Motorola Xts1500 Xts2500 Basic 6881094c09 B Manual
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33 XTS 2500/XTS 1500/MT 1500 Exploded View and Parts List 7 XTS 2500/XTS 1500/MT 1500 Model I Exploded View 12 317104 11 3 1 9211918 MAEPF-27251-O 24 25 2 8 5 6 26 17 20 13 22 27 23 16 14 15 29 28 30 Table 13. Model I Exploded View Parts List Item Number Motorola Part Number Description Item Number Motorola Part Number Description 1 1585746D01 Cover, Front Assembly Kit (XTS2500)26 2685785C01 Main Shield 1585746D04 Cover, Front Assembly Kit (XTS1500/MT1500) 27 Typical Main Board 2 8485939D01 Assembly, Speaker/Microphone/ Universal Connector Flex28 4385665D01 Adaptor, Remote Speaker Mic. 3 1385149D01 Bezel, PTT 29 Typical Battery 4 7585959C01 Keypad, PTT/Side Controls 30 Typical Belt Clip 5 4285446D01 Retainer, Speaker 31 0485667D01 Wa s h e r, Te f l o n 6 4285632D01 Retainer, Microphone Boot 7 3585469D01 Microphone Felt 8 1485218D01 Boot, Microphone9 1385855C01 Label, ABC 10 3385466D01 Nameplate, Front (XTS2500) 3386597Z01 Nameplate, Front (XTS1500) 3386597Z02 Nameplate, Front (MT1500) 11 3385511D01 Label, Bottom 12 3585339D01 Speaker Mesh13 0385563D01 Screw 14 1585405D01 Shroud15 2785787C01 Chassis Cover, Rear 16 3285270D01 Seal, Main O-ring17 4285633D01 Retaining Clip 18 3680529Z01 Knob, Volume19 3685779C01 Knob, Frequency (W/D-Clip) 20 6003710K08 Battery, Backup21 4585782C01 Lever, Concentric Switch 22 7585382D01 Pad, Thermal23 3280534Z01 Seal, Contact 24 Typical Antenna25 1505579Z01 Dust Cover, Universal Conn.
XTS 2500/XTS 1500/MT 1500 Exploded View and Parts List 34 XTS 2500 Model II Exploded View 18 51339164 17 9 8 7 2 6 14 3 11 10 12 19 28 22 21 20 36 1 29 15272524 MAEPF-27250-O 33 34 23 26 35 37 38 32 30 31 Table 14. Model II Exploded View Parts List Item Number Motorola Part Number Description Item Number Motorola Part Number Description 1 1585746D02 Cover, Front Assembly Kit 30 Typical Antenna 2 0185947D01 Board, Model II 31 1505579Z01 Dust Cover, Universal Conn. 3 8485939D01 Assembly, Speaker/Microphone/ Universal Connector Flex32 8485268D01 Board, Jumper Flex 4 1385149D01 Bezel, PTT 33 7585737D01 Spacer Pad 5 7585959C01 Keypad, PTT/Side Controls 34 2685785C01 Main Shield 6 7285726C01 Display Module 35 Typical Main Board 7 7585776C02 Keypad, Limited 36 4385665D01 Adaptor, Remote Speaker Mic. 8 7585915C01 Pad, Shock LCD 37 Typical Battery 9 4285214D01 Retainer, Keypad 38 Typical Belt Clip 10 4285446D01 Retainer, Speaker 39 0485667D01 Wa s h e r , Te f l o n 11 4285632D01 Retainer, Microphone Boot 12 4385717D01 Spacer, Plastic 13 3585469D01 Microphone Felt14 1485218D01 Boot, Microphone 15 1385855C01 Label, ABC16 3385466D01 Nameplate, Front 17 3385511D01 Label, Bottom18 3585339D01 Speaker Mesh 19 0385563D01 Screw20 1585405D01 Shroud 21 2785787C01 Chassis Cover, Rear22 3285270D01 Seal, Main O-ring 23 4285633D01 Retaining Clip24 3680529Z01 Knob, Volume 25 3685779C01 Knob, Frequency (W/D-Clip)26 6003710K08 Battery, Backup 27 4585782C01 Lever, Concentric Switch28 7585382D01 Pad, Thermal 29 3280534Z01 Seal, Contact
XTS 2500/XTS 1500/MT 1500 Exploded View and Parts List 35 XTS 2500 Model III Exploded View 18 513164 17 9 8 7 2 6 14 3 11 10 12 19 28 22 21 20 36 1 29 15272524 MAEPF-27249-O 33 34 35 37 38 32 30 31 39 23 26 Table 15. Model III Exploded View Parts List Item Number Motorola Part Number Description Item Number Motorola Part Number Description 1 1585746D03 Cover, Front Assembly Kit 30 Typical Antenna 2 0185948D01 Keypad Board, Model III 31 1505579Z01 Dust Cover, Universal Conn. 3 8485939D01 Assembly, Speaker/Microphone/ Universal Connector Flex32 8485268D01 Board, Jumper Flex 4 1385149D01 Bezel, PTT 33 7585737D01 Spacer Pad 5 7585959C01 Keypad, PTT/Side Controls 34 2685785C01 Main Shield 6 7285726C01 Display Module 35 Typical Main Board 7 7585776C01 Keypad, Full 36 4385665D01 Adaptor, Remote Speaker Mic. 8 7585915C01 Pad, Shock LCD 37 Typical Battery 9 4285214D01 Retainer, Keypad 38 Typical Belt Clip 10 4285446D01 Retainer, Speaker 39 0485667D01 Wa s h e r, Te f l o n 11 4285632D01 Retainer, Microphone Boot 12 4385717D01 Spacer, Plastic 13 3585469D01 Microphone Felt14 1485218D01 Boot, Microphone 15 1385855C01 Label, ABC16 3385466D01 Nameplate, Front 17 3385511D01 Label, Bottom18 3585339D01 Speaker Mesh 19 0385563D01 Screw20 1585405D01 Shroud 21 2785787C01 Chassis Cover, Rear22 3285270D01 Seal, Main O-ring 23 4285633D01 Retaining Clip24 3680529Z01 Knob, Volume 25 3685779C01 Knob, Frequency (W/D-Clip)26 6003710K08 Battery, Backup 27 4585782C01 Lever, Concentric Switch28 7585382D01 Pad, Thermal 29 3280534Z01 Seal, Contact
XTS 2500/XTS 1500/MT 1500 Exploded View and Parts List 36
37 Disassembly/Assembly 8 Introduction to This SectionThis section contains basic procedures for removing and installing the following components of the XTS 2500 radio: Antenna Battery Belt Clip Universal Connector Cover Remote Speaker Microphone Adapter Radio Disassembly—Detailed Radio Reassembly—Detailed Antenna Attach the AntennaWith the radio off, turn the antenna clockwise to attach it. Remove the AntennaWith the radio off, turn the antenna counter-clockwise to remove it.Figure 15. Attaching the Antenna Figure 16. Removing the Antenna
Disassembly/Assembly 38 Battery Attach the Battery1. With the radio off, fit the three extensions at the bottom of the battery into the bottom slots on the radio. 2. Press the top of the battery against the radio until both latches click into place. Remove the Battery1. With the radio off, slide down the latches on the sides of the battery. 2. Pull the top of the battery away from the radio.Figure 17. Step 1, Attaching the Battery Figure 18. Step 2, Attaching the Battery Figure 19. Step 1, Removing the Battery Figure 20. Step 2, Removing the Battery
Disassembly/Assembly 39 Belt Clip Attach the Belt Clip1. Align the grooves of the belt clip with those of the battery. 2. Press the belt clip downward until you clear a “click.” Remove the Belt Clip1. Use a flat-bladed object to press the belt clip tab away from the battery. 2. Slide the belt clip upward to remove it.Figure 21. Attaching the Belt Clip Figure 22. Removing the Belt Clip
Disassembly/Assembly 40 Universal Connector CoverThe universal connector cover is located on the antenna side of the radio. It is used to cover the connector when not in use. NOTE:To prevent damage to the connector, shield it with the connector cover when not in use. Remove the Universal Connector Cover1. Insert a flat-blade screwdriver into the area between the bottom of the cover and the slot below the connector. 2. Hold the top of the cover with your thumb while you pry the bottom of the cover away from the radio with the screwdriver. Attach the Universal Connector Cover1. Insert the, hooked end of the cover into the top of the connector. 2. Press downward on the top of the cover to seat it into the slot. 3. Press the lower tab of the cover below the connector until it snaps in place.Figure 23. Removing the Universal Connector Cover Figure 24. Attaching the Universal Connector Cover To p Slot Bottom Slot To p Hooked End Bottom Hooked End Ta b
Disassembly/Assembly 41 Remote Speaker Microphone AdapterThe Remote Speaker Microphone (RSM) adapter is located on the back of the radio, just above the battery. It must be used to connect the RSM to the radio. If the RSM is not used, the adapter must be removed. Remove the AdapterLift the larger side (below the antenna port) of the adapter away from the radio using your finger. If you cannot easily remove the adapter with your finger, use a small, flat bladed screwdriver to pry the larger end side of the adapter away from the radio. Attach the Adapter1. With the Motorola side of the adapter facing out, snap the smaller end of the adapter into place in the shroud indent, below the On/Off Volume Control Knob. 2. Snap the larger end of the adapter into place in the shroud indent, below the antenna port. Figure 25. Removing the RSM Adapter Figure 26. Step 1, Attaching the RSM Adapter Figure 27. Step 2, Attaching the RSM Adapter
Disassembly/Assembly 42 Radio Disassembly— DetailedWhen disassembling and reassembling the radio, pay particular attention to the snaps and tabs and how parts align with each other. The following steps describe how to disassemble the radio. This includes the following major components: Front Cover Chassis Backup Battery Keypad Keypad/option board Display Speaker, microphone, universal flex connector PTT Required ToolsSmall, flat-bladed screwdriver TORX™ T7-IP screwdriver Chassis Opener/Knob removal tool (Motorola part number 6685666D01) Front Cover from Chassis DisassemblyFor this section, please refer to the Model III exploded view and parts list on page 35 for part numbers and more information on the location of parts in the radio. 1. Turn off the radio. 2. Remove the battery completely from the radio (see Figure 19 and Figure 20 on page 38). 3. Remove the antenna (see Figure 16 on page 37).Table 16. Front Cover from Chassis Disassembly Exploded Vie w Item Number Motorola Part NumberDescription 1 1585746D03 Cover, Front Assembly Kit 3 8485939D01 Assembly Speaker/Microphone/Universal Connector Flex 21 2785787C01 Chassis Cover, Rear 24 3680529Z01 Knob, Volume 25 3685779C01 Knob, Frequency (16-Position Select) 27 4585782C01 Lever, Concentric Switch 30 Typical Antenna 32 8485268D01 Board, Jumper Flex 37 Typical Battery 39 0485667D01 Washer, Teflon