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Ranger_tr936966 Cb Tranciever_service Manual

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    TR-936 
    TR-966  
     CHAPTER 4 
    ALIGNMENT 
     
     
     
    4.0 REQUIRED TEST EQUIPMENT 
     
    c DC Power Supply (13.8VDC, 10A) 
    d RF Wattmeter (25~60 MHz, 25W)  
    e Multimeter (Digital) 
    f Automatic Modulation Meter 
    g Audio Signal Generator 
    h Frequency Counter (100 MHz) 
    i RF Signal Generator (100 MHz)   
    j Automatic Distortion Meter 
    k Oscilloscope (50 MHz) 
    l Sinad Meter 
     
    4.1 ALIGNMENT PROCEDURES 
    This transceiver has been aligned at the factory and does not require any adjustments at installation. 
    The required test equipment listed is used for the test setup or alignment shown in Figure 4-1 
    Transmitter Test Setup and Figure 4-2 Receiver Test Setup. This test setup is used in part or total 
    during the following adjustments and refer to Page 16 for adjustment location. 
     
    4.1.1 PLL ALIGNMENT 
     
    ITEM U.U.T. SETTING  ADJUST 
    POINT MEASUREMENT 
    VCO  Disconnect ‘Short PCB’ from TP7, TP8 & TP9. 
    Set radio to CH 1 AM RX mode. 
    Connect Voltmeter to TP2.  
     
    L14  
     
    2.5 VDC ± 0.1 
        
      Set CLARIFIER Control to 12 o’clock. (TR-966)
    Connect Oscilloscope to TP3.  
    L15  
    Adjust for max.     
      Connect Frequency Counter to IC3 (Pin 8).  VC1 
    10.2400MHz ± 20Hz     
    AM Frequency  Set radio to CH 1 AM RX mode. 
    Connect Frequency Counter to TP3.  
    L20  
    16.2700MHz ± 20Hz 
        
    USB Frequency 
    (TR-966) Set radio to CH 1 USB RX mode. 
    Connect Frequency Counter to TP3.  
    L21  
    16.2725MHz ± 20Hz 
        
    LSB Frequency 
    (TR-966) Set radio to CH 1 LSB RX mode. 
    Connect Frequency Counter to TP3.  
    L22  
    16.2675MHz ± 20Hz 
        
    TX Offset 
    Frequency Set radio to CH 1 AM TX mode. 
    Connect Frequency Counter to TP3.  
    VR7  
    16.2675MHz ± 20Hz 
        
    AM OSC  Set radio to CH 1 AM TX mode. 
    Connect Frequency Counter to TP5.  
    L23  
    10.6950MHz ± 10Hz 
        
    USB OSC 
    (TR-966) Set radio to CH 1 USB TX mode. 
    Connect Frequency Counter to TP6.  
    L24  
    10.6925MHz ± 10Hz 
        
    LSB OSC 
    (TR-966) Set radio to CH 1 LSB TX mode. 
    Connect Frequency Counter to TP6.  
    L25  
    10.6975MHz ± 10Hz 
        
     
      
    						
    							 - 14 - 4.1.2 TRANSMITTER ALIGNMENT 
     
    ITEM U.U.T. SETTING  ADJUST 
    POINT MEASUREMENT 
    BIAS Current 
    (TR-966) Set radio to CH 19 USB TX mode. 
    Modulation Off. 
    Connect current meter to TP7(+) and TP9 (-). 
    Connect current meter to TP7 (+) and TP8 (-). 
      
     
    VR12 
    VR10  
     
    100 mA 
    50 mA 
    SSB APC 
    (TR-966) Set radio to CH 19 USB RX mode. 
    Connect Multimeter to TP7. 
     VR17 12.5 VDC 
     
    SSB TX Power 
    (TR-966) Connect “short PCB” to TP7, TP8 and TP9. 
    Connect RF Power Meter to antenna jack. 
    Set radio to CH 19 USB TX mode. 
    AF signal 30mV, 1 KHz to microphone. 
    Set MIC GAIN Fully Clockwise. 
     L40,L42, 
    L43,L44 Maximum Output 
    Spurious Emission 
    Minimum. 
    Balance Power 
    Between CH1 and 
    CH40. 
    TX Power 
    (TR-936) Connect RF power Meter to antenna jack.  
    Set radio to CH19 AM TX mode. 
    Modulation off. 
     L40,L42, 
    L43,L44 Maximum Output 
    Spurious Emission 
    Minimum. 
    Balance Power 
    Between CH1 and 
    CH40. 
     
    SSB ALC 
    (TR-966) 
     Set radio to CH 19 USB TX mode. 
    AF signal 30mV, 1 KHz to microphone. 
      
    VR13 
      
    11.5 W 
    SSB Carrier 
    Balance 
    (TR-966) Set radio to CH 19 USB TX mode. 
    Set MIC GAIN Fully Counter Clockwise. 
    Connect Oscilloscope to antenna connector. 
      
    VR6  
    Spurious Emission to 
    Minimum. 
    AM TX  
    Power Set radio to CH 19 AM TX mode. 
    Modulation Off. 
      
    VR14 
      
    3.8 W 
    RF Power 
    Meter Set radio to CH 19 AM TX mode. 
    Modulation Off. 
    Set S-RF/CAL/SWR Switch to S-RF position.  
    VR9 Adjust RF Power 
    meter needle until it 
    is in-between the 
    green and red bar on 
    TX PWR scale. 
     
    AM Modulation  Set radio to CH 19 AM TX mode. 
    AF signal 30mV, 1 KHz to microphone. 
    Set MIC Gain fully Clockwise. 
      
    VR16  
    90% 
     
     
     
     
     
     
    4.1.3 RECEIVER ALIGNMENT  
    						
    							 - 15 -  
    ITEM U.U.T. SETTING  ADJUST 
    POINT MEASUREMENT 
    AM Sensitivity  Set radio to CH 19 AM RX mode. 
    Set RF GAIN Fully Clockwise. 
    Set SQ Fully Counter Clockwise. 
    Set VOL Control at 2 o’clock. 
    Set NB/ANL/OFF switch to OFF position. 
    Set TONE Fully Clockwise. 
    Set CLARIFIER Control to 12 o’clock. 
    (TR-966)
    Connect RF SG to antenna jack  
    Frequency 27.185 MHz, 1uV. Mod 30%. 
      
    L2,L3,L5,L6, 
    L7,L8,L9,L1
    0
     
    Audio Output > 2V 
    S/N > 10 dB. 
     
      Set radio to CH 40 AM RX mode. 
    RF SG setting 27.405 MHz. 
    Set radio to CH 1 AM RX mode. 
    RF SG setting 26.965 MHz. 
      
    L5,L6 
     
      
    For Balance Between 
    CH 1 and CH 40. 
    USB Sensitivity 
    (TR-966) Set radio to CH19 USB RX mode. 
    Set VOL Control Fully Clockwise. 
    RF SG setting 27.186 MHz, 0.5uV. Mod off. 
      
    L11,L12  
    Audio Output > 2V 
    S/N > 10dB. 
    LSB Sensitivity 
    (TR-966) Set radio to CH19 LSB RX mode. 
    Set VOL Control Fully Clockwise. 
    RF SG setting 27.184 MHz, 0.5uV. Mod off. 
      
    L11,L12  
    Audio Output > 2V 
    S/N >10dB. 
    NB Adjust  Set radio to CH 19 AM RX mode 
    RF SG setting 27.185 MHz, 1000uV. Mod off. 
    Set NB/ANL/OFF switch to NB/ANL position. 
    Connect Multimeter to TP1 (D2 cathode). 
      
    L1  
    DC Voltage to max. 
    ( > 2.0V ) 
    AM Squelch  Set radio to CH 19 AM RX mode. 
    Set SQ Control Fully Clockwise. 
    RF SG setting 27.185 MHz, 1mV. Mod 30%. 
      
    VR4  Adjust very slowly 
    until squelch just 
    open. 
    SSB Squelch 
    (TR-966) Set radio to CH 19 USB RX mode. 
    Set SQ Control Fully Clockwise. 
    RF SG setting 27.186 MHz, 1 mV. Mod off. 
      
    VR3  Adjust very slowly 
    until squelch just 
    open. 
    AM S-Meter  Set radio to CH 19 AM RX mode.  
    RF SG setting 27.185 MHz, 100uV. Mod 30%. 
      
    VR1 For a reading of “9” 
    on the “S” scale. 
    SSB S-Meter 
    (TR-966) 
     
     Set radio to CH 19 USB RX mode.  
    RF SG setting 27.186 MHz, 100uV. Mod off. 
      
    VR2  
    For a reading of “9” 
    on the “S” scale 
     
      
    						
    							 - 16 -
     
     
    Main PCB Adjustment Location 
     
     
     
     
     
     
     
     
     
      
    						
    							 - 17 - Figure 4-1 Transmitter test setup 
     
      
    Figure 4-2 Receiver test setup 
     
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							 - 18 -
    TR-936 
    TR-966  
     CHAPTER 5 
    MAINTENANCE 
     
     
     
    5.0 PRECAUTIONS 
    The inherent quality of the solid-state components used in this transceiver will provide many years of 
    continuous use. Taking the following precautions will prevent damage to the transceiver. 
     
    (i) Never key the transmitter unless an antenna or suitable dummy load is connected to the antenna 
    receptacle.  
     
    (ii) Ensure that the input voltage does not exceed 16 VDC or fall below 11 VDC. 
     
    (iii) During alignment, do not transmit for more than 10 seconds at a time. Transmitting over long 
    periods can cause heat built-up and cause transmitter damage. 
     
    5.1 PERIODIC INSPECTION 
    This unit is aligned at the factory to deliver maximum performance. However, continued performance 
    cannot be expected without periodic inspection and maintenance. Important points to be checked 
    regularly are as follows; 
     
    Check Item  Action 
    Whip antenna 
    (option) If cracked or broken, replace it. 
    Coaxial cable  If sheath is cracked, seal with 
    vinyl tape. If immersed with 
    water, install new coaxial cable.  
    Coaxial & power 
    plug connections If loosened, reconnect. If 
    corroded, clean contacts. 
    Battery connection  If corroded, clean power 
    terminals. 
    Ground terminal  If corroded, clean terminal. 
     
    5.2 FUSE REPLACEMENT  
    To protect the equipment from serious damage, a fuse is provided on the power supply lines. The fuses 
    protect against over voltage / reverse polarity or internal fault of the equipment. If the fuse has blown, 
    first find out the cause of the trouble before replacing it. A fuse rated for more than the transceiver 
    requirement should not be used, since it may permanently damage the equipment. Damage due to over 
    fusing is not covered by the warranty. 
      
     
     
     
     
     
     
     
      CHAPTER 6  
    						
    							 - 19 -
    TR-936 
    TR-966  DIAGRAMS & 
    PARTS LIST 
     
     
     
    6.0 GENERAL 
    Information on most electrical and mechanical parts is included in the parts list. The reference 
    designators are in alphanumeric order. 
     
    6.1 ORDERING REPLACEMENT PARTS 
    Parts orders should be referred to the parts department at: 
     
    • Ranger Communications, Inc. 
       401 W. 35
    TH ST, # B 
       NATIONAL CITY, CA 91950-7909 
     
    Tel: (619) 426-6440 
    Fax: (619) 426-3788
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
        
      
    						
    							 - 20 -
               
    PART LIST: 
     
    TR-936 / TR-966 ROTARY SW P.C.B 
     
    ITEM REFERENCE 
    NUMBER RANGER PART  
    NUMBER DESCRIPTION REMARK 
    1    EPT690021A  ROTARY SW PCB   
    2 R201,R206-R213  RCY011021Z 
     1K Ω 0.1W TR-936 
    3 R201  RCY014714Z 
    470 Ω 0.1W TR-966 
    4 R202-R205,R214  RCY012224Z 
    2.2K Ω 0.1W TR-936 
    5 R214  RCY013324Z 
    3.3K Ω 0.1W TR-966 
    6 R215  RCY015624Z 
    5.6K Ω 0.1W  
    7 R202-R205,R206-R213  RCY011024Z 
    1K Ω 0.1W TR-966 
    8 D223  RCY010004Z 
    0 Ω 0.1W  
    9 D201-D205,D217-
    D219,D222,D225 EDSS00355Y DIODE 1SS355 TR-936 
    10 D201-D205,D217-
    D219,D224,D225 EDSS00355Y DIODE 1SS355 TR-966 
    11 D206-D213,D221  EDSS00181Y  DIODE 1SS181   
    12 D214,D215,D220  EDSS00184Y  DIODE 1SS184   
    13 Q204  TY2SC2712G TR 2SC2712GR   
    14  Q201-Q203  TYZRN1403Z   TR RN1403   
    15  J303,J304,J305  EX07N48223  PCB CONN/S 2PIN   
    16  J302  EX07N48490  PCB CONN/S 4PIN   
    17  J301  EX07N48209  PCB CONN/S 10PIN   
    18 S301  EWRT32000S ROTARY SW   
      
    REMARK: 
    COPPER SIDE (BLUE) 
      
    						
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