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Rossi Muzzleloading Rifle Instruction Manual

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    							What to do If Firearm
    Fails To Fire
    If the rifle fails to fire when the trigger is pulled, ALWAYS WAIT ONE FULL
    MINUTE WITH THE RIFLE POINTED AT THE TARGET. It might be a
    hangfire: a delayed ignition of the primer or slow burning of the powder,
    with the rifle suddenly firing at any time during this minute. Hangfires
    result from wet or deteriorated powder or primers contamination from
    aerosol lubricants and other causes. If the rifle does not fire, try another
    primer. If it still misfires wait ANOTHER full minute, then remove the
    breech plug and unload the charge following the directions on Page 18.
    Black Powder Fouling
    The chemical compounds formed by Pyrodex residue, and certain
    percussion caps and primers, are extremely corrosive; rusting will begin
    within a few hours after firing, if the firearm is left uncleaned. Fouling
    will also slow down or “bind up” moving parts, possibly resulting in
    misfires (failures to fire), and  “hangfires” (firing delayed up to one
    minute). It is, therefore, important that your firearm be cleaned
    thoroughly and without delay after each use. 
    Furthermore, black powder fouling promptly hardens with the passage of
    time, making disassembly difficult, and this fouling is extremely corrosive
    - even to stainless steel.
    ALWAYS INSPECT THE BARREL AND BORE VISUALLY TO MAKE SURE THAT
    THE CHAMBER IS EMPTY.
    Warning
    The barrel can be bulged or burst if earth, snow, water or vegetation is
    allowed to enter the muzzle and obstruct the bore. Whenever the muzzle
    of your rifle comes into contact with the ground, or you have reason to
    suspect that foreign matter may be in the barrel, unload the rifle and
    look through the bore from the rear. It’s not enough to just look at the
    muzzle; debris can fall some distance inside where it can’t easily be seen.
    If anything is lodged inside, never attempt to shoot it out; if the barrel
    bursts, it can result in accidental death or serious injury.
    19
    ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION. 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    20
    How to Clean Your Firearm
    Warning
    Before cleaning your firearm, be certain that it is completely unloaded
    and the bore and chamber are clear. 
    Field Cleaning
    Firing black powder produces heavy carbon fouling in the barrel with
    only a few shots. In order to maintain accuracy it is necessary to clean
    the barrel frequently while shooting. “Field cleaning” is readily
    accomplished with commercial water-based solvents specially formulated
    to dissolve black powder residue.
    Put the safety “ON”, open the breech and make sure there is no primer
    and the rifle is empty. Screw the brass cleaning jag into the end of the
    ramrod; place a solvent-saturated patch over the jag and swab out the
    barrel. Repeat with a second wet patch, followed by dry patches until the
    bore is clean and dry.
    Make sure the hole in the breech plug is not clogged and remove any
    fragments of primer lodged in the hammer face or in the action. When
    field cleaning is completed, fire a primer or two without powder or
    bullets to dry out any moisture remaining from the solvent. Wait one
    minute to allow any smouldering spark to burn itself out before
    reloading.
    WARNING:After removing the breech plug, clean away any powder grains
    that may be in the barrel threads before attempting to reinstall the plug.
    Black powder can be ignited from the friction of screwing in the plug,
    and can result in accidental death or serious injury.
    Warning
    Further disassembly of the firearm is not recommended and should only
    be attempted by a qualified gunsmith. 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    21
    Full Cleaning
    After each shooting session, always thoroughly clean your rifle. Black
    powder residue is corrosive and will rust the action and bore if not
    completely cleaned away.
    Use a commercial bore solvent specifically formulated for black powder
    firearms. Put the safety “ON” and make sure the rifle is unloaded, and
    open the action. Unscrew the breech plug and thoroughly clean. Clean
    the barrel from either end, following the same procedure described in
    “Field Cleaning”.
    Wipe up promptly any spilled solvent in the action. Reinstall the breech
    plug.
    WARNING:After removing the breech plug, clean away any powder grains
    that may be in the barrel threads before attempting to reinstall the plug.
    Black powder can be ignited from the friction of screwing in the plug,
    and can result in accidental death or serious injury.
    Wipe a thin film of oil in the bore to prevent rust. Check that no patch or
    bits of cleaning material are left in the bore. If the rifle will be stored
    unused for a long period, use a light rust-inhibiting grease  (which
    should be wiped out before the rifle is next used). If you store the rifle
    upright, leave the breech open.
    Clean the outside of the breech plug, paying special attention to remove
    all traces of powder residue and any metallic fragments of primer that
    might be lodged there.
    Inspect the breech plug to make sure its orifice is not clogged. If the plug
    is eroded, cracked, chipped or badly peened, replace it. AVOID excessive
    use of aerosol-spray lubricants or preservatives, as these tend to migrate
    into places where they shouldn’t be. A light film of oil in the bore and on
    the breech threads and hammer, and wiping down the exterior metal
    surfaces with an oily rag are all that is necessary.
    Warning 
    DO NOT put the rifle away with a charge in the barrel, even if you have
    removed the primer. It is still potentially dangerous: the powder and
    bullet are waiting to be accidentally fired later by some careless person
    unaware or forgetful of their presence or worse, double-charged. 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    To Fire
    Warning
    Always be sure the firearm is pointed at the target and away from other
    people, buildings and vehicles before firing. Do not fire into water.
    With the gun pointed at the target, utilize your thumb to pull the hammer
    back to the full-cock position. Then pull the trigger to fire the firearm.
    How To Load Your Firearm
    Shotgun and Centerfire Rifle
    See Page 14 for Muzzleloading Instructions
    Warning
    Before loading this or any firearm, always check the bore to be sure it is
    free of grease, oil or any other obstruction. BE SUREthe chamber is
    empty and the entire barrel is clear. Open the breech and visually check
    the full length of the barrel for any obstruction. Failure to do so may
    damage your firearm and can result in accidental death or serious injury.
    Warning
    Do not rely on the color of a shotgun shell to
    determine gauge or bore. Always check the box
    and the headstamp of the actual shell BEFORE
    loading. Failure to do so may damage your firearm
    and can result in accidental death or serious injury
    With the muzzle pointed in a safe direction, press
    down on the opening lever and pull the barrel
    down. Insert the appropriate gauge shot shell or
    cartridge in the chamber and then lift up on the
    barrel which will cause it to close into the receiver.
    22
    Chamber
    Open
    HammerOpening 
    Lever
    Trigger 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    23
    How to Clean Your Firearm
    Warning
    Before cleaning your firearm, be certain that it is completely unloaded
    and the bore and chamber are clear. 
    Clean the bore and barrel by using any standard shotgun, rifle or pistol
    cleaning rod, brass bore brush and cleaning patches. First run the brass
    brush through the barrel several times with powder solvent. Then run
    clean patches with the rod through the barrel until the patches come out
    clean. Then apply a light coating of oil on a clean patch and run it
    through the chamber and barrel. Then put a light coat of oil on all metal
    surfaces.
    Warning
    Further disassembly of the firearm is not recommended and should only
    be attempted by a qualified gunsmith.
    Unloading Your Firearm
    To unload the firearm, press down on the top lever and pull down on the
    barrel. This will cause the fired or unfired shot shell or cartridge to be
    ejected from the chamber. Rimfire cartridges and shot shells will fully
    eject from the firearm, while centerfire cartridges will be partially
    extracted and need to be removed by hand.
    Warning 
    Always make sure the chamber will open in a safe direction. Cartridges
    and shells ejecting from the chamber can cause injury.         
    ALWAYS INSPECT THE BARREL AND BORE VISUALLY TO MAKE SURE THAT
    THE CHAMBER IS EMPTY.
    What to do If Firearm
    Fails To Fire
    1. Misfires - If you squeeze the trigger and the shot shell or cartridge
    does not fire, remain in the shooting position and count to 30. Then,
    open the firearm as previously described. This will eject the misfired
    shot shell or cartridge from the gun.
    2. Underpowered Shot Shell or Cartridge - An underpowered shot shell
    or cartridge is unusual if the ammunition is fresh, clean, and factory
    loaded. However, if you hear an unusual sound or low report, you
    should stop immediately and check, visually, both the chamber and
    bore to make sure that there is no obstruction. 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    24
    Take Down Instructions
    If you wish to “take down” your firearm for transport or storage,
    proceed as follows:
    1. Make sure firearm is unloaded.
    2. Unscrew, counter clockwise, the forward sling swivel until it is not
    engaged in the barrel, then pull forearm down and forward from
    barrel and receiver assembly. Press the opening lever down and pull
    barrel down and then back out of receiver.
    3. Reassemble in reverse order. 
    Use a very thin coat of light oil during below freezing conditions.
    Condensation droplets will form soon after the firearm is brought into a
    warm room, or it may become wet during inclement weather. In any
    case, all moisture should be removed. Exterior metal finishes may be
    wiped down with a slightly oiled cloth. For long term storage, lightly oil
    the bore, barrel and action with gun oil. Your firearm should be
    completely unloaded and stored in a dry area. Never store your firearm
    in a carrying case.
    To Change Barrels
    1. If you wish to change barrels, follow steps set out above in “Take Down
    Instructions.”
    2. Your rifle barrels have adjustable sights that consist of a front sight that
    can be adjusted for elevation (up or down) of the point of impact of the
    bullet and an adjustable rear sight that can be moved to affect windage
    (point of impact) right and left.
    •The front sight is adjusted by using a 1mm allen wrench on the screw
    located in front of the sight.
    •The rear sight is adjusted by loosening the allen set screw using a
    2mm allen wrench and then moving the sight in the dovetail.
    •To raise point of impact lower front sight. 
    •To lower point of impact raise front sight. 
    •To change point of impact to right, move rear sight in dovetail to right.
    •To change point of impact to the left, move rear sight to the left. 
    						
    							Parts 
    All firearms require periodic maintenance and inspection which may reveal a
    need for adjustment or repair. Have your firearm checked by a competent
    gunsmith annually, even if it seems to be working well, since breakage,
    improper functioning, undue wear, or corrosion of some components may not
    be apparent from external examination. If you notice ANY mechanical
    malfunction, do NOT continue to use the firearm. UNLOAD the firearm and take
    it to a competent gunsmith immediately.
    Our Service Department maintains a full complement of replacement parts for
    our firearms of current manufacture. Even though most gunsmiths have the
    knowledge, training and ability to make the necessary repairs to your firearm,
    the skill and workmanship of any particular gunsmith is totally beyond our
    control. Should your firearm ever require service, we strongly recommend that
    you return it to BrazTech. Follow the instructions outlined on the warranty card
    included with your firearm. Remember, unauthorized adjustments or parts
    replacement can void your warranty. It is the responsibility of the purchaser to
    be absolutely certain that any parts ordered from BrazTech are of the correct
    type and are properly fitted and installed by a competent person. 
    THIS FIREARM
    IS A PRECISION MECHANISM AND THE IMPROPER FITTING OF PARTS OR
    IMPROPER MECHANICAL ADJUSTMENT MAY RESULT IN A DANGEROUS
    MALFUNCTION, DAMAGE TO THE FIREARM, AND POSSIBLE SERIOUS INJURY TO
    THE SHOOTER OR TO OTHERS.
    Therefore, the purchaser and/or installer of
    parts must accept full responsibility for the correct adjustment of and function of
    the firearm after such installation has been made or attempted.
    Repair Instructions
    Your firearm has been designed, engineered and manufactured in
    accordance with Rossi’s rigid quality control standards. However, any
    mechanical device may occasionally require adjustment or repair.
    ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    25 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    26
    ROSSIROSSI
    43H43H
    44H44H
    42H42H
    G
    35F
    35F
    4040
    7777
    34F34F
    F
    33F
    33F
    2727
    26M26M
    28M28M
    2929
    171716162727
    5050
    46J46J
    47J47J48J48J
    4949D
    15D15D2020
    2727
    5252
    2727
    24L24L
    23L23L
    4545
    3838
    2121252514D14D
    3939
     A A
     H H
    E3131
    3030
    L J
    M
    68687070
    6969
    7171
    73F73F
    72724141
    7979
    Muzzleloader Exploded Diagram 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    27
    Muzzleloader Parts List
    Barrel Assembly ...................A
    Receiver Assembly ...............B
    Receiver .........................14-D
    Barrel Pin .......................15-D
    Firing Pin ...........................16
    Firing Pin Spring................17
    Locking Plate .....................20
    Trigger Guard ....................21
    Trigger Assembly..................L
    Trigger ............................23-L
    Trigger Lever Pin ............24-L
    Trigger Spring....................25
    Hammer Assembly ..............M
    Hammer .........................26-M
    Hammer Spring Pin .......28-M
    Receiver Assembly  Pin.......27
    Hammer Spring .................29
    Stock Assembly  Bushing ....30
    Forearm Assembly 
    Screw Nut ......................31
    Forearm Assembly  Screw.....E
    Stock Assembly  ...................F
    Stock ...............................33-F
    Butt Plate ........................34-F
    Butt Plate Screw .............35-F
    Recoil Pad Plate ..............73-FLower Swivel ......................G
    Locking Plate Spring .........38
    O-Ring................................39
    Butt Stock / Receiver 
    Screw .............................40
    Receiver Locking Nut ........41
    Forearm Assembly ...............H
    Forend Locking Screw ...42-H
    Wood ..............................43-H
    Forend ............................44-H
    Trigger Lever .....................45
    Transfer Bar Assembly ..........J
    Transfer Bar Lever ...........46-J
    Transfer Bar .....................47-J
    Transfer Bar Pin ...............48-J
    Transfer Bar Lever 
    Spring .............................49
    Opening Lever...................50
    Trigger Guard Pin ..............52
    Manual Safety  ...................68
    Manual Safety Screw..........69
    Locking Ball .......................70
    Locking Spring ..................71
    Nylon Washer ....................77
    Breach Plug .......................78
    Ram Rod ............................79 
    						
    							ALWAYS KEEP THE MUZZLE POINTED IN A SAFE DIRECTION.
    28
    Muzzleloader/Rifle Matched Pair
    ROSSIROSSI
    43H 44H
    G
    35F4041
    34FF
    33F
    27
    26M
    28M
    2917
    16
    27
    50 46J
    47J
    48J
    49
    D
    15D
    20
    27
    52
    27
    24L
    23L45 38
    21 25 14D
    39
     A
     H
    E 3130
    L J
    M68706971
    75F
    74
    6
    7342H
    66
    43H H
    78 A
    77
    7166
    7
    62
    63
    7265
    64
    6779 
    						
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