Projector Christie Roadie 25k User Manual
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OPERATION Roadie 25K User’s Manual 3-55 • Power: The power supplied to the lamp will remain at your specified wattage level. Once you select this option, enter the number of watts representing the power level you wish to maintain. See “ Power” below. POWER - This slidebar and number indicates how many watts are applied to the lamp. You can apply anywhere from 75% of the maximum power intended for the installed lamp up to an “over-drive” that exceeds the maximum rating by approximately 10%. Set for the number of watts as desired, keeping in mind that lower power levels produce dimmer images. When in either “ Power” or Max Brightness modes, the power level remains constant. Specifying a maximum power level here is the same as operating in Max Brightness mode, and will shorten lamp life. NOTES: Power level can be set only if the lamp is in “power” mode. INTENSITY – This value and slidebar represents the current brightness of your lamp, decreasing over time when you are operating in Max Brightness mode or at a specific Power level. However, when you are operating in “ Intensity” mode, this value remains at the original “ Intensity” setting chosen, and cannot be adjusted. NOTE: The number shown for “intensity” is not the actual lumen output, but rather a correlated value only—9415 may represent 20,000 lumens, for example. To use “ Intensity” mode, judge by eye and set the level as desired for your application, remembering that higher settings can significantly shorten lamp life. Over time, the projector will automatically increase the power supplied to the lamp as needed to maintain the chosen intensity as closely as possible. This mode is known as “Brightness Tracking” or “LiteLoc”. Since power increases over time in this mode, prevent prolonged over-driving by checking the lamp power readings periodically. HOW LONG CAN I MAINTAIN BRIGHTNESS? Software can maintain your “Intensity” setting until the required power exceeds the maximum rating for the lamp (2.0, 3.0, 4.5, or 6.0 kW) by approximately 10%. The lower the setting, the longer it will take to reach this threshold, and the longer you can maintain the desired brightness. Keep in mind that once the lamp power reaches its maximum wattage (see “ Power”, above), this tracking is no longer possible. At this point, the lamp will gradually begin to dim as usual, even though your original “ Intensity” value will still appear in the menu. To resume accurate tracking, reduce the intensity setting so that the resulting “ Power” value is less than its maximum—the lower the intensity, the longer it can be maintained. For example, a 6000 watt lamp (6.0 kW) can be safely driven at no more than 6600 watts. To produce desired brightness at the screen, a new lamp would likely need less than this maximum rating—perhaps 5120 watts (example only). Over time, however, the lamp will require more and more current in order to generate the desired light, until eventually the lamp wattage reaches its 6600 “overdrive” maximum, and the lamp power automatically levels off. At this point, the tracking function terminates (i.e., the power level stabilizes) and the lamp will begin to dim normally. Either reduce your “ Intensity” setting or replace the lamp.
OPERATION 3-56 Roadie 25K User’s Manual Do not lower the “Intensity” so much that the corresponding “Power” value reaches its minimum—the intensity setting will be inaccurate and cannot be maintained. For best results in achieving uniform intensity amongst tiled images, choose an “ Intensity” setting that enables all lamps to operate at less than the maximum number of watts available in your projector but high enough to keep the corresponding lamp power above its minimum. See “ Power”, above. NOTES: 1) Lamps become more stable over time, thus a specific intensity is more easily maintained as the lamp ages. 2) Intensity can be set only if the lamp is in Intensity mode 3) Intensity cannot exceed the output of Max Brightness mode. LAMP HISTORY - This read-only option lists the most lamps most recently installed and recorded in the projector. Lamp History automatically updates whenever you record a new lamp serial number—the new lamp is added to the bottom of the list. Use CHANGE LAMP to record the serial number for a newly installed lamp: In the Lamp S/N window, use the number text entry keys to record the new lamp serial number, and press again to accept the change. See Using Slidebars and Other Controls if you need help entering the number. Once entered, the new lamp serial number will be added to the Lamp History menu and the Lamp Hours timer will reset to “0”. Lamp Mode and Lamp Limit remain as they were for the previous lamp, and can be changed at any time. Figure 3.33. Recording the New Lamp Serial Number NOTE: Enter a serial number only if you have just installed a new lamp. This will help ensure that lamp timer is not reset on an old lamp and that the number of hours logged on the lamp will be accurate. IMPORTANT Always DO record the serial number of a NEW lamp. CABLE LENGTH (m) - Use this slidebar to define what lengths of high voltage DC cables are currently connected between the lamp ballast and the “Anode” and “Cathode” ports on the rear of the projection head (refer back to Figure 3.31). This regulates the voltage drop that occurs over distance, and ensures that adequate voltage reaches the lamp. Particularly in projectors rented for temporary installations, this setting may have to be changed from its last use. Adjustment range is 2-30m (6½-100 ft.).
OPERATION Roadie 25K User’s Manual 3-57 IMPORTANT Always match this setting to your current cable lengths. Use LampLOC to align a newly-installed lamp after its first power-up. For best results, select the DO AUTO control in the LampLOC menu and wait a few moments for the X-Y-Z values to stabilize. The motors and sensors will work together to precisely position the lamp for optimized performance and brightness at the screen, utilizing filtering to eliminate signs of lamp flicker. Progress status is displayed near the bottom of the menu. When complete, the lamp alignment is optimized for the current installation. NOTES: 1) A 10-minute warm-up is recommended before adjusting LampLOC. 2) Intensity mode(brightness tracking/LiteLOC) is disabled during a LampLOC adjustment. Table 3.4. Lamp Current Ranges Ballast Type Lamp (kW) Lamp Current Range (amps) 2.0 66-80 Single-phase or 3-Phase 3.0 82-110 4.5 112-135 3-Phase 6.0 126-155 NOTE: Using “Max Brightness” or a maximum Lamp Power setting will exceed the maximum values shown here by approximately 10%. Avoid prolonged use. Using the LampLOC Slidebars The individual LampLOC slidebars, each of which moves the lamp along one axis only, are provided as a reassuring back-up should the DO AUTO button fail or if you feel a manual, operator-assisted lamp optimization will produce more output. Either measure your results with a light meter at the lens and screen, or simply watch the intensity values near the top of the menu. Note that with these slidebars you may attain a slightly higher peak than with the DO AUTO button, but this peak may not be centered on the lamp curve thus lamp performance may not be optimized (whereas the DO AUTO button also utilizes filtering to eliminate the effects of any lamp flicker). In general, use the individual slidebars if you feel it is unavoidable. HOW TO ADJUST (IF USING A LIGHT METER): First obtain peak readings on a light meter centered in front of the lens, then at the center of the screen. For each button, adjust in one direction, then back up when the reading begins decreasing. NOTES: 1) Display a 100% white internal test pattern. 2) Use a tripod to center the light meter with the lens. Distance from the lens does not matter. You may need an attenuator, or wish to construct an internal foil aperture first. 3) This is an optional procedure—watch the intensity feedback shown near the top of the menu if preferred. Adjusting Lamp Position (LampLOC) Figure 3.34. Setting LampLOC
OPERATION 3-58 Roadie 25K User’s Manual 1. Adjust forward/aft (z) until the brightness reading in front of the lens is maximized. 2. Adjust left/right ( x) and up/down (y) until the brightness reading in front of the lens is maximized 3. Re-adjust forward/aft ( z) as necessary. 4. Repeat Steps 1-3 as necessary. 5. Repeat Steps 1-4, but reading at the screen instead of at the lens. 6. Reset Lamp Power or Intensity if desired. Close the internal electro-mechanical shutter ( Shutter) to blank the image and put the projector in a cooler stand-by mode with minimum power going to the lamp. Lamp power will be reduced to 60% of the maximum rating for 4.5 and 6.0 kW lamps, or 75% of the maximum rating for 2.0 and 3.0 kW lamps. Upon opening the shutter and restoring the image, the lamp power will return to its previous setting. When a new lamp is installed and its serial number recorded by selecting “Change Lamp” in the Lamp menu, the lamp timer resets to “0” and begins logging time for the new lamp. This tally appears in both the Lamp menu (see right) and the Status menu. To review the number of hours logged for previous lamps, consult the Lamp History menu. If the Lamp Message checkbox has been enabled in the Lamp menu (recommended), an expiry message will appear upon power-up when the lamp has reached its defined Lamp Limit. The lamp should be replaced. The Lamp Limit setting should never exceed the warrantied lamp lifetime by more than 20%, as an old lamp becomes increasingly fragile and more prone to sudden failure or even explosion, which can be damaging as well as dangerous. These maximum limits depend on the lamp size—see Table 3.5. Table 3.5. When to Replace the Lamp Lamp (kW) Replace BEFORE: 2.0 2880 hours 3.0 1728 hours 4.5 1080 hours 6.0 600 hours NOTE: Hours shown here are 20% beyond the pro-rated credit warrantied lifetimes (see Section 6, Specifications). Do not exceed. See also 4.4, Replacing the Lamp & Filter. The read-only Status menu lists a variety of details about the standard and optional components currently detected in the projector. Refer to the Status menu for versions of hardware and software installed, the type (size) of lamp defined in projector memory, its current, voltage and hours logged in total and for a specific period (such Stand-b y Mode How Old is My Lamp? When to Replace the Lamp 3.11 Status Menu
OPERATION Roadie 25K User’s Manual 3-59 as a rental period), and for your projector model name and serial number. In addition, the Status menu identifies the current channel, its location, its frequencies and other details. Scroll the full Status menu using . Use for page up/down. When an installation requires multiple projectors, you can use the RS232 and/or RS422 serial ports to daisy-chain the units together and control the group with a single keypad or a computer/controller connected to the first projector. In such a network, you can choose to broadcast commands to the entire group, or use the Proj key as desired to limit responses to an individual projector. Or you may prefer that each projector in an installation stands alone and responds only to a unique transmission protocol from its own keypad (NOTE: alternative IR keypad protocols are not supported in v1.1 software.) Alternatively, you may want to add projectors to an Ethernet network. NOTE: Refer back to 3.8, Adjusting System Parameters and Advanced Controls for complete information about communicating with multiple projectors. In a multiple-projector wall, you will likely want to precisely match color and intensity from image-to-image so that the full wall is as uniform as possible. This matching is typically done in conjunction with brightness uniformity and edge blending. Preliminary Calibration As a final part of the manufacturing process, all primary colors in the projector are precisely set to pre-established values to ensure that overall color performance is optimized and is as accurate as possible (refer back to Figure 3.23). Upon installation at a site, however, lighting and other environmental factors may slightly change how these colors appear on your screen. While the change is negligible in most cases, you may prefer to recover the originally intended color performance before trying to match colors from several projectors. Or you may be renting a projector in which the colors were changed for use at its previous site, but are not ideal for yours. The good first step in achieving such consistency is to use a color meter to measure the native primary colors—red, green, blue, and white—as they appear at the screen and record these as Color Primary Settings in the Service menu (password-protected) for each projector. On the basis of these new values, which are stored in memory, each projector will then automatically calculate any necessary corrections to reproduce the original factory colors under the current environmental conditions. This essentially calibrates a projector to its surroundings, compensating for factors such as screen type, lamp and/or ambient lighting that can alter the final color characteristics on-screen, and will improve color accuracy and consistency in a group of projectors. It ensures a good starting point for further customizing and matching. To return to the factory-set color primaries, such as when a projector is moved to different site, you must access the Service menu (password-protected). Select the Reset to Factory Defaults? option in the Color Primaries submenu. Then repeat the calibration process describe above, if desired, and continue with matching of colors. NOTE: Using the Service menu to set the projector’s primary colors as described above is not a requirement for color matching, and is rarely necessary. 3.12 Using Multiple Projectors Matching Colors In Multiple Screens
OPERATION 3-60 Roadie 25K User’s Manual Color Adjustment Procedure Once the Color Primary Settings are calibrated for the site (see above), use the Color Adjustments by X,Y menu to further refine each projector’s fundamental primary colors so that the hue and intensity of each color appears the same from one display to another. Once matched, you will have created a single new shared range of colors or “color gamut” that all projectors can produce. This palette—named User 1, 2, 3 or 4—can be applied or disabled for a source at any time throughout a bank of adjacent displays, simplifying both the setup and maintenance of a “seamless” wall. 1. Set up and optimize all projector settings. You can ignore color temperature, since you will be defining a new color palette, but do set up each projector in every other aspect. Closely align all screen edges. 2. Assign projector numbers to make communications easier. Use a wired keypad. 3. Use the same lamp mode for all projectors, and do the following:
OPERATION Roadie 25K User’s Manual 3-61 Figure 3.36. Copy X/Y Values into All Projectors (NOTE: MAGENTA, CYAN AND YELLOW ARE NO LONGER USED) 6. In each projector, judge by eye and adjust x/y coordinates slightly in the following manner:
OPERATION 3-62 Roadie 25K User’s Manual Using the Color Saturation Menu for Color Matching You may prefer to use the Color Saturation menu to match colors across multiple screens. In the three Color Adjustment submenus (Red, Green, Blue—see right), set all main values to “100” and the secondary values to “0”. Then judge by eye and adjust the slidebars as needed. Note that adjustments here define new x/y coordinates in the Color Adjustments by X,Y menu. For best results, the Color Adjustments by X,Y menu should be used first. WHAT IS BRIGHTNESS UNIFORMITY? When used to refine screens already matched for their primary colors (see Matching Colors in Multiple Screens, above) and overall light output, proper adjustment of Brightness Uniformity can create an exceptionally smooth screen in which: • no area of the screen appears more red, green or blue than another • no area of the screen appears brighter than another color and light output from one screen closely matches adjacent screens • color and light output from one screen closely matches adjacent screens Although the Brightness Uniformity control can be used for a stand-alone projector, it is particularly useful for setting up and maintaining tiled images that form a cohesive display wall in which the color “cast” and light output appear uniform throughout each image as well as throughout the entire wall. The procedure provided here assumes a multiple-screen application. Before You Begin Read through the entire procedure before attempting to adjust Brightness Uniformity controls, and keep in mind the following checklist of prerequisites and guidelines:
OPERATION Roadie 25K User’s Manual 3-63 lamps, either set up Brightness Uniformity after this period, or do an initial setup and re-check at 100 hours.
OPERATION 3-64 Roadie 25K User’s Manual • If you have created a “User 1” color gamut (recommended) for a well- matched wall, select “User 1” and continue to Step 1e. • If you prefer maximum brightness rather than a particular color temperature, select “Max Drives”. IMPORTANT Do not change User 1 Color Adjustment in color-matched applications! 1e) In the White Uniformity menu, set the “Overall” output level to 50.0 and all remaining slidebars to 0.0. This decreases the light output just enough throughout the screen so that any color level can then be increased later as necessary for matching light output from zone-to-zone. Do not exceed 50.0 for “Overall”—a higher level will likely interfere with achieving brightness uniformity and is not recommended. Ensure that overall light output remains well-matched from one screen center to the next. Where necessary, increase or decrease Lamp Power slightly to recover center matches. Step 2: Adjust Color (level of red/green/blue) in 8 Zones NOTES: 1) At this point, ignore menu colors and the brightness of individual zones. 2a) On each screen, compare the color temperatures in the 8 target zones (4 edges and 4 corners) to that of the color temperature of the center. Compare using a white field only, and take note of any areas that do not match the center. Also decide if any screen exhibits a more obvious color shift than other screens— begin with this screen in Step 2b. 2b) Return to the Brightness Uniformity menu. Beginning with the screen that exhibits the most obvious color shift(s), for each edge that exhibits a noticeably different color temperature from the center, select the corresponding Uniformity adjustment menu—Left, Right, Top or Bottom. For example, if any part of the left side is too blue, too red or too green, adjust the colors in the Left Uniformity menu (i.e., change their light output) until all portions of the left side closely match the center color temperature. Adjust an edge first (focusing on its center), then adjust its corners. See Figure 3.38.