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Panasonic Cs A18ekh Cs A24ekh Cu A18ekh Cu A24ekh Repair Manual

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    10 Installation Instruction
    INDOOR UNIT
    • There should not be any heat source or steam near the unit.
    • There should not be any obstacles blocking the air
    circulation.
    • A place where air circulation in the room is good.
    • A place where drainage can be easily done.
    • A place where noise prevention is taken into consideration.
    • Do not install the unit near the door way.
    • Ensure the spaces indicated by arrows from the wall, ceiling,
    fence or other obstacles.
    • Recommended installation height for indoor unit shall be at
    least 2.5 m.
    OUTDOOR UNIT
    • If an awning is built over the unit to prevent direct sunlight or
    rain, be careful that heat radiation from the condenser is not
    obstructed.
    • There should not be any animal or plant which could be
    affected by hot air discharged.
    • Keep the spaces indicated by arrows from wall, ceiling,
    fence or other obstacles.
    • Do not place any obstacles which may cause a short circuit
    of the discharged air.
    • If piping length is over 7.5m, additional refrigerant should be
    added as shown in the table.
    Example: For A24EK
    If the unit is installed at a 10m distance, the quantity of 
    additional refrigerant should be 75g....(10 - 7.5)m x 30g/m =75gIndoor/Outdoor Unit Installation Diagram
    SELECT THE BEST LOCATION
    ModelPiping size Rate
    Length 
    (m)
    Max. 
    Elevation 
    (m)Max. Piping 
    Length (m)Additional 
    Refrigeration 
    (g/m)
    Gas Liquid
    C18EK, 
    RS-C18EK1/2” 1/4” 5 20 25 20
    C24EK, 
    RS-C24EK5/8” 1/4” 5 20 25 30
    A18EK 1/2” 1/4” 5 20 25 20
    A24EK 5/8” 1/4” 5 20 25 30 
    						
    							22
    10.1. Indoor Unit
    10.1.1. HOW TO FIX INSTALLATION PLATE
    The mounting wall is strong and solid enough to prevent it from
    the vibration.
    The centre of installation plate should be at more than 550 mm
    at right and left of the wall.
    The distance from installation plate edge to ceiling should more
    than 67 mm.
    From installation plate left edge to unit’s left side is 47 mm.
    From installation plate right edge to unit’s right is 73 mm.
    B: For left side piping, piping connection for liquid should
    be about 126 mm from this line.
    : For left side piping, piping connection about 174 mm 
    from this line.
    : For left side piping, piping connection about 984 mm 
    from this line.
    1. Mount the installation plate on the wall with 5 screws or
    more.
    (If mounting the unit on the concrete wall, consider using
    anchor bolts.)
    • Always mount the installation plate horizontally by
    aligning the marking-off line with the thread and using a
    level gauge
    2. Drill the piping plate hole with ø70 mm hole-core drill.
    • Line according to the arrows marked on the lower left
    and right side of the installation plate. The meeting point
    of the extended line is the centre of the hole. Another
    method is by putting measuring tape at position as
    shown in the diagram above. The hole centre is obtained
    by measuring the distance namely 150 mm and 125 mm
    for left and right hole respectively.
    • Drill the piping hole at either the right or the left and the
    hole should be slightly slanted to the outdoor side.
    10.1.2. TO DRILL A HOLE IN THE WALL
    AND INSTALL A SLEEVE OF
    PIPING
    1. Insert the piping sleeve to the hole.
    2. Fix the bushing to the sleeve.
    3. Cut the sleeve until it extrudes about 15 mm from the
    wall.
    4. Finish by sealing the sleeve with putty or caulking
    compound at the final stage.
    10.1.3. INDOOR UNIT INSTALLATION
    1.For the right rear piping
    2.For the right and right bottom piping
    CautionWhen the wall is hollow, please be sure to use the sleeve 
    for tube ass’y to prevent dangers caused by mice biting 
    the connecting cable. 
    						
    							23 3.For the embedded piping
    (This can be used for left rear piping and left bottom piping also.) 
    						
    							24
    10.1.4. CONNECT THE CABLE TO THE INDOOR UNIT
    1. The inside and outside connecting cable can be
    connected without removing the front grille.
    2. Connecting cable between indoor unit and outdoor unit
    shall be approved polychloroprene sheathed 3 × 2.5 mm
    2
    (C18EK, C24EK, RS/RU-C18/24EK) or 5 × 2.5 mm2
    (A18EK, A24EK) flexible cord, type designation 245 IEC
    57 or heavier cord.
    • Ensure the colour of wires of outdoor unit and the
    terminal Nos. are the same to the indoor’s respectively.
    • Earth lead wire shall be longer than the other lead wires
    as shown in the figure for the electrical safety in case of
    the slipping out of the cord from the anchorage.
    • Secure the cable onto the control board with the holder
    (clamper). 
    						
    							25
    10.2. Outdoor Unit
    10.2.1. INSTALL THE OUTDOOR UNIT
    • After selecting the best location, start installation according
    to Indoor/Outdoor Unit Installation Diagram.
    1. Fix the unit on concrete or rigid frame firmly and
    horizontally by bolt nut (ø10 mm).
    2. When installing at roof, please consider strong wind and
    earthquake. Please fasten the installation stand firmly
    with bolt or nails.
    10.2.2. CONNECTING THE PIPING
    Connecting The Piping To Indoor Unit
    Please make flare after inserting flare nut (locate at joint portion
    of tube assembly) onto the copper pipe. 
    (In case of using long piping)
    Connect the piping
    • Align the center of piping and sufficiently tighten the flare nut
    with fingers.
    • Further tighten the flare nut with torque wrench in specified
    torque as stated in the table.
    Connect The Piping to Outdoor Unit
    Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge. Make flare after inserting the flare nut (located
    at valve) onto the copper pipe.
    Align center of piping to valves and then tighten with torque wrench to the specified torque as stated in the table.
    Cutting and Flaring the Piping
    1. Please cut using pipe cutter and then remove the burrs.
    2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused. Turn the piping end down to avoid
    the metal powder entering the pipe.
    3. Please make flare after inserting the flare nut onto the copper pipes.
    10.2.3. AIR PURGING OF THE PIPINGS AND INDOOR UNIT
    1) Checking a gas leakage
    1. Remove the service-port cap from both 3-way valves.
    2. Connect the Manifold gauge set to the service port of
    Liquid side 3-way valve.
    3. Connect the Charging Cylinder to the Manifold gauge set
    and open the valve of the Cylinder.
    4. Open the low pressure side valve of the Manifold gauge
    for approx. 10 seconds and then close.
    5. Check gas-leakage of the connecting portion of pipings
    with the gas-leak detector.
    MODEL Piping size (Torque)
    Gas Liquid
    C18EK, A18EK, RS-C18EK 1/2” (55 N•m) 1/4” (18 N•m)
    C24EK, A24EK, RS-C24EK 5/8” (65 N•m) 1/4” (18 N•m) 
    						
    							26 
    1) Measure the pressure.
    2) Keep it for 5-10 minutes
    •Ensure if the pressure indicated on the gauge is as same as that of measured at first time.
    2) Air purging
    The air remaining in the Refrigeration cycle which contains
    moisture may cause malfunction on the Compressor.
    1. To purge the air, push the pin on the Gas side 3-way
    valve for three seconds with a Hexagonal wrench and set
    it free for one minute.
    • Repeat this for three times.
    2. To balance the refrigerant, close the low pressure side
    valve on the Manifold gauge and release refrigerant from
    the piping through service port until the gauge indicates
    0.5 - 0.3 MPa.
    3. Set both 3-way valves to open position with the
    Hexagonal wrench for the unit operation.
    10.2.4. CONNECT THE CABLE TO THE OUTDOOR UNIT
    1. Remove the control board cover from the unit by loosening the screw.
    2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 3 × 2.5 mm
    2 (C18EK,
    C24EK, RS/RU-C18/24EK) or 5 × 2.5 mm
    2 (A18EK, A24EK) flexible cord, type designation 245 IEC 57 or heavier cord.
    3. Secure the cable onto the control board with the holder (clamper).
    4. Attach the control board cover to the original position with the screw. 
    						
    							27
    11 Operation and Control
    11.1. Heating Operation
    • Heating operation can be set using remote control.
    • This operation is applied to warm the room temperature reaches the setting temperature set on the remote control.
    • The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 16°C to
    30°C.
    • During heating operation, the compressor will stop running and restart as shown in below figure.
    11.1.1. Heating Operation Time Diagram 
    						
    							28
    11.2. Cooling Operation
    • Cooling operation can be set using remote control.
    • This operation is applied to cool down the room temperature reaches the setting temperature set on the remote control.
    • The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 16°C to
    30°C.
    • During cooling operation, the compressor will stop running and restart as shown in below figure.
    11.2.1. Cooling Operation Time Diagram 
    						
    							29
    11.3. Soft Dry Operation
    • Soft Dry operation can be set using remote control.
    • Soft Dry operation is applied to dehumidify and to perform a gentle cooling to the room.
    • This operation starts when the intake air temperature sensor reaches the setting temperature on the remote control.
    • When operation begins, Soft Dry will be switched “ON” for a maximum 10 minutes, then Soft Dry operation will be turned “OFF”
    for a minimum 6 minutes. After that, the Soft Dry operation will be “ON” and “OFF” based on the setting temperature as shown in
    below figure.
    • However after 3 minutes of compressor off, during Soft Dry “OFF” (within 6 minutes Soft Dry restart control), the indoor unit will
    start to operate at normal Cooling mode if the intake temperature is higher than Cooling “ON” point.
    11.3.1. Soft Dry Operation Time Diagram 
    						
    							30
    11.4. Automatic Operation
    • Automatic operation can be set using remote control.
    • This operation starts to operate with indoor fan at SLo speed for 25 seconds to judge the intake air temperature.
    • After judged the temperature, the operation mode is determined by referring to the below standard.
    • Then, the unit start to operate at determined operation mode, until it is switched off using remote control, with the setting
    temperature as shown in below table.
    • Operation mode will be determine again for judgement after 1 hour of operation, if the room temperature reaches to set
    temperature and compressor off time is over 7 minutes 30 seconds continuously.
    *The present operation mode will be continued, if the room temperature does not reach to set temperature (Compressor keeps
    running) eventhough after 1 hour from automatic operation mode started.
    • Automatic Set Temperature
    For each operation, set temperature will automatically set as shown below.
    • The setting temperature for all the operations can be changed one level up or one level down from the standard temperature as
    shown in below table by pressing on the temperature up or temperature down button at remote control.
    Standard for Determining Operation Mode
    2nd Judgement onwards
    Present
    ModeJudgementNext Mode
    Cooling Soft Dry Heating
    CoolingO
    (Judgement:
    23°C & Above)Not ApplicableO
    (Judgement:
    Below 23°C) 23°CCooling
    Heating
    Soft Dry Not ApplicableO
    (Judgement:
    20°C & Above)O
    (Judgement:
    Below 20°C) 20°CSoft Dry
    Heating
    HeatingO
    (Judgement:
    25°C & Above)Not ApplicableO
    (Judgement:
    Below 25°C) 25°CCooling
    Heating
    OperationHi (Standard) Lo
    (+2°C) (±0°C) (-2°C)
    Cooling 27°C25°C23°C
    Soft Dry 24°C22°C20°C
    Heating 23°C21°C19°C 
    						
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