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RangerRCI6300F HP 10m Tranciever Service Manual

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    							 - 20 - 
    RCI-6300F HP  
    RCI-6300F TB  
     CHAPTER 5 
    MAINTENANCE 
     
     
     
    5.0 PRECAUTIONS 
    The inherent quality of the solid-state components used in this transceiver will provide many years of 
    continuous use. Taking the following precautions will prevent damage to the transceiver. 
     
    (i) Never key the transmitter unless an antenna or suitable dummy load is connected to the antenna 
    receptacle.  
     
    (ii) Ensure that the input voltage does not exceed 16 VDC or fall below 11 VDC. 
     
    (iii) During alignment, do not transmit for more than 10 seconds at a time. Transmitting over long 
    periods can cause heat built-up and cause transmitter damage. 
     
    5.1 PERIODIC INSPECTION 
    This unit is aligned at the factory to deliver maximum performance. However, continued performance 
    cannot be expected without periodic inspection and maintenance. Important points to be checked 
    regularly are as follows; 
     
    Check Item  Action 
    Whip antenna 
    (option) If cracked or broken, replace it. 
    Coaxial cable  If sheath is cracked, seal with 
    vinyl tape. If immersed with 
    water, install new coaxial cable.  
    Coaxial & power 
    plug connections If loosened, reconnect. If 
    corroded, clean contacts. 
    Battery connection If corroded, clean power 
    terminals. 
    Ground terminal  If corroded, clean terminal. 
     
    5.2 FUSE REPLACEMENT
      
    To protect the equipment from serious damage, a fuse is provided on the power supply lines. The fuse 
    protect against overvoltage / reverse polarity and internal fault of the equipment. If the fuse has blown, 
    first find out the cause of the trouble before replacing it. A fuse rated for more than the transceiver 
    requirement should not be used, since it may permanently damage the equipment. Damage due to 
    overfusing is not covered by the warranty. 
      
     
     
     
     
     
     
     
     
    RCI-6300F HP   
     CHAPTER 6 
    DIAGRAMS &  
    						
    							 - 21 - 
    RCI-6300F TB PARTS LIST 
     
     
     
    6.0 GENERAL 
    Information on most electrical and mechanical parts is included in the parts list. The reference 
    designators are in alphanumeric order. 
     
    6.1 ORDERING REPLACEMENT PARTS 
    Parts orders should be referred to the Parts Department at: 
     
    • Ranger Communications, Inc. 
       3377 Carmel Mountain Road 
       San Diego, CA 92121 
     
    Tel: 858-259-0287 
    Fax: 858-259-0437
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							 - 22 - 
           
    PART LIST: 
     
    RCI-6300F HP / RCI-6300F TB ROTARY SW P.C.B 
     
    ITEM REFERENCE NUMBER  RANGER PART 
    NUMBER DESCRIPTION 
    1   EPT690020Z ROTARY SW P.C.B 
    2 R300-R310,D325, 
    D331,D336 RCY010004Z 0 OHM 0.1W 
    3 R312-R325  RCY011024Z  1K OHM 0.1W 
    4  R327  RCY012224Z  2.2K OHM 0.1W 
    5  R326  RCY014724Z  4.7K OHM 0.1W 
    6 D340  EDSS00355Y  DIODE 1SS355 
    7 Q304  TY2SC2712G  TR 2SC2712GR 
    8  J303-J305  EX07N48223  PCB CONN/S 2PIN 
    9  J301  EX07N48209  PCB CONN/S 10PIN 
    10 S301 EWRT32000S ROTARY SW 
     
    REMARK: 
    LEFT: COMPONENT SIDE (BLUE) 
    RIGHT: COPPER SIDE (BLUE) 
     
     
     
      
    						
    							 - 23 - 
      
    PART LIST: 
     
    RCI-6300F HP ANT P.C.B 
     
    ITEM REFERENCE NUMBER  RANGER PART 
    NUMBER DESCRIPTION 
    1   EPT360042Z  ANT P.C.B 
    2 R9  RCY010004Z  0 OHM 0.1W 
    3  R1  RCY014714Z  470 OHM 0.1W 
    4  R3,R4  RCY011014Z  100 OHM 0.1W 
    5  R2  RCY013314Z  330 OHM 0.1W 
    6 R5,R11  RCY011024Z  1K OHM 0.1W 
    7  R10  RCY012224Z  2.2K OHM 0.1W 
    8  R12  RCY014724Z  4.7K OHM 0.1W 
    9 R7  RCY011034Z  10K OHM 0.1W 
    10 C5  RCY012234Z  22K OHM 0.1W 
    11 C7  CK1059AB1A  0.5PF 50WV 
    12 C6  CK1030AB1A  3PF 50WV 
    13 C3,C4  CK2104AB7R  0.1uF 25WV 
    14 C1,C2  CK1103AB7L  0.001uF 50WV 
    15 Q1  TY2SC2712G  TR 2SC2712GR 
    16 D3  EDSS00355Y  DIODE 1SS355 
    17 D1,D2  EDHM0198SY  DIODE HSM198S 
    18 D4  EDMA0028TY  DIODE MA28T 
    19  L1  ECRFZ10053  RF COIL C3RH0610 
    20  VR1  RE10300009  S/F/R 10K OHM 
    21 JP1  WX01070715  JUMPER WIRE 
     
    REMARK: 
    COPPER SIDE (BLUE)  
    						
    							 - 24 - 
     
     
      
    PART LIST: 
     
    RCI-6300F TB POWER P.C.B 
     
    ITEM  REFERENCE NUMBER  RANGER PART 
    NUMBER DESCRIPTION 
    1   EPA010010A POWER P.C.B 
    2  R904  RCU141094Z  1 OHM 1/4W 
    3 R905,R906  RCU141004Z  10 OHM 1/4W 
    4  R909  RCP141034Z  10K OHM 1/4W 
    5  R902  RCM141024A  1K OHM 1/4W 
    6  R911  RCP121034Z  10K OHM 1/2W 
    7  R903  RCP202204Z  22 OHM 2W 
    8  R901,R909(R910)  RE10200046  S/F/R 1K OHM 
    9 BETWEEN C901 & 
    GROUND RCP141024Z  1K OHM 1/4W 
    10  T901,T902  RFP202214Z  220 OHM 2W 
    ITEM  REFERENCE NUMBER  RANGER PART 
    DESCRIPTION  
    						
    							 - 25 - 
    NUMBER 
    11  COPPER SIDE  RCY011014Z  100 OHM 0.1W 
    12 C901  CC0501015A  100PF 50WV 
    13 C943  CC0500591A  0.5PF 50WV 
    14 C906,C926,C932, 
    C937,TERMINALx2 CC0501037L 0.01uF 50WV 
    15 C905,C920,C921,C923x2,
    C924x2,C925,C935,C939,
    C941,T901-902x2, 
    C927-C931,C933,C940 CC0501047L 0.1uF 50WV 
    16 C918  CD3006804Z  68PF 300WV 
    17 C916  CD3001514Z  150PF 300WV 
    18 C917  CD5001018Z  100PF 500WV 
    19 C908,C910,C936  CD3001814Z  180PF 300WV 
    20 C945  CD5005614Z  560PF 500WV 
    21 C909  CD5008214Z  820PF 500WV 
    22 C904  CD1001024Z  0.001uF 100WV 
    23 C919  CX0071037Z 
    HV DISC/ C 0.01
    µF 
    24 C922  CE0162277Z  220uF 16WV 
    25 C938  CE0352277Z  220uF 35WV 
    26 TR903  T2SD02531Z  TR 2SD2531 
    27 TR901,TR902  T2SC02290Z  TR 2SC2290 
    28 D903,D904  ED1N04148Z  DIODE 1N4148 
    29 D901,D902  ED1N04001Z  DIODE 1N4001 
    30 L903,L904  ECSPG18069  SPRING COIL 
    31 L901  ECBAD18553  BEAD COIL 
    32 L902  ECCHK16098  CHOKE COIL 
    33 T901  ECRFZ10096  RF COIL 
    34 T902  ECRFZ10097  RF COIL 
    35  J901,J902  EX07N41226  PCB CONN/S 2PIN 
    36 RL901  EX05N40825  RELAY 
    37 J903,J904  GZZZ50062Z  V TYPE JACK 
    38 J905,J906  GZZZ50011Z  C PIN 
     
    REMARK: 
    TOP: COMPONENT SIDE (WHITE) 
    BOTTOM: COPPER SIDE (WHITE) 
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							 - 26 - 
      
    PART LIST: 
     
    RCI-6300F HP / RCI-6300F TB BAND SWITCH P.C.B 
     
    ITEM REFERENCE NUMBER  RANGER PART 
    NUMBER DESCRIPTION 
    1   EPT630030Z BAND SWITCH P.C.B 
    2  R1  RCP164704Z  47 OHM 1/16W 
    3  R2,R3  RCP161024Z  1K OHM 1/16W 
    4 D1  ED1N04148Z  DIODE 1N4148 
    5 Q1  T2SC00945P  TR 2SC945P 
    6  J1,J2,J12-J14  EX07N48223  PCB CONN/S 2PIN 
    7  J7,J10  EX07N48350  PCB CONN/S 3PIN 
    8  J6  EX07N48490  PCB CONN/S 4PIN 
    9  J9  EX07N48224  PCB CONN/S 7PIN 
    10  J11  EX07W48824  PCB CONN/S 3PIN 
    11  J3  EX07W48826  PCB CONN/S 5PIN 
    12  J4  EX07W48827  PCB CONN/S 6PIN 
    13 JP3  WX01070705  JUMPER WIRE 
    14 JP1  WX01070710  JUMPER WIRE 
    15 MIC/RF  RV10203524  VR 1KB/1KA 
    16  TALK BACK/RF PWR  RV20303560  VR 20KB/5KB 
    17  VOL/SQ,ECHO/TIME  RV50303522  VR 50KB/50KA W/SW 
    18 MODE  EWRT32084S  ROTARY SW 3N 
    19 BAND  EWRT32094S  ROTARY SW 6N 
     
    REMARK: 
    COPPER SIDE (WHITE) 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							 - 27 - 
      
    PART LIST: 
     
    RCI-6300F HP / RCI-6300F TB MIC P.C.B 
     
    ITEM  REFERENCE NUMBER  RANGER PART 
    NUMBER DESCRIPTION REMARK 
    1  EPT690050Z MIC P.C.B  
    2 C502-C504 CC0501027L 0.001uF 50WV   
    3 C501 CC0501027L 0.001uF 50WV 
    RCI-6300F HP 
    4 C505,C506 CC0501037L 0.01uF 50WV   
    5 L501 ECCHK16001 CHOKE COIL 5.6uH  
    6 L502 ECBAD18526 BEAD COIL  
    7 1-4 EX06N41020 MIC JACK  
    8  MIC/GND/PTT  EX07N48903  WIRE CONN/H 3PIN   
     
    REMARK: 
    COPPER SIDE (BLUE) 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							 - 28 - 
     
     
      
     
     
     
     
     
     
     
     
     
     
      
    						
    							 - 29 - 
    PART LIST: 
     
    RCI-6300F HP / RCI-6300F TB COUNTER P.C.B 
     
    ITEM  REFERENCE NUMBER  RANGER PART 
    NUMBER DESCRIPTION 
    1   EPT900040Z COUNTER P.C.B 
    2 R40  RCY010004Z  0 OHM 0.1W 
    3 R19-R39  RCY011014Z  100 OHM 0.1W 
    4 R6  RCY013314Z  330 OHM 0.1W 
    5 R9  RCY014714Z  470 OHM 0.1W 
    6  R4,R5  RCY012224Z  2.2K OHM 0.1W 
    7  R7  RCY014724Z  4.7K OHM 0.1W 
    8 R3,R10,R12  RCY011034Z  10K OHM 0.1W 
    9 R13-R18  RCY012234Z  22K OHM 0.1W 
    10 R11  RCY013334Z  33K OHM 0.1W 
    11 R41,R42  RCY014734Z  47K OHM 0.1W 
    12 C15  CK1150AB4A  15PF 50WV 
    13 C14  CK1330AB4A  33PF 50WV 
    14 C2,C6,C8,C10,C11,C12, 
    C17,C19,C21,C29,C31, 
    C32,C33,C35,C36,C28 CK2104AB7R 0.1uF 25WV 
    15 C5,C7,C16,C20,C22, 
    C25,C38,C40 CK1103AB6U 0.01uF 50WV 
    16 C13  CK1102AB7L  0.001uF 50WV 
    17 C9,C18,C27,C30,C34  CK5105AA7R  1uF 16WV 
    18  U3  YNRG0GX3SP  IC LC7232N 18PIN 
    19  U2  YNTA04073B  IC TC4093BFN 14PIN 
    20 U4,U5,U6  YNR006250F  IC BA6250F 16PIN 
    21  U1  YNT011650U  IC TK11650U 3PIN 
    22 Q3  TY25C2714Z  TR 2SC2714 
    23 Q1,Q2  TY2SC2712G  TR 2SC2712GR 
    24 D2,D3  EDSS00355Y  DIODE 1SS355 
    25  L1  YCCHK16259  CHOKE COIL 1000UH 
    26 VC1  CV038200AY TRIMMER/C 20PF 
    27 C1,C3  CEM161077A  100UF 16WV 
    28 X1  EYCAP04500 CRYSTAL 4.500MHz 
    29 C37  CE0161087Z  1000UF 16WV 
    30  COUNTER PCB x2  EX07N48927  PCB CONN/S 12PIN 
    31  CN1  EX07N48223  PCB CONN/S 2PIN 
    32  CN2  EX07N48224  PCB CONN/S 7PIN 
     
    REMARK: 
    TOP: COMPONENT SIDE (BLUE) 
    BOTTOM: COPPER SIDE (BLUE) 
     
     
     
     
      
    						
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