    wiped down with a slightly oiled cloth. For long term storage, lightly oil
    the bore, barrel and action with gun oil. Your firearm should be
    completely unloaded and stored in a dry area. Never store your firearm
    in a carrying case.
    Rossi Limited Warranty
    What does this warranty cover?
    This warranty covers any service and repair needed by any product 
    manufactured by Rossi, and imported by Braztech, Int’l. or manufactured 
    in the United States by Braztech, Int’l.
    How long does coverage last?
    This warranty is of unlimited duration.
    What will we do?
    Rossi will service and/or repair all covered products free of charge.
    What does this warranty not cover?
    This warranty does not cover stock and forend, sights, accessories, or
    cosmetic defects after one year, or damage caused by customer abuse
    at any time.
    This express limited warranty is the only warranty on this product. This
    product is sold “as is” and has no implied warranties of merchantability or
    fitness for a particular purpose. There are no warranties which extend
    beyond the description on the face hereof.
    How do I get service?
    To simplify repair and service, Rossi products imported by Braztech Int’l
    are serviced and repaired by Braztech. Questions regarding the products
    of either company can be directed to Braztech in Miami, Florida at 305-
    474-0401, or in writing to:16175 N.W. 49th Avenue, Miami, FL 33014 in
    care of the Consumer Affairs Department.
    In order to obtain warranty service or repair, describe the problem in
    writing and send the gun to Braztech at the above address, insured and pre-
    paid with the written description of the problem enclosed.  
    						
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    17
    Our Customer Service Department will contact you by mail advising you when
    to expect your gun back. We will ship guns serviced because of defect in
    materials or workmanship insured and pre-paid.  There will, of course, be no
    charge for parts or labor if the repair work performed is covered by this
    express warranty.
    How does State Law apply?
    This warranty gives you specific legal rights and you may also have other rights
    which vary from state to state.
    Parts 
    All firearms require periodic maintenance and inspection which may reveal a
    need for adjustment or repair. Have your firearm checked by a competent
    gunsmith annually, even if it seems to be working well, since breakage,
    improper functioning, undue wear, or corrosion of some components may not
    be apparent from external examination. If you notice ANY mechanical
    malfunction, do NOT continue to use the firearm. UNLOAD the firearm and
    take it to a competent gunsmith immediately.
    Our Service Department maintains a full complement of replacement parts for
    our firearms of current manufacture. Even though most gunsmiths have the
    knowledge, training and ability to make the necessary repairs to your firearm,
    the skill and workmanship of any particular gunsmith is totally beyond our
    control. Should your firearm ever require service, we strongly recommend
    that you return it to Rossi. Follow the instructions outlined below. Remember,
    unauthorized adjustments or parts replacement can void your warranty. It is
    the responsibility of the purchaser to be absolutely certain that any parts
    ordered from Rossi are of the correct type and are properly fitted and
    installed by a competent person. 
    THIS FIREARM IS A PRECISION
    MECHANISM AND THE IMPROPER FITTING OF PARTS OR IMPROPER
    MECHANICAL ADJUSTMENT MAY RESULT IN A DANGEROUS MALFUNCTION,
    DAMAGE TO THE FIREARM, AND POSSIBLE SERIOUS INJURY TO THE SHOOTER
    OR TO OTHERS.
    Therefore, the purchaser and/or installer of parts must
    accept full responsibility for the correct adjustment of and function of the
    firearm after such installation has been made or attempted. 
    						
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    Barrel ...................................1
    Front Magazine Ring ...........2
    Rear Magazine Ring .............3
    Front Sight ...........................4
    Receiver...............................5
    Elevator................................6
    Complete Rear Sight A .....7-A
    8-A
    9-A
    Breech Bolt B..................11-B
    12-B
    13-B
    Firing Pin ...........................14
    Firing Pin Spring................15
    Firing Pin Stop ...................16
    Firing Pin Stop Pin ............17
    Extractor ............................18
    Extractor Pin .....................19
    Action Slide C ................20-C
    21-C
    22-C
    Forend ............................23-G
    Forend Bushing ..............24-G
    Forend Screw .................25-G
    Pressure Washer .............26-G
    Magazine Tube ...............27-D
    Magazine Tube  Liner ......28-D
    Magazine Follower .........29-D
    Magazine Spring.............30-D
    Magazine Plug ................31-D
    Magazine Plug Pin..........32-DRear Magazine Ring Pin.....33
    Slide Plate ..........................34
    Slide Plate Screw ...............35
    Frame .................................36
    Carrier.............................37-F
    Carrier Lever Pin ............38-F
    Carrier Lever ...................41-F
    Carrier lever Spring ........42-F
    Carrier Lever 
    Spring Screw ...............43-F
    Hammer .............................44
    Assembly Screw Bushing...45
    Hammer Spring
    Guide (Rod) ...................46
    Hammer Spring .................47
    Hammer Spring 
    Abutment 
    (Stop) ...........48
    Trigger ...............................49
    Trigger Spring....................50
    Trigger Pin .........................51
    Assembly Screw.................52
    Assembly Screw 
    Stop Pin.........................53
    Stock ...............................54-E
    Butt Plate ........................55-E
    Butt Plate Screw .............56-E
    Tang Screw ........................57
    Locking Lever ....................10
    Locking Ball .......................39
    Locking Spring ..................40
    Locking Pin........................61
    Exploded DiagramParts List  
    						
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