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Motorola Uhf Manual

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    							UHF (403-470MHz) Transmitter Power Amplifier (PA) 40W 2-11
    5.8 Power Control
    The transmitter uses the Power Control IC (PCIC, U4501) to control the power output of the radio. A 
    portion of the forward RF power from the transmitter is sampled by the bi-directional coupler and 
    rectified, to provide a DC voltage to the RFIN port of the PCIC (pin 1) which is proportional to the 
    sampled RF power. 
    The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the 
    control loop. The reference voltage level is programmable through the SPI line of the PCIC. This 
    reference voltage is proportional to the desired power setting of the transmitter, and is factory 
    programmed at several points across the frequency range of the transmitter to offset frequency 
    response variations of the transmitter s power detector circuitry.
    The PCIC provides a DC output voltage at pin 4 (INT) which is applied as CNTLVLTG to the power-
    adjust input pin of the first transmitter stage U4401. This adjusts the transmitter power output to the 
    intended value. Variations in forward transmitter power cause the DC voltage at pin 1 to change, and 
    the PCIC adjusts the control voltage above or below its nominal value to raise or lower output power.
    Capacitors C4502-4, in conjunction with resistors and integrators within the PCIC, control the 
    transmitter power-rise (key-up) and power-decay (de-key) characteristic to minimize splatter into 
    adjacent channels.
    U4502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity 
    of the transmitter driver and final devices, and provides a dc voltage to the PCIC (TEMP, pin 29) 
    proportional to temperature. If the DC voltage produced exceeds the set threshold in the PCIC, the 
    transmitter output power will be reduced so as to reduce the transmitter temperature. 
    						
    							Chapter 3
    TROUBLESHOOTING CHARTS
    1.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)
    Bad SINAD
    Bad 20dB Quieting
    No Recovered AudioSTART
    Audio at 
    pin 8 of 
    U3101 ?Check Controller
    (in the case of no audio)
    OR ELSE go to “B” Ye s
    No
    Spray or inject 44.85MHz 
    into XTAL Filter FL3101
    Audio heard ?BYe s
    No
    Check 2nd LO 
    (44.395MHz) at C3135 
    LO present ?BYe s
     Check voltages on 
    U3101Biasing OK ?
    No
    No
    A
    Ye s
    Check Q3102  bias 
    for faults
    Replace Q3102
    Go to B
    Ye s
    No
    Check circuitry 
    around U3101.
    Replace 
    U3101 if defectCheck circuitry around Y3101 Re-
    place Y3101 if defectVoltages
     OK? 
    						
    							3-2TROUBLESHOOTING CHARTS
    1.1Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)
    IF Signal at 
    C3101?
    No
    RF 
    Signal at 
    T4051?
    RF
    Signal at 
    C4015?
    No
    No
    RF
    Signal at 
    C4025?
    No or 
    Check harmonic filter
    L4491-L4493, C4492, J4401
    and ant.switch
    D4471, D4472, L4472.
    Check filter between 
    C4025 & C4009. 
    Check tuning voltage 
    at R4060.
    Inject RF into J4401
    Is
    tuning voltage
    OK?
    No
    Ye s
    Check RF amp (Q4003) 
    Stage.
    Check filter between 
    C4015 & T4051.
    Ye s
    Check T4051, T4052, 
    D4051, R4052, L4008.
    Ye s
    1st LO level 
    OK?
    Locked?Ye s
    Check FGU
    Ye s
    Trace IF signal 
    from C3101 to 
    Q3101. Check for 
    bad XTAL filter.
    No
    Ye sIF
    signal at Q3102 
    collector?
    Before replacing 
    U3101, check 
    U3101 voltages.
    Ye s
    Check for 
    5VDC
    Is 9V3 
    present?
    Check Supply Voltage 
    circuitry. Check Q0681, 
    U4211 and U0641.
    No
    No
    No
    Check U4501. 
    Check varactor filter.
    NoYe s
    Ye s
    Ye s
    A
    A
    B
    weak RFRF
    Signal at 
    C4009? 
    						
    							Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-3
    2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)
    Current 
    increase 
    when keyed?
    NO YES
    START
    Check if Pressure Pad closes S5440
    Check Components between 
    Q4441 and RF Output, 
    Antenna Switch 
    D4471,D4472,Q4472, >500mA & 4A
    1V
    Short TP4403 to 
    Ground
    NO
    YES
    Voltage at 
    TP4402 
    rises?Check PA StagesNO
    YES
    PCIC U4501 
    Pin 14 9.3V 
    DC?Check 9.3 V Regulator 
    U0641
    NO
    YESPCIC U4501 
    Pin 16 >4V 
    DCReplace PCIC U4501
    NO
    YESTP4404  
    9.1V DC
    If U4201 Pin 2 is high,  
    replace PCIC 
    U4501,otherwise 
    check controller and 
    FGU
    YES
    NOTP4403 
    >0.5V DC?Replace PCIC U4501
    Check Forward Power 
    Sense Circuit (D4451)
    Check Forward Power 
    Sense Circuit (D4451)
    NO
    YESPCIC U4501 
    Pin 5 > 1V 
    DC?
    Check Power Setting, 
    Tuning & Components 
    between PCIC Pin 5 
    and ASFIC (U0221) 
    Pin 4 before replacing 
    ASFIC
    No or too low Power when keyed 
    						
    							3-4TROUBLESHOOTING CHARTS
    2.1Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)
    Check PA Stages
    No or too low Power when keyed
    Measure DC Voltage at Pin 2 & 3 of U4401>6 YESDC Voltage 
    at U4501 
    Pin 23 =0?
    2-6DC Voltage 
    at U4402-1 
    Pin 1?
    YESPin 2
    Voltage 0.62 
    * Voltage at 
    Pin 1?
    If U4201 Pin 2 is high,  
    replace PCIC
    NOReplace U4401
    YES NODC 
    Voltage at 
    U4402-1 Pin 
    3 = 8.8V?
    Check S4440, 
    R4442 and R4443
    YESPin 3 
    Voltage 0.51 
    * Voltage at 
    Pin 1?
    NOReplace U4401
    6V
    Check Components 
    between U4402-2 Pin7 
    and Q4421. Check 
    Resistive Network at 
    Pins 5 & 6 before 
    replacing Q4421
    YESDC 
    Voltage at 
    U4402-2 Pin 5 
    
    						
    							Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-5
    2.2Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)
    Check Final PA Stage
    NO 0V
    1-4VBias 2 DC 
    Voltage at 
    TP4406?
    YESRF Voltage 
    at TP4401 
    >100mV?
    YESRF Voltage 
    U4401 Pin 6 
    >3V?
    Supply
    Replace Q4441
    Check FGU (U4301)
    NOCheck Components 
    between 
    TP4401  &C4417
    NO YESASFIC  
    U0221 Pin 6 
    1-4V DC?
    Check Bias Tuning 
    before replacing ASFIC 
    U0221
    Check Components 
    between ASFIC and 
    Q4441 before 
    replacing Q4441
    YESRF Voltage 
    Q4421 Gate 
    >1V?
    NOCheck Components 
    between 
    C4417  & Q4421
    YESRF Voltage 
    Q4441 Gate 
    >4V?
    NOCheck Components 
    between 
    Q4421  & Q4441
    Check Components 
    between Q4441  & 
    Antenna Connector
    Voltage 
    						
    							3-6TROUBLESHOOTING CHARTS
    3.0 Troubleshooting Flow Chart for UHF 40W Transmitter 
    No
    Is Q4441 OK ?
    Ye s
    Is drive from VCO
            >+4dBm? NoIs voltage drop across
         R4497 >4.5V ?No
    Check Q4431 gate(open)
    and drain resistances
                (11kohm)NoCheck Q4421 gate(open)
    and drain resistances
                 (11kohm)No
            Check
    PCIC_MOSBIAS_1
    No
    No
    Change
    Q4473 
                  START
            No power
      
      Is Vctrl
    there? Is Q4473
       OK?
    Check voltage
    on Pin 5 U4501
    Check R4422-5
    and go back to top
    Troubleshoot
    ASFIC
    Check voltage
    on TP4531
    Change
    PCIC
    Check R4409 &
     R4473 and go back
    to top
         Check
    MOSBIAS_2Check
    ASFIC
    Are D4471 &
    D4472 OK?Change
    D4471 &
    D4472
    NoNo
    NoYe sYe s Ye s Ye sYe s
    Ye s Ye s
    Ye s
    NoCheck
    PCIC
    Ye s
    Change Q4421
    Change Q4431
    Ye s
    Change U4401
    Ye sDo visual check
    on all components
    No
    Change Q4441
    Troubleshoot
            VCO No
    Check voltage
    Check voltage
    on Pin 4 U4501
       OK?
       OK?
       OK?
       OK?    OK?   OK?    OK? 
    						
    							Troubleshooting Flow Chart for Synthesizer3-7
    4.0 Troubleshooting Flow Chart for Synthesizer
    5V
     at pin 6 of 
    D4201
    Is
    information
    from
     mP U0101
    correct
    ?
    Is
    U4201 Pin 47
    at = 13VDC
    ?
    Is
    U4301 Pin 19
    4.5 VDC in TX?  
    (at VCO section)
    ?
    Start
    Visual 
    check of the 
    Board
    OK?Correct
    Problem
    Check 5V
    Regulator
    U4211
    +5V
    at U4201
    Pin’s
    13 & 30
    ?
    Is
    16.8MHz
    Signal at U4201 
    Pin 19
    ?
    Check
    Y4261 / Y4262 and 
    associated Parts
    Are
    signals
    at Pin’s 14 &15 
    of U4201
    ?
    Check 
    R4201Check C4381
    Is
    U4201
    Pin 2  >4.5 VDC in 
    Tx & 
    						
    							3-8TROUBLESHOOTING CHARTS
    5.0 Troubleshooting Flow Chart for VCO
    Are Q4332
    Base at 0.7V 
    Collector at 4.5V 
    Emitter at 110mV
    Are Q4301
    Base at 2.4V 
    Collector at 4.5V 
    Emitter at 1.7VAre U4301 Pins
    13 at 4.4V
    15 at 1.1V
    10 at 4.5V
    16 at 1.9V
    Low or no RF Signal
    at TP4003
    Visual check
    of board
    OK?
    35mV DC at
    U4301 Pin 19
    NO
    YES
    Replace Q4301
    at base of Q4332
    NO
    NO
    NO
    NO YES
    YES
    YESYESLow or no RF Signal
    at input to PA
    4.8V DC at
    U4301 Pin 19
    Is RF available 
    at C4402
    YES
    YESYES YES NO
    NO
    NO
    NO
    NO
    Audio =180mVRMSat “-” Side of 
    4.5VDC
    at CR4321
    If C4321 and R4321 are OK,
     then replace CR4321
    Replace C4322
    Replace C4325
    NONO
    YES
    YES
    If parts between  
    R4402 & U4301 Pin10
    are OK, replace U4301
    TX VCO
    RX VCO
    Correct
    ProblemVisual check
    of board
    OK?
    Check runner 
    between U4201 Pin 2 
    and U4301 Pin 19
    Is RF available 
    If all parts from U4301 Pin 8
    to Base of Q4332 are OK, 
    replace U4301
    If all parts associated 
    with the pins are OK, 
    replace Q4332
    If all parts from collector
    of Q4332 to TP4003 are
    OK, Replace Q4332
    Power OK but 
    no modulation
    Check parts from
    R4402 to U4401 Pin16
    If all parts 
    associated 
    with the pins 
    are OK, 
    replace U4301
    YESYES
    Make sure Synthesizer is 
    working correctly and runner 
    between U4201 Pin 28 and 
    U4301 Pin 14 & and  is OK 4.5V DC 
    OK ?
    OK?
    OK?
    C4325  at U4301 Pin 14 & 18    4.5V DC 
    OK ? at U4301 Pin 14&18    
    NO 
    						
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