Ranger_tr936966 Cb Tranciever_service Manual
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- 13 - TR-936 TR-966 CHAPTER 4 ALIGNMENT 4.0 REQUIRED TEST EQUIPMENT c DC Power Supply (13.8VDC, 10A) d RF Wattmeter (25~60 MHz, 25W) e Multimeter (Digital) f Automatic Modulation Meter g Audio Signal Generator h Frequency Counter (100 MHz) i RF Signal Generator (100 MHz) j Automatic Distortion Meter k Oscilloscope (50 MHz) l Sinad Meter 4.1 ALIGNMENT PROCEDURES This transceiver has been aligned at the factory and does not require any adjustments at installation. The required test equipment listed is used for the test setup or alignment shown in Figure 4-1 Transmitter Test Setup and Figure 4-2 Receiver Test Setup. This test setup is used in part or total during the following adjustments and refer to Page 16 for adjustment location. 4.1.1 PLL ALIGNMENT ITEM U.U.T. SETTING ADJUST POINT MEASUREMENT VCO Disconnect ‘Short PCB’ from TP7, TP8 & TP9. Set radio to CH 1 AM RX mode. Connect Voltmeter to TP2. L14 2.5 VDC ± 0.1 Set CLARIFIER Control to 12 o’clock. (TR-966) Connect Oscilloscope to TP3. L15 Adjust for max. Connect Frequency Counter to IC3 (Pin 8). VC1 10.2400MHz ± 20Hz AM Frequency Set radio to CH 1 AM RX mode. Connect Frequency Counter to TP3. L20 16.2700MHz ± 20Hz USB Frequency (TR-966) Set radio to CH 1 USB RX mode. Connect Frequency Counter to TP3. L21 16.2725MHz ± 20Hz LSB Frequency (TR-966) Set radio to CH 1 LSB RX mode. Connect Frequency Counter to TP3. L22 16.2675MHz ± 20Hz TX Offset Frequency Set radio to CH 1 AM TX mode. Connect Frequency Counter to TP3. VR7 16.2675MHz ± 20Hz AM OSC Set radio to CH 1 AM TX mode. Connect Frequency Counter to TP5. L23 10.6950MHz ± 10Hz USB OSC (TR-966) Set radio to CH 1 USB TX mode. Connect Frequency Counter to TP6. L24 10.6925MHz ± 10Hz LSB OSC (TR-966) Set radio to CH 1 LSB TX mode. Connect Frequency Counter to TP6. L25 10.6975MHz ± 10Hz
- 14 - 4.1.2 TRANSMITTER ALIGNMENT ITEM U.U.T. SETTING ADJUST POINT MEASUREMENT BIAS Current (TR-966) Set radio to CH 19 USB TX mode. Modulation Off. Connect current meter to TP7(+) and TP9 (-). Connect current meter to TP7 (+) and TP8 (-). VR12 VR10 100 mA 50 mA SSB APC (TR-966) Set radio to CH 19 USB RX mode. Connect Multimeter to TP7. VR17 12.5 VDC SSB TX Power (TR-966) Connect “short PCB” to TP7, TP8 and TP9. Connect RF Power Meter to antenna jack. Set radio to CH 19 USB TX mode. AF signal 30mV, 1 KHz to microphone. Set MIC GAIN Fully Clockwise. L40,L42, L43,L44 Maximum Output Spurious Emission Minimum. Balance Power Between CH1 and CH40. TX Power (TR-936) Connect RF power Meter to antenna jack. Set radio to CH19 AM TX mode. Modulation off. L40,L42, L43,L44 Maximum Output Spurious Emission Minimum. Balance Power Between CH1 and CH40. SSB ALC (TR-966) Set radio to CH 19 USB TX mode. AF signal 30mV, 1 KHz to microphone. VR13 11.5 W SSB Carrier Balance (TR-966) Set radio to CH 19 USB TX mode. Set MIC GAIN Fully Counter Clockwise. Connect Oscilloscope to antenna connector. VR6 Spurious Emission to Minimum. AM TX Power Set radio to CH 19 AM TX mode. Modulation Off. VR14 3.8 W RF Power Meter Set radio to CH 19 AM TX mode. Modulation Off. Set S-RF/CAL/SWR Switch to S-RF position. VR9 Adjust RF Power meter needle until it is in-between the green and red bar on TX PWR scale. AM Modulation Set radio to CH 19 AM TX mode. AF signal 30mV, 1 KHz to microphone. Set MIC Gain fully Clockwise. VR16 90% 4.1.3 RECEIVER ALIGNMENT
- 15 - ITEM U.U.T. SETTING ADJUST POINT MEASUREMENT AM Sensitivity Set radio to CH 19 AM RX mode. Set RF GAIN Fully Clockwise. Set SQ Fully Counter Clockwise. Set VOL Control at 2 o’clock. Set NB/ANL/OFF switch to OFF position. Set TONE Fully Clockwise. Set CLARIFIER Control to 12 o’clock. (TR-966) Connect RF SG to antenna jack Frequency 27.185 MHz, 1uV. Mod 30%. L2,L3,L5,L6, L7,L8,L9,L1 0 Audio Output > 2V S/N > 10 dB. Set radio to CH 40 AM RX mode. RF SG setting 27.405 MHz. Set radio to CH 1 AM RX mode. RF SG setting 26.965 MHz. L5,L6 For Balance Between CH 1 and CH 40. USB Sensitivity (TR-966) Set radio to CH19 USB RX mode. Set VOL Control Fully Clockwise. RF SG setting 27.186 MHz, 0.5uV. Mod off. L11,L12 Audio Output > 2V S/N > 10dB. LSB Sensitivity (TR-966) Set radio to CH19 LSB RX mode. Set VOL Control Fully Clockwise. RF SG setting 27.184 MHz, 0.5uV. Mod off. L11,L12 Audio Output > 2V S/N >10dB. NB Adjust Set radio to CH 19 AM RX mode RF SG setting 27.185 MHz, 1000uV. Mod off. Set NB/ANL/OFF switch to NB/ANL position. Connect Multimeter to TP1 (D2 cathode). L1 DC Voltage to max. ( > 2.0V ) AM Squelch Set radio to CH 19 AM RX mode. Set SQ Control Fully Clockwise. RF SG setting 27.185 MHz, 1mV. Mod 30%. VR4 Adjust very slowly until squelch just open. SSB Squelch (TR-966) Set radio to CH 19 USB RX mode. Set SQ Control Fully Clockwise. RF SG setting 27.186 MHz, 1 mV. Mod off. VR3 Adjust very slowly until squelch just open. AM S-Meter Set radio to CH 19 AM RX mode. RF SG setting 27.185 MHz, 100uV. Mod 30%. VR1 For a reading of “9” on the “S” scale. SSB S-Meter (TR-966) Set radio to CH 19 USB RX mode. RF SG setting 27.186 MHz, 100uV. Mod off. VR2 For a reading of “9” on the “S” scale
- 17 - Figure 4-1 Transmitter test setup Figure 4-2 Receiver test setup
- 18 - TR-936 TR-966 CHAPTER 5 MAINTENANCE 5.0 PRECAUTIONS The inherent quality of the solid-state components used in this transceiver will provide many years of continuous use. Taking the following precautions will prevent damage to the transceiver. (i) Never key the transmitter unless an antenna or suitable dummy load is connected to the antenna receptacle. (ii) Ensure that the input voltage does not exceed 16 VDC or fall below 11 VDC. (iii) During alignment, do not transmit for more than 10 seconds at a time. Transmitting over long periods can cause heat built-up and cause transmitter damage. 5.1 PERIODIC INSPECTION This unit is aligned at the factory to deliver maximum performance. However, continued performance cannot be expected without periodic inspection and maintenance. Important points to be checked regularly are as follows; Check Item Action Whip antenna (option) If cracked or broken, replace it. Coaxial cable If sheath is cracked, seal with vinyl tape. If immersed with water, install new coaxial cable. Coaxial & power plug connections If loosened, reconnect. If corroded, clean contacts. Battery connection If corroded, clean power terminals. Ground terminal If corroded, clean terminal. 5.2 FUSE REPLACEMENT To protect the equipment from serious damage, a fuse is provided on the power supply lines. The fuses protect against over voltage / reverse polarity or internal fault of the equipment. If the fuse has blown, first find out the cause of the trouble before replacing it. A fuse rated for more than the transceiver requirement should not be used, since it may permanently damage the equipment. Damage due to over fusing is not covered by the warranty. CHAPTER 6
- 19 - TR-936 TR-966 DIAGRAMS & PARTS LIST 6.0 GENERAL Information on most electrical and mechanical parts is included in the parts list. The reference designators are in alphanumeric order. 6.1 ORDERING REPLACEMENT PARTS Parts orders should be referred to the parts department at: • Ranger Communications, Inc. 401 W. 35 TH ST, # B NATIONAL CITY, CA 91950-7909 Tel: (619) 426-6440 Fax: (619) 426-3788
- 20 - PART LIST: TR-936 / TR-966 ROTARY SW P.C.B ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRIPTION REMARK 1 EPT690021A ROTARY SW PCB 2 R201,R206-R213 RCY011021Z 1K Ω 0.1W TR-936 3 R201 RCY014714Z 470 Ω 0.1W TR-966 4 R202-R205,R214 RCY012224Z 2.2K Ω 0.1W TR-936 5 R214 RCY013324Z 3.3K Ω 0.1W TR-966 6 R215 RCY015624Z 5.6K Ω 0.1W 7 R202-R205,R206-R213 RCY011024Z 1K Ω 0.1W TR-966 8 D223 RCY010004Z 0 Ω 0.1W 9 D201-D205,D217- D219,D222,D225 EDSS00355Y DIODE 1SS355 TR-936 10 D201-D205,D217- D219,D224,D225 EDSS00355Y DIODE 1SS355 TR-966 11 D206-D213,D221 EDSS00181Y DIODE 1SS181 12 D214,D215,D220 EDSS00184Y DIODE 1SS184 13 Q204 TY2SC2712G TR 2SC2712GR 14 Q201-Q203 TYZRN1403Z TR RN1403 15 J303,J304,J305 EX07N48223 PCB CONN/S 2PIN 16 J302 EX07N48490 PCB CONN/S 4PIN 17 J301 EX07N48209 PCB CONN/S 10PIN 18 S301 EWRT32000S ROTARY SW REMARK: COPPER SIDE (BLUE)