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Projector Christie Roadie 25k User Manual

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    							 OPERATION 
     
    Roadie 25K User’s Manual 3-55 
    • Power: The power supplied to the lamp will remain at your specified wattage 
    level. Once you select this option, enter the number of watts representing the 
    power level you wish to maintain. See “
    Power” below. 
    POWER - This slidebar and number indicates how 
    many watts are applied to the lamp. You can apply 
    anywhere from 75% of the maximum power intended for the installed lamp up to an 
    “over-drive” that exceeds the maximum rating by approximately 10%. Set for the 
    number of watts as desired, keeping in mind that lower power levels produce dimmer 
    images. When in either “
    Power” or Max Brightness modes, the power level remains 
    constant. Specifying a maximum power level here is the same as operating in 
    Max 
    Brightness
     mode, and will shorten lamp life.  
    NOTES: Power level can be set only if the lamp is in “power” mode. 
    INTENSITY – This value and slidebar represents the 
    current brightness of your lamp, decreasing over time 
    when you are operating in 
    Max Brightness mode or at a specific Power level. 
    However, when you are operating in “
    Intensity” mode, this value remains at the 
    original “
    Intensity” setting chosen, and cannot be adjusted.  
    NOTE: The number shown for “intensity” is not the actual lumen output, but rather a 
    correlated value only—9415 may represent 20,000 lumens, for example. 
    To use “
    Intensity” mode, judge by eye and set the level as desired for your 
    application, remembering that higher settings can significantly shorten lamp life. 
    Over time, the projector will automatically increase the power supplied to the lamp as 
    needed to maintain the chosen intensity as closely as possible. This mode is known as 
    “Brightness Tracking” or “LiteLoc”. 
    Since power increases over time in this mode, prevent prolonged over-driving by 
    checking the lamp power readings periodically. 
    HOW LONG CAN I MAINTAIN BRIGHTNESS? Software can maintain your “Intensity” 
    setting until the required power exceeds the maximum rating for the lamp (2.0, 3.0, 
    4.5,  or 6.0 kW) by approximately 10%. The lower the setting, the longer it will take 
    to reach this threshold, and the longer you can maintain the desired brightness. Keep 
    in mind that once the lamp power reaches its maximum wattage (see “
    Power”, above), 
    this tracking is no longer possible. At this point, the lamp will gradually begin to dim 
    as usual, even though your original “
    Intensity” value will still appear in the menu. To 
    resume accurate tracking, reduce the intensity setting so that the resulting “
    Power” 
    value is less than its maximum—the lower the intensity, the longer it can be 
    maintained. 
    For example, a 6000 watt lamp (6.0 kW) can be safely driven at no more than 6600 
    watts. To produce desired brightness at the screen, a new lamp would likely need less 
    than this maximum rating—perhaps 5120 watts (example only). Over time, however, 
    the lamp will require more and more current in order to generate the desired light, 
    until eventually the lamp wattage reaches its 6600 “overdrive” maximum, and the 
    lamp power automatically levels off. At this point, the tracking function terminates 
    (i.e., the power level stabilizes) and the lamp will begin to dim normally. Either 
    reduce your “
    Intensity” setting or replace the lamp. 
     
      
    						
    							 OPERATION 
    3-56 
    Roadie 25K User’s Manual  
    Do not lower the “Intensity” so much that the corresponding “Power” value reaches 
    its minimum—the intensity setting will be inaccurate and cannot be maintained. For 
    best results in achieving uniform intensity amongst tiled images, choose an 
    “
    Intensity” setting that enables all lamps to operate at less than the maximum number 
    of watts available in your projector but high enough to keep the corresponding lamp 
    power above its minimum. See “
    Power”, above. 
    NOTES: 1) Lamps become more stable over time, thus a specific intensity is more 
    easily maintained as the lamp ages. 2) Intensity can be set only if the lamp is in 
    Intensity mode 3) Intensity cannot exceed the output of Max Brightness mode. 
    LAMP HISTORY - This read-only option lists the most lamps most 
    recently installed and recorded in the projector. Lamp History 
    automatically updates whenever you record a new lamp serial 
    number—the new lamp is added to the bottom of the list. 
    Use 
    CHANGE LAMP to record the serial number for a newly installed lamp: 
    In the Lamp S/N window, use the number text entry keys to record the new lamp 
    serial number, and press 
     again to accept the change. See Using Slidebars and 
    Other Controls if you need help entering the number. Once entered, the new lamp 
    serial number will be added to the Lamp History menu and the Lamp Hours timer 
    will reset to “0”. Lamp Mode and Lamp Limit remain as they were for the previous 
    lamp, and can be changed at any time. 
     
    Figure 3.33. Recording the New Lamp Serial Number 
    NOTE: Enter a serial number only if you have just installed a new lamp. This will 
    help ensure that lamp timer is not reset on an old lamp and that the number of hours 
    logged on the lamp will be accurate. 
     IMPORTANT  
    Always DO record the serial number of a NEW lamp. 
    CABLE LENGTH (m) - Use this slidebar to define what lengths of high voltage DC 
    cables are currently connected between the lamp ballast and the “Anode” and 
    “Cathode” ports on the rear of the projection head (refer back to Figure 3.31). This 
    regulates the voltage drop that occurs over distance, and ensures that adequate 
    voltage reaches the lamp. Particularly in projectors rented for temporary installations, 
    this setting may have to be changed from its last use. Adjustment range is 2-30m 
    (6½-100 ft.). 
     
      
    						
    							 OPERATION 
     
    Roadie 25K User’s Manual 3-57 
     IMPORTANT  
    Always match this setting to your current cable lengths. 
    Use LampLOC to align a newly-installed lamp after its first power-up. For best results, 
    select the 
    DO AUTO control in the LampLOC menu and wait a few moments for the 
    X-Y-Z values to stabilize. The motors and sensors will work together to precisely 
    position the lamp for optimized performance and brightness at the screen, utilizing 
    filtering to eliminate signs of lamp flicker. Progress status is displayed near the 
    bottom of the menu. When complete, the lamp alignment is optimized for the current 
    installation. 
    NOTES: 1) A 10-minute warm-up is recommended before adjusting LampLOC. 2) 
    Intensity mode(brightness tracking/LiteLOC) is disabled during a LampLOC 
    adjustment. 
    Table 3.4. Lamp Current Ranges 
    Ballast Type Lamp (kW) Lamp Current Range (amps) 
    2.0 66-80  Single-phase or 3-Phase 
    3.0 82-110  
    4.5 112-135  3-Phase 
    6.0 126-155  
    NOTE: Using “Max Brightness” or a maximum Lamp Power setting will exceed the 
    maximum values shown here by approximately 10%. Avoid prolonged use. 
    Using the LampLOC Slidebars 
    The individual 
    LampLOC
     slidebars, 
    each of which moves the 
    lamp along one axis only, 
    are provided as a 
    reassuring back-up should 
    the 
    DO AUTO button fail or 
    if you feel a manual, 
    operator-assisted lamp 
    optimization will produce 
    more output. Either 
    measure your results with 
    a light meter at the lens and screen, or simply watch the intensity values near the top 
    of the menu. Note that with these slidebars you may attain a slightly higher peak than 
    with the 
    DO AUTO button, but this peak may not be centered on the lamp curve thus 
    lamp performance may not be optimized (whereas the 
    DO AUTO button also utilizes 
    filtering to eliminate the effects of any lamp flicker). In general, use the individual 
    slidebars if you feel it is unavoidable. 
    HOW TO ADJUST (IF USING A LIGHT METER): First obtain peak readings on a light 
    meter centered in front of the lens, then at the center of the screen. For each button, 
    adjust in one direction, then back up when the reading begins decreasing. 
    NOTES: 1) Display a 100% white internal test pattern. 2) Use a tripod to center the 
    light meter with the lens. Distance from the lens does not matter. You may need an 
    attenuator, or wish to construct an internal foil aperture first. 3) This is an optional 
    procedure—watch the intensity feedback shown near the top of the menu if preferred.   
    Adjusting Lamp Position 
     (LampLOC) 
     
    Figure 3.34. Setting LampLOC
      
    						
    							 OPERATION 
    3-58 
    Roadie 25K User’s Manual  
    1. Adjust forward/aft (z) until the brightness reading in front of the lens is 
    maximized. 
    2.  Adjust left/right (
    x) and up/down (y) until the brightness reading in front of the 
    lens is maximized 
    3.  Re-adjust forward/aft (
    z) as necessary. 
    4.  Repeat Steps 1-3 as necessary. 
    5.  Repeat Steps 1-4, but reading at the screen instead of at the lens. 
    6.  Reset Lamp Power or Intensity if desired. 
    Close the internal electro-mechanical shutter (
    Shutter) to blank the image and put the 
    projector in a cooler stand-by mode with minimum power going to the lamp. Lamp 
    power will be reduced to 60% of the maximum rating for 4.5 and 6.0 kW lamps, or 
    75% of the maximum rating for 2.0 and 3.0 kW lamps. Upon opening the shutter and 
    restoring the image, the lamp power will return to its previous setting.
     
    When a new lamp is installed and its serial 
    number recorded by selecting “Change 
    Lamp” in the Lamp menu, the lamp timer 
    resets to “0” and begins logging time for 
    the new lamp. This tally appears in both 
    the Lamp menu (see right) and the Status 
    menu. 
    To review the number of hours logged for 
    previous lamps, consult the Lamp History 
    menu. 
    If the Lamp Message checkbox has been 
    enabled in the Lamp menu 
    (recommended), an expiry message will appear upon power-up when the lamp has 
    reached its defined Lamp Limit. The lamp should be replaced. 
    The Lamp Limit setting should never exceed the warrantied lamp lifetime by more 
    than 20%, as an old lamp becomes increasingly fragile and more prone to sudden 
    failure or even explosion, which can be damaging as well as dangerous. These 
    maximum limits depend on the lamp size—see Table 3.5. 
    Table 3.5. When to Replace the Lamp 
    Lamp (kW) Replace BEFORE: 
    2.0 2880 hours 
    3.0 1728 hours 
    4.5 1080 hours 
    6.0 600 hours 
    NOTE: Hours shown here are 20% beyond the 
    pro-rated credit warrantied lifetimes (see Section 6, Specifications). Do not exceed.
     
    See also 4.4, Replacing the Lamp & Filter. 
     
    The read-only Status menu lists a variety of details about the standard and optional 
    components currently detected in the projector. Refer to the Status menu for versions 
    of hardware and software installed, the type (size) of lamp defined in projector 
    memory, its current, voltage and hours logged in total and for a specific period (such   Stand-b
    y Mode 
     How Old is My Lamp?  
     
       When to Replace 
     the Lamp 
    3.11 Status Menu  
    						
    							 OPERATION 
     
    Roadie 25K User’s Manual 3-59 
    as a rental period), and for your projector model name and serial number. In addition, 
    the Status menu identifies the current channel, its location, its frequencies and other 
    details. 
    Scroll the full Status menu using 
     . Use  for page up/down. 
     
    When an installation requires multiple projectors, you can use the RS232 and/or 
    RS422 serial ports to daisy-chain the units together and control the group with a 
    single keypad or a computer/controller connected to the first projector. In such a 
    network, you can choose to broadcast commands to the entire group, or use the 
    Proj 
    key as desired to limit responses to an individual projector. Or you may prefer that 
    each projector in an installation stands alone and responds only to a unique 
    transmission protocol from its own keypad (NOTE: alternative IR keypad protocols 
    are not supported in v1.1 software.) 
    Alternatively, you may want to add projectors to an Ethernet network. 
    NOTE: Refer back to 3.8, Adjusting System Parameters and Advanced Controls for 
    complete information about communicating with multiple projectors. 
    In a multiple-projector wall, you will likely want to precisely match color and intensity 
    from image-to-image so that the full wall is as uniform as possible. This matching is 
    typically done in conjunction with brightness uniformity and edge blending. 
    Preliminary Calibration 
    As a final part of the manufacturing process, all primary colors in the projector are 
    precisely set to pre-established values to ensure that overall color performance is 
    optimized and is as accurate as possible (refer back to Figure 3.23). Upon installation 
    at a site, however, lighting and other environmental factors may slightly change how 
    these colors appear on your screen. While the change is negligible in most cases, you 
    may prefer to recover the originally intended color performance before trying to 
    match colors from several projectors. Or you may be renting a projector in which the 
    colors were changed for use at its previous site, but are not ideal for yours. 
    The good first step in achieving such consistency is to use a color meter to measure 
    the native primary colors—red, green, blue, and white—as they appear at the screen 
    and record these as Color Primary Settings in the Service menu (password-protected) 
    for each projector. On the basis of these new values, which are stored in memory, 
    each projector will then automatically calculate any necessary corrections to 
    reproduce the original factory colors under the current environmental conditions. 
    This essentially calibrates a projector to its surroundings, compensating for factors 
    such as screen type, lamp and/or ambient lighting that can alter the final color 
    characteristics on-screen, and will improve color accuracy and consistency in a group 
    of projectors. It ensures a good starting point for further customizing and matching. 
    To return to the factory-set color primaries, such as when a projector is moved to 
    different site, you must access the Service menu (password-protected). Select the 
    Reset to Factory Defaults? option in the Color Primaries submenu. Then repeat the 
    calibration process describe above, if desired, and continue with matching of colors. 
    NOTE: Using the Service menu to set the projector’s primary colors as described 
    above is not a requirement for color matching, and is rarely necessary. 
    3.12 Using Multiple 
    Projectors 
     Matching Colors 
     In Multiple Screens  
    						
    							 OPERATION 
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    Roadie 25K User’s Manual  
    Color Adjustment Procedure 
    Once the Color Primary Settings are calibrated for the site (see above), use the Color 
    Adjustments by X,Y menu to further refine each projector’s fundamental primary 
    colors so that the hue and intensity of each color appears the same from one display 
    to another. Once matched, you will have created a single new shared range of colors 
    or “color gamut” that all projectors can produce. This palette—named User 1, 2, 3 or 
    4—can be applied or disabled for a source at any time throughout a bank of adjacent 
    displays, simplifying both the setup and maintenance of a “seamless” wall. 
    1.  Set up and optimize all projector settings. You can ignore color temperature, since 
    you will be defining a new color palette, but do set up each projector in every 
    other aspect. Closely align all screen edges. 
    2.  Assign projector numbers to make communications easier. Use a wired keypad. 
    3.  Use the same lamp mode for all projectors, and do the following: 
    
    						
    							 OPERATION 
     
    Roadie 25K User’s Manual 3-61 
     
    Figure 3.36. Copy X/Y Values into All Projectors 
    (NOTE: MAGENTA, CYAN AND YELLOW ARE NO LONGER USED) 
    6.  In each projector, judge by eye and adjust x/y coordinates slightly in the following 
    manner: 
    
    						
    							 OPERATION 
    3-62 
    Roadie 25K User’s Manual  
    Using the Color Saturation Menu for Color Matching 
    You may prefer to use 
    the Color Saturation 
    menu to match colors 
    across multiple screens. 
    In the three Color 
    Adjustment submenus 
    (Red, Green, Blue—see 
    right), set all main 
    values to “100” and the 
    secondary values to “0”. 
    Then judge by eye and 
    adjust the slidebars as 
    needed. Note that 
    adjustments here define 
    new x/y coordinates in 
    the Color Adjustments 
    by X,Y menu. 
    For best results, the 
    Color Adjustments by 
    X,Y menu should be 
    used first. 
    WHAT IS BRIGHTNESS UNIFORMITY? When used to refine screens already matched 
    for their primary colors (see Matching Colors in Multiple Screens, above) and overall 
    light output, proper adjustment of Brightness Uniformity can create an exceptionally 
    smooth screen in which: 
    • no area of the screen appears more red, green or blue than another 
    • no area of the screen appears brighter than another color and light output 
    from one screen closely matches adjacent screens 
    • color and light output from one screen closely matches adjacent screens 
    Although the Brightness Uniformity control can be used for a stand-alone projector, it 
    is particularly useful for setting up and maintaining tiled images that form a cohesive 
    display wall in which the color “cast” and light output appear uniform throughout 
    each image as well as throughout the entire wall. The procedure provided here 
    assumes a multiple-screen application. 
     Before You Begin 
    Read through the entire procedure before attempting to adjust Brightness Uniformity 
    controls, and keep in mind the following checklist of prerequisites and guidelines:  
    
    						
    							 OPERATION 
     
    Roadie 25K User’s Manual 3-63 
    lamps, either set up Brightness Uniformity after this period, or do an initial 
    setup and re-check at 100 hours. 
    
    						
    							 OPERATION 
    3-64 
    Roadie 25K User’s Manual  
    • If you have created a “User 1” color gamut (recommended) for a well-
    matched wall, select “User 1” and continue to Step 
    1e. 
    • If you prefer maximum brightness rather than a particular color temperature, 
    select “Max Drives”. 
     IMPORTANT  
    Do not change User 1 Color Adjustment 
    in color-matched applications! 
    1e) In the White Uniformity 
    menu, set the “Overall” 
    output level to 50.0 and all 
    remaining slidebars to 0.0. 
    This decreases the light 
    output just enough 
    throughout the screen so that 
    any color level can then be 
    increased later as necessary 
    for matching light output 
    from zone-to-zone. Do not 
    exceed 50.0 for “Overall”—a higher level will likely interfere with achieving 
    brightness uniformity and is not recommended. 
    Ensure that overall light output remains well-matched from one screen center 
    to the next. Where necessary, increase or decrease Lamp Power slightly to 
    recover center matches. 
    Step 2: Adjust Color (level of red/green/blue) in 8 Zones 
    NOTES: 1) At this point, ignore menu colors and the brightness of individual zones. 
    2a) On each screen, compare the color temperatures in the 8 target zones (4 edges 
    and 4 corners) to that of the color temperature of the center. Compare using a 
    white field only, and take note of any areas that do not match the center. Also 
    decide if any screen exhibits a more obvious color shift than other screens—
    begin with this screen in Step 
    2b.  
    2b) Return to the Brightness Uniformity menu. Beginning with the screen that exhibits 
    the most obvious color shift(s), for each edge that exhibits a noticeably different 
    color temperature from the center, select the corresponding Uniformity adjustment 
    menu—Left, Right, Top or Bottom. For example, if any part of the left side is too 
    blue, too red or too green, adjust the colors in the Left Uniformity menu (i.e., 
    change their light output) until all portions of the left side closely match the center 
    color temperature. Adjust an edge first (focusing on its center), then adjust its 
    corners. See Figure 3.38. 
     
      
    						
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