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Robinson Armament M96 Expeditionary, M 96Recon Instruction Manual
Robinson Armament M96 Expeditionary, M 96Recon Instruction Manual
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21 Fig. 12 – Gas Regulator Detent with no gas bleed port. The gas bleed ports settings are located around the circumference of the gas regulator. The number visible on the top of the gas regulator indicates the setting. See Fig. 11. The higher the number visible on top, the larger the volume of gas that is bled from the system and the lower amount of energy used to cycle the action. Conversely, the smaller the number on top, the smaller the volume of gas bled from the gas system and the higher the amount of energy available to cycle the action. To adjust the gas regulator, use the tip of a round to depress the gas regulator’s detent while turning the regulator to the desired setting. Fig. 12 shows the position of the detent. To get the gas regulator adjusted for any given ammunition or conditions, set the gas regulator so that the empty cases are consistently thrown approximately 5 to 7 feet from the rifle. This should ensure reliable functioning. If the empty cartridge cases are not fully ejected from the receiver or are not ejected far enough from the firearm, it means that more gas is needed to cycle the action far enough to properly eject the empty cartridges. Turn the gas regulator so that a smaller number is visible on top and try again. NOTE: If the empty cartridge case is not ejected from the firearm, the empty cartridge may be forced back into the chamber. Because empty cases swell slightly, it may be difficult to retract the charging handle. If this is the case, strike the charging handle to the rear with you hand or other soft object. This should break the empty case free of the chamber so it can be ejected. Do not strike on the charging handle with hard objects to open the bolt. NOTE: The gas adjustment regulator can be rotated in either direction. 22 Fig. 13 Break In Your new rifle was manufactured to exacting tolerances. Because of this, the action is somewhat tight and stiff to begin with. Though your rifle was satisfactorily test fired at the factory, it was not broken in. Proper break in of the rifle requires firing approximately 100 to 200 rounds. Without first breaking in the rifle, it may not feed properly from fully loaded 30 round magazines. It is suggested that you: 1. Set the gas regulator so that the number 2 or 3 is visible on top. (If the firearm won’t cycle properly on these settings, try settings 1 or 0). And; 2. Do not fully load the magazine you are using for the first 100 to 200 rounds. SECTION X – UNLOADING WARNING! EVEN THOUGH THE MAGAZINE HAS BEEN REMOVED, THE RIFLE MAY STILL BE LOADED. THERE MAY STILL BE A ROUND IN THE CHAMBER WHICH COULD BE FIRED. ALWAYS KEEP THE RIFLE POINTED IN A SAFE DIRECTION WHILE UNLOADING THE FIREARM. ALWAYS VISUALLY INSPECT THE CHAMBER TO MAKE SURE NO ROUND IS PRESENT. 1. Remove the magazine from the rifle by depressing the magazine release button with your right index finger (Fig. 13). Most magazines will drop from the rifle so be ready to catch them with your other hand. 2. While keeping the rifle pointed in a safe direction, move the safety lever to the fire position as indicated by the letter “F” and

23 Fig. 14 retract the charging handle to its rearmost position 3. While holding the charging handle at its rearmost position, inspect the chamber to make certain that no round is present in the chamber (Fig.14). Pulling the charging handle to the rearmost position should eject any cartridge from the chamber, however, this is not always the case. 4. After visually inspecting the chamber and finding no round is present, release the cocking handle and move the safety selector to the safe position as indicated by the letter “S”. SECTION XI – DISASSEMBLY WARNING! MAKE SURE THE RIFLE HAS BEEN UNLOADED BEFORE ATTEMPTING TO DISASSEMBLE IT. SEE SECTION X – UNLOADING. WARNING! ADEQUATE EYE PROTECTION SHOULD ALWAYS BE WORN WHILE DISASSEMBLING ANY FIREARM AS SPRING LOADED PARTS MAY JUMP OUT AND MAY CAUSE PERMANENT VISION DAMAGE OR OTHER SERIOUS INJURY. The M96 was designed to be disassembled and reassembled without the use of special tools. Most of these procedures can be performed with the use of a .223 cartridge. However the cartridge used as a tool may be damaged and should not be fired. 24 Fig. 15 Barrel Removal WARNING! DO NOT ATTEMPT TO TOUCH OR REMOVE THE BARREL FROM A RIFLE WHICH HAS JUST BEEN FIRED. BARREL TEMPURATURES CAN REACH DANGEROUS LEVELS. MAKE SURE THE BARREL HAS COOLED COMPLETELY BEFORE ATTEMPTING TO TOUCH OR REMOVE IT. FAILURE TO COMPLY WITH THIS WARNING MAY RESULT IN SERIOUS BURNS AND OTHER INJURIES. 1. Set the butt of the rifle on a solid surface with the muzzle pointing upward in a safe direction. 2. Using the side of your right hand, push the charging handle down approximately three inches while simultaneously pushing in on the barrel release button with the thumb of the same hand (Fig. 15). Push the button in as far as possible. 3. While holding the charging handle down and the barrel release button in, use your left hand to grab the barrel by the gas block and twist the barrel slightly back and forth while pulling it out of the receiver (Fig. 16). NOTE: If you find it difficult to push in the barrel release button while holding down the charging handle, you may first remove the bolt carrier assembly so that there is no need to push down on the charging handle while holding down the Fig. 16

25 Fig. 17 Fig. 18 barrel release button. The instructions for removing the bolt carrier can also be found in this SECTION. NOTE: If the barrel has been removed, do not pull back on the charging handle and release it. Doing so may cause unnecessary wear on or damage to the parts. Removal of Bolt Carrier Assembly 1. Move the safety lever to the fire position as indicated by the letter “F”. Pull the cocking handle completely to the rear. This action is to ensure the hammer is in the cocked position. (NOTE: The hammer must be in this position to remove the bolt carrier.) Release the charging handle allowing the bolt carrier to move forward. Now move the safety lever to the safe position as indicated by the letter “S”. 2. Using the rim of a cartridge, push in the left side of the takedown pin as shown in Fig.17. NOTE: If you use a punch, use it only to get the pin started. Do not force the pin all the way out. It is meant to stay attached to the lower receiver. 3. Take hold of the right side of the takedown pin and pull it all the way to the right. It will not come all the way out of the lower receiver. 4. Rotate the lower receiver down and away from the receiver, exposing the opening in the back of the receiver. 5. Using the tip of a bullet or similar object, depress the bolt carrier release button while simultaneously pulling it to the rear (Fig. 18). 26 Fig. 19 6. After you have pulled the bolt carrier free of the operating rod, tip up the muzzle end of the rifle so that the bolt carrier can slide out the back of the receiver. Be ready to catch it! NOTE: If the bolt carrier does not slide out the back of the receiver on its own, reach through the ejection port with a cleaning rod or similar object and lightly push the bolt carrier to the rear. NOTE: Do not pull back on the charging handle and release it after the bolt carrier has been removed from the rifle. Doing so may damage the key on the operating rod. Disassembly of the Bolt Carrier Assembly 1. Use the tip of a cartridge to push out the pin which retains the back of the bolt carrier as shown in Fig. 19. 2. Withdraw the back of the bolt carrier, firing pin, and firing pin return spring from the bolt carrier as shown in Fig. 20. Pull the cam pin out of the bolt carrier as shown in Fig. 21. 3. Pull the bolt from the bolt carrier. Fig. 20 Fig. 21

27 Fig. 22 Fig. 23 Disassembly of the Bolt 1. Depress the extractor very slightly straight into the bolt at its center (axis point) while simultaneously using the tip of a cartridge to push out the extractor’s axis pin (Fig. 22). NOTE: The extractor’s axis pin is stepped. This requires the extractor to be slightly depressed in order to push out the axis pin. The axis pin should come out easily if properly depressed. Do not use a punch and hammer or similar instruments to try to remove this pin. Doing so may damage the parts. 2. Pull the axis pin from the bolt. 3. Pull the extractor and its spring from the bolt. Operating Rod and Gas Tube Removal The bolt carrier assembly and barrel must be removed before the operating rod and gas tube can be removed. The operating rod should be removed before the gas tube is removed. To remove the operating rod: 1. Hold the receiver so the front faces you. 2. Push the operating rod into the receiver about 1” and turn the operating rod ¼ turn counter clockwise so that the key of the operating rod is sticking straight up. If you look into the rear of the receiver after the ¼ turn, the operating rod with its key should appear as in Fig. 2823. The parts have been enlarged in this picture. 3. Pull the operating rod from the rifle. NOTE: The operating rod may be removed before the bolt carrier assembly is removed as long as the barrel has first been removed. To Remove the Gas Tube: The tas tube has one large and one small hole near its end. First, insert the point of the cartridge or small bar through the two holes beginning with the larger hole. Using the cartridge, rotate the gas tube back and forth to loosen it. See Figure 24. Next, extract the gas tube from the receiver. WARNING! USING A CARTRIDGE AS A TOOL MAY DAMAGE THE CARTRIDGE AND MAKE IT UNSAFE TO FIRE. DISCARD THE CARTRIDGE AFTER USING IT AS A TOOL. Removal of Lower Receiver, Magazine Well, Rear Sight, Buttstock, Buttplate, and Handguard All the subassemblies mentioned in this section except the rear sight, are held to the receiver by interchangeable assembly pins. The rear sight is held to the receiver by two special assembly pins of different lengths. NOTE: When the rifle is new, it is more difficult to disassemble and reassemble. If necessary use a brass punch and hammer to lightly tap out the assembly pins. Fig. 24

29 Fig. 27 Fig. 26 Removal of Lower Receiver WARNING! DO NOT DRY FIRE THE LOWER RECEIVER WHEN IT IS REMOVED FROM THE RIFLE AS THE HAMMER WILL STRIKE THE LOWER RECEIVER AND DAMAGE IT. 1. Take a empty cartridge case in your hand. Using the rim of the case, push in the lower receiver’s takedown pin from the left side (Fig.26). 2. Grab the rimmed portion of the retaining pin on the right side of the pin with your hand and pull it out as far as it will go. It should not come completely out of the lower receiver. 3. Rotate the rear of the lower receiver away from the upper receiver. 4. Push in the front assembly pin of the lower receiver and pull it completely out of the rifle. 5. Pull the lower receiver from the rifle. NOTE: The takedown pin of the lower receiver is not meant to come completely out like the other assembly pins. If you push it all the way out with a punch, you will make it so it won’t stay in the lower receiver. If you must use a punch, do so only to get it moving. Magazine Well Removal Remove the two assembly pins shown in Fig. 27. Pull the Magazine Well from the receiver. 30 Fig. 28 Fig. 30 Fig. 29 Buttstock Removal 1. Remove the assembly pin holding on the stock. Knock the stock down .125” to .25 as shown in Fig. 28. 2. Next, rotate the stock up and away from the lower receiver (Fig. 29). Disassembly of the Rear Sight Assembly The rear sight is held on by two special assembly pins of different lengths. They can be pushed out with a punch or the tip of a cartridge. Disassembly of Buttplate and Rear Sling Ring. Remove the assembly pin from the center of the buttplate as shown in Fig. 30. Pull the rear sling ring from the side of the buttstock. Now the buttplate may be removed. Further Disassembly of the Rifle Further disassembly of the rifle should only be performed by a competent gunsmith.

31 Fig. 32 Gas Tube Recess (Enlarged) Fig. 31 Fig. 33 SECTION XII - ASSEMBLY OF THE M96 WARNING! ADEQUATE EYE PROTECTION SHOULD ALWAYS BE WORN WHILE ASSEMBLING ANY FIREARM AS SPRING LOADED PARTS MAY JUMP FROM THE FIREARM AND MAY CAUSE PERMANENT VISION LOSS OR OTHER SERIOUS INJURY. Assemble the rifle components in the flowing order. Gas Tube Installation 1. Attach the gas tube assembly to the receiver by sliding its narrow end into the gas tube guide of the receiver. 2. Insert the tip of a .223 cartridge through the two holes near the top of the gas tube as shown in Fig. 31. 3. Push the gas tube into the receiver keeping it straight. The end of the gas tube needs to seat into a recess located about midpoint in the receiver (Fig. 32). Continue to push the gas tube into the receiver until it is fully seated in the recess. If necessary rotate the gas to back and forth as it is pressed into the receiver. 4. Once seated, rotate the gas tube so that its large holes are pointing down. See Fig. 33. NOTE: If the barrel will not go far enough into the receiver to lock into place, the gas tube may not be seated properly. 32 Fig. 35 (Enlarged) Operating Rod Installation 1. Hold the receiver with the front facing you. Make sure the charging handle has been pushed completely forward. Push the operating rod into the gas tube as shown in Fig. 34. The oprod key must be oriented straight toward the top of the receiver. 2. Guide the operating rod through its hole in the receiver. This hole is located approximately midpoint inside the receiver. There is a slot on top of this hole through which the key of the operating rod must pass. See Fig. 32 for an enlarged picture of the hole and slot. 3. When you feel the washer of the operating rod hit inside the receiver, continue to push the operating rod into the receiver about one inch more and hold it there. 4. Rotate the operating rod ¼ turn clockwise and release it so that it comes out toward you. The roll pin behind the key of the operating rod should be seated on the cocking piece of the charging handle as shown in the enlarged picture in Fig.35 as viewed from the rear of the receiver. NOTE: Do not pull back on the charging handle and release it without the bolt carrier and barrel attached to the receiver. Doing may cause damage to the parts. Fig. 34

33 Fig. 37 Fig. 36 Installation of Barrel WARNING! FAILURE TO INSTALL THE BARREL PROPERLY MAY RESULT IN DEATH OR SERIOUS BODILY INJURY AS WELL AS DAMAGE TO THE RIFLE AND OTHER PROPERTY FOLLOW THESE INSTRUCTIONS CAREFULLY. IF THE BARREL DOES NOT STAY IN THE FIREARM DURING FIRING, STOP SHOOTING IMMEDIATELY. The barrel cannot be installed until the operating rod and the gas tube have first been installed. 1. Set the buttstock of the rifle on a solid surface with the front of the receiver pointing upward in a safe direction. 2. Using your thumb, push the barrel release button in as far as possible (Fig. 36). 3. Push the wide end of the barrel into the receiver, while holding in the barrel release button. 4. As the barrel is pushed into the receiver, make sure the gas block mates properly with the gas tube. 5. Continue to push the barrel into the receiver and onto the gas tube as far as it will go. 6. Release the barrel release button and rotate the barrel back and forth until the barrel release leaver locks out. When properly locked, it should appear as it does in (Fig. 37). 34 NOTE: The barrel release button should be roughly parallel with the edges of the handguard nearest it (Fig.37). If it looks like Fig. 36, the barrel is not locked into place. Rotate the barrel slightly back and forth and push it in and pull it out slightly until the barrel release pops out. If the barrel is properly attached, the barrel release button should appear as it does in Fig. 37. If the barrel release does not pop out (lock into place), it may be that the gas tube is not seated properly. If this is the case, review the instructions on installing the gas tube on page 31. If you are still having trouble, contact the manufacturer. Assembly of the Bolt 1. Place the wide end of the extractor spring into its hole in the extractor. 2. Place the extractor in its slot on the bolt. 3. Press down slightly on the middle point of the extractor until the hole of the bolt and extractor are aligned. While so doing, insert one end of the extractor’s axis pin in the aligned holes. 4. Release pressure slightly from the extractor as you continue to push the axis pin into the bolt assembly. You should hear a little click as the axis pin locks into place. NOTE: Do not attempt to force the axis pin into place with a hammer or similar instrument as it may damage the bolt. The axis pin should go in easily without much force.

35 Fig. 40 Fig. 39 Carrier Tail with Firing Pin and Return Spring Assembly of the Bolt Carrier WARNING! FAILURE TO ASSEMBLE THE BOLT CARRIER CORRECTLY MAY RESULT IN DEATH OR SERIOUS BODILY INJURY AS WELL AS DAMAGE TO THE RIFLE AND OTHER PROPERTY. FOLLOW THESE INSTRUCTIONS CAREFULLY. MAKE SURE THE BOLT CARRIER IS ASSEMBLED WITH THE FIRING PIN SPRING ATTACHED TO THE FIRING PIN AND THE FIRING PIN IS HELD IN THE CARRIER TAIL BY THE ROLL PIN AS SHOW IN FIGURE 39. 1. Insert the bolt into the bolt carrier, lining up the hole in the bolt with the bottom of the cam slot of the bolt carrier. 2. Insert the cam into the bolt through the cam slot. Make sure the flat protrusion of the cam lines up with the rail of the bolt carrier (Fig. 40). 3. Examine the firing pin. If the tip looks damaged or worn, replace it. 4. Insert the Carrier Tail with the firing pin and its return spring into the rear end of the bolt carrier and into the rear end of 36 Fig. 42 Fig. 41 the bolt. The firing pin return spring should be on the outside of the tail end of the bolt. 5. Slide the bolt carrier back around the firing pin and into the bolt carrier. Make sure the flat surface is at the bottom of the carrier. 6. Holding the end of the bolt carrier against the bolt, insert the pin which holds the end to the bolt carrier. Installation of the Bolt Carrier Assembly To install the Bolt Carrier Assembly, the operating rod and gas tube should first be installed. The lower receiver should be removed or rotated downward so that the rear of the receiver is accessible. 1. Tip the rifle so that the muzzle is pointing downward. 2. Slide the completed bolt carrier assembly into the receiver, bolt first. The operating rod should mate with its hole in the bolt carrier. The bolt carrier assembly should be slid forward as far as it will go. NOTE: If you have trouble getting the hole in the bolt carrier to mate with the end of the operating rod, you may remove the gas tube and wiggle the operating rod around until it mates up with its hole in the bolt carrier. 3. Take the tip of a cartridge, or similar object and push down on the bolt carrier release button while pushing the bolt carrier over the end of the operating rod. Push the bolt carrier assembly as far forward as it can go. 4. Once the bolt carrier is as far forward as it will go, release the bolt carrier release button. The button should stay in (Fig. 41). 5. Grab the charging handle and pull it approximately two inches to the rear. The carrier release button

37 Fig. 43 should pop out so that it is flush with the top part of the bolt carrier (Fig 42). It may be necessary to apply forward pressure on the bolt carrier while pulling back on the charging handle. When the carrier release button pops out, the carrier is firmly connected to the operating rod. 6. Installation of Lower Receiver, Magazine Well, Rear Sight, Buttstock, Buttplate, and Handguard Installation of Magazine Well Assembly 1. When installing the magazine well, be sure to align the barrel release button with the front holes of the magazine well and the corresponding holes of the receiver. Also align the holes on the back of the magazine well with the corresponding holes of the receiver. See Fig. 43. 2. Install the front assembly pin. The barrel release button pivots on this assembly pin. 3. Install the rear assembly pin. Installation of Lower Receiver Assembly 1. Slide the front of the lower receiver inside the rear of the magazine well so that its holes are aligned with the holes of the receiver and the magazine well. 2. Install the front assembly pin. 3. Rotate the back of the lower receiver up into engagement with the receiver until the holes align. 4. Push in the takedown pin of the lower receiver. 38 Rear Sight Align the holes of the rear sight with the corresponding holes of the receiver. Insert the longer special assembly pin in the rear holes and the shorter special assembly pin the front holes. XIII - MALFUNCTIONS & TROUBLE SHOOTING WARNING! IF THE RIFLE JAMS, MISFIRES (I.E., THE TRIGGER IS PULLED AND NOTHING HAPPENS), OR THE CARTRIDGE FIRES BUT ITS REPORT IS UNUSUALLY QUIET, KEEP THE RIFLE POINTED IN A SAFE DIRECTION AND IMMEDIATELY FOLLOW THESE STEPS. If the rifle misfires or the report is unusually quiet: KEEPING THE RIFLE POINTED IN A SAFE DIRECTION WAIT AT LEAST THIRTY SECONDS TO SEE IF IT DISCHARGES. NOTE: SOMETIMES CARTRIDGES “HANG FIRE” WHICH MEANS THE CARTRIDGE DOES NOT GO OFF IMMEDIATELY AFTER THE TRIGGER IS PULLED. DO NOT PULL ON THE CHARGING HANDLE AND OPEN UP THE ACTION UNTIL AT LEAST THIRTY SECONDS HAVE PASSED. THE CARTRIDGE COULD EXPLODE OUTSIDE THE CHAMBER RESULTING IN DEATH OR SERIOUS BODILY INJURY AS WELL AS DAMAGE TO THE RIFLE AND OTHER PROPERTY. NEXT: 1. Remove the magazine from the rifle. 2. Pull back on the charging handle and remove any cartridge from the chamber. 3. Move the safety lever to safe as indicated by the letter “S”.

39 If the cartridge did not fire, the bullet will still be attached to the cartridge case. Next, look at the primer of the cartridge. If there is no dent in the primer, there may be a problem with the rifle which must be assessed by a competent gunsmith. If there is a dent in the primer, discard the round. DO NOT ATTEMPT TO FIRE THE RIFLE AGAIN UNTIL YOU HAVE REMOVED THE BARREL AND CHECKED IT FOR OBSTRUCTIONS. SEE THE PROCEEDURE FOR CHECKING FOR OBSTRUCTIONS IN SECTION V – BEFORE LOADING. If the barrel is clear of obstructions, insert a loaded magazine into the rifle. Pull back the charging handle and load a cartridge into the chamber and continue firing according to SECTIONS V, VI, and VIII of this manual. If the problem occurs again, unload the rifle and have it checked by a competent gunsmith. If the rifle jams or misfeeds: 1. Completely remove the magazine from the rifle. 2. Pull back on the charging handle, remove any empty or live cartridges from the action. Discard any damaged rounds. 3. Move the safety lever to the safe position as indicated by the letter “S”. 4. Remove the barrel and check it for obstructions. WARNING ! DO NOT ATTEMPT TO FIRE THE RIFLE AGAIN UNTIL YOU HAVE REMOVED THE BARREL AND CHECKED IT FOR OBSTRUCTIONS. SEE THE PROCEEDURE FOR 40 CHECKING FOR OBSTRUCTIONS IN SECTION V – BEFORE LOADING. 5. Following the instructions for loading, and firing the rifle in SECTIONS VI, and VII of this manual. 6. Continue firing. 7. If the jam occurs again, unload the rifle and have it checked by a competent gunsmith. Refer to the Charts below for answers to functioning problems. If you cannot solve the problem from this chart, see a competent gunsmith or call our service department: Robinson Armament, Co., Salt Lake City, Utah 84116, Phone: 801-355-0401. CANNOT PULL BACK CHARGING HANDLE Cause Remedy The rifle has been dry fired and then the safety lever was moved to safe a s indicated by the letter “S”. Move the safety lever to the fire position as indicated by the letter “F”. The action did not cycle far enough to eject an empty cartridge case and shoved it back into the chamber Lightly strike the charging handle with the side of your hand or soft object. Eject the empty case and turn the gas regulator so the gas bleed port is more restricted. RIFLE DOES NOT FEED OR CHAMBER PROPERLY Cause Remedy magazine is not latched in place make sure magazine is inserted all the way into the magazine well and latched insufficient gas pressure (short cycling) Set gas regulator to a more restrictive setting. dirty chamber clean chamber defective, damaged or dirty ammunition discard cartridge, inspect and clean chamber if necessary