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Motorola Two Way Portable Radio Ht750 Ht1250 Mtx850 Mtx1250 Mtx8250 Mtx9250 Supplement Basic 68p81093c57 B Manual

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    							 MTX4500 Radio Exploded Mechanical View and Parts List 
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    3.3 MTX4500 Radio Exploded Mechanical View and Parts List
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    ItemMotorola 
    Part NumberDescription
     
    1
    See Accesso-
    ries Chapter
    Antenna
    2 3280529Z01 Knob, Volume
    3
    3280530Z01
    Knob, Frequency
    4 1380525Z01
    1380525Z03Escutcheon, Top (16CH)
    Escutcheon, Top (Dotted)
    5
    3380644Z01
    Escutcheon, Label
    6 3280533Z01 Seal, Control Top
    7
    6180527Z01
    Litepipe, Tx
    8 HHLN4213 Nameplate, MTX4500
    9
    1586059A01
    Dust Cover, Univ Conn
    10 1386058A01 Escutcheon, Univ Flex
    11
    1580666Z05
    Front Cover
    12 Non Field 
    Replaceable
     
    *
     
     Escutcheon, FM 
    13
    7580532Z01
    Keypad, Side Control
    14 1380528Z01 Bezel, Side Control
    15
    7586065A01
    7586065A02
    758568OZ07
    Keypad, Basic 
    Keypad, Full, 
    Keypad, Full, Privacy Plus
    16 0104010J09 Keypad Board Assembly
    17
    7580540Z01
    Pad Display
    18 5104949J05 LCD Module
    19
    7580637Z01
    Pad, LCD Back
    20 4280498Z01 Retainer, Keypad PCB
    21
    3586057A01
    Felt, Speaker
    22 1480577C01 Boot, Microphone
    23
    5085962A02
    Speaker
    24 5013920A04 Microphone
    25
    8480549Z01
    Flex Speaker-Microphone
    26 2113740A41 Cap, 33pF
    27
    4280504Z01
    Retainer, Speaker
    28 1480503Z01 Boot, Backup Battery
    29
    6062884G01
    Backup Battery
     
    ItemMotorola 
    Part NumberDescription
     
    30 0304726J04 Screw31
    3980667Z01
    Contact, Finger 
    32 See section 8.1  Ctrl/RF Board Assembly
    33
    8485615Z02
    Flex, Keypad/Controller
    34 1480652Z01 Insulator, Antenna
    35
    7580556Z01
    Pad, Thermal
    36 3280534Z01 Seal, Contact
    37
    3280536Z02
    Gasket, O-Ring
    38 3980698Z01 Contact, Ground (For UHF)
    39
    2780518Z01
    Chassis
    40 See Accesso-
    ries ChapterBattery
    41
    HLN9714
    Beltclip
     
    ItemMotorola 
    Part NumberDescription 
    						
    							 
    3
     
    -4MTX150 Radio Exploded Mechanical View and Parts List
     
    3.4 MTX150 Radio Exploded Mechanical View and Parts List
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    ItemMotorola 
    Part NumberDescription1
    Please refer to 
    section 7.1.1 on 
    page 7-1
    Antenna
    2 3680529Z01 Knob, Volume
    3
    3680530Z02
    Knob, Channel Selector
    3a 4285611Z01 Stop, Mechanical (4-Channel)
    4
    1380525Z01
    Escutcheon, Top
    4a 1380525Z04 Escutcheon, Top (4-Channel)
    5
    3380644Z01
    Escutcheon, Label
    6 3280533Z01 Seal, Control Top
    7
    HHLN4214
    Litepipe, Tx
    8 Nameplate, MTX150 DTMFNameplate, MTX150
    9 1586059A01 Dust Cover, Universal Connector
    10
    1386058A01
    Escutcheon, Universal Flex
    11 1580666Z03
    1580666Z04Front Cover, Basic
    Front Cover with Keypad (DTMF)12
    Not Field 
    Replaceable
    Escutcheon, FM
    13 7580532Z01 Keypad, Side Control
    14
    1380528Z01
    Bezel, Side Control
    15 7580620Z03
    7580620Z04Keypad, Blank 
    Keypad, Full 
    16
    0104007J99
    Keypad Board Assembly
    17 4280498Z01 Retainer, Keypad PCB
    18
    3586057A01
    Felt Speaker
    19 1480577C01 Boot, Microphone
    20
    5085962A02
    Speaker
    21 5013920A04 Microphone
    22
    8480549Z01
    Flex, Speaker-Microphone
    2 2113740A41 Capacitor, 33pF
    ItemMotorola 
    Part NumberDescription
    24
    4280504Z01
    Retainer, Speaker
    25 0304726J04 Screw
    26
    See detailed 
    service manual
    Ctrl/RF Board Assembly
    27 8480475Z02 Flex, Keypad/Controller
    28
    1480652Z01
    Insulator, Antenna
    29 7580556Z01 Pad, Thermal
    30
    3280534Z01
    Seal, Contact
    31 3280536Z01 Gasket, O-Ring
    32
    3980698Z01
    Contact, Ground, Compliant, VHF
    33a 2780518Z01 Chassis
    33b
    2780518Z03
    Chassis
    34 See section 
    7.1.5 on page 7-
    2Battery
    35
    HLN9714
    Beltclip
    ItemMotorola 
    Part NumberDescription 
    						
    							 
    MTX1500 Radio Exploded Mechanical View and Parts List
     
    3
     
    -5
     
    3.5 MTX1500 Radio Exploded Mechanical View and Parts List
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    ItemMotorola 
    Part NumberDescription1
    Please refer to 
    section 7.1.1 on 
    page 7-1
    Antenna
    2 3680529Z01 Knob, Volume
    3
    3680530Z01
    Knob, Channel Selector
    4 1380525Z01 Escutcheon, Top
    5
    3380644Z01
    Escutcheon, Label
    6 3280533Z01 Seal, Control Top
    7
    6180527Z01
    Litepipe, Tx
    8  HHLN4215 Nameplate, MTX1500 
    9
    1586059A01
    Dust Cover, Universal Connector
    10 1386058A01 Escutcheon, Universal Flex
    11
    1580666Z01
    1580666Z02
    Front Cover with DTMF
    Front Cover without DTMF
    12 Escutcheon, FM
    13
    7580532Z01
    Keypad, Side Control
    14 1380528Z01 Bezel, Side Control15
    7580620Z02
    Keypad, Full 
    16 0104007J99 Keypad Board Assembly
    17
    7580540Z01
    Pad Display 
    18 5104949J05 LCD Module 
    19
    7580637Z01
    Pad, LCD Back 
    20 4280498Z01 Retainer, Keypad PCB
    21
    3586057A01
    Felt Speaker
    22 1480577C01 Boot, Microphone
    23
    5085962A02
    Speaker
    24 5013920A04 Microphone
    25
    8480549Z01
    Flex, Speaker-Microphone
    26 2113740A41 Capacitor, 33pF
    27
    4280504Z01
    Retainer, Speaker
    28 1480503Z01 Boot, Backup Battery
    29
    6062884G01
    Backup Battery
    ItemMotorola 
    Part NumberDescription
    30 0304726J04 Screw31
    3980667Z01
    Contact, Finger
    32 See detailed 
    manualCtrl/RF Board Assembly
    33
    8480475Z02
    Flex, Keypad/Controller
    34 1480652Z01 Insulator, Antenna
    35
    7580556Z01
    Pad, Thermal
    36 3280534Z01 Seal, Contact
    37
    3280536Z01
    Gasket, O-Ring
    38 3980698Z01 Contact, Ground, Compliant
    39
    2780518Z01
    Chassis
    40 See section 
    7.1.5 on page 7-
    2Battery
    41
    HLN9714
    Beltclip
    ItemMotorola 
    Part NumberDescription 
    						
    							4-1
    Chapter 4
    Transceiver Performance Testing
    For the missing sub-sections in this chapter, please refer to Basic Service Manual 68P80906Z54.
    4.1 RF Test  Mode
    When the radio is operating in its normal environment, the radioÕs microcontroller controls the RF 
    channel selection, transmitter key-up, and receiver muting. However, when the unit is on the bench for 
    testing, alignment, or repair, it is removed from its normal environment and cannot receive commands 
    from its system. Therefore, the internal microcontroller does not key the transmitter or unmute the 
    receiver. This prevents the use of a normal tuning procedure. To solve this problem, a special Òtest 
    modeÓ is incorporated into the radio.
    Note 1: On UHF, LTR models, the radio must be in either conventional or LTR mode.
    Note 2: The test mode procedure that follows assumes that the Customer Programming Software 
    Front Panel Access screen has both the FPA and RF TEST boxes selected. Select from the 
    programming screen to enable or disable certain features of the radio RF test mode.
    lFPA entry not selected blocks all test modes.
    lFPA entry selected and RF TEST not selected blocks RF test mode.
    lFPA entry selected and RF TEST selected enables all test modes.
    To enter the test mode for a display radio:
    1. Turn the radio on.
    2. Within ten seconds after the self test is complete, press Ôside button 2Õ, shown in Figure 
    4-1, Þve times in succession.
    3. After ÒCSQ CHXX SP25Ó appears on the display, the radio is on channel XX (see Note 
    on following page), carrier squelch mode, 25 kHz channel spacing. Each additional 
    press of Ôside button 2Õ (see Table 4-2) scrolls to the next channel spacing, and a corre-
    sponding set of tones are sounded. Refer to Figure 4-2 for test mode information for a 
    two-line display radio.
    4. Press Ôside button 1Õ to scroll through the test environments listed in Table 4-1 in Basic 
    Service Manual 68P80906Z54.
    5. Press Ôside button 2Õ for 3 seconds to switch the radio to the control head test mode. 
    ÔLCD TestÕ appears on the display.
    6. Press Ôside button 1Õ to turn on all the dots of the Þrst character. Another Ôside button 1Õ 
    press turns on all the dots of the next character, continuing until the last character is 
    reached.
    7. Press Ôside button 1Õ at the end of the LCD test to activate the ÔIcon TestÕ. The next Ôside 
    button 1Õ press turns on the Þrst icon.
    8. Press Ôside button 1Õ at the end of the Icon Test to activate the button test. Pressing any 
    side button (except Ôside button 1Õ), or any keypad button during the LCD test or Icon 
    test immediately activates this test. A good button press is veriÞed by a chirp.
    9. Press Ôside button 2Õ for 3 seconds in the control head test mode to return the radio to 
    the RF Test mode.  
    						
    							4-2Transceiver Performance Testing
    To enter the test mode for a non-display radio:
    Button Test (For models with ÓGÓ in location 10 of model number Example: AAH25RCH
    6GB6AN)
    1. Press the orange button; Ò3/1Ó appears which indicates that switch 3 is in the closed condition.
    2. Release the orange button; Ò3/0Ó appears which indicates that switch 3 is in the open condition.
    3. Rotate the mode selector knob; Ò4/0Óthrough Ò4/15Ó appears which indicates that knob 4 is in 
    mode position 1 through 15.
    4. Rotate the volume control; Ò2/0Ó through Ò2/255Ó appears.
    5. Press SB1, view Ò96/1Ó; release, view Ò96/0Ó.
    6. Press SB2, view Ò97/1Ó; release, view Ò97/0Ó.
    7. Press SB3, view Ò98/1Ó; release view Ò98/0Ó.
    8. Press PTT button, view Ò1/1Ó; release view Ò1/0Ó.
    Keypad (For models with ÓGÓ in location 10 of model number Example: AAH25RCH6
    GB6AN)
    1. Press 0, view Ò48/1Ó; release, view Ò48/0Ó.
    2. Press 1, view Ò49/1Ó; release, view Ò49/0Ó.
    3. Press 2, view Ò50/1Ó; release, view Ò50/0Ó.
    4. Press 3, view Ò51/1Ó; release, view Ò51/0Ó.
    5. Press 4, view Ò52/1Ó; release, view Ò52/0Ó.
    6. Press 5, view Ò53/1Ó; release, view Ò53/0Ó.
    7. Press 6, view Ò54/1Ó; release, view Ò54/0Ó.
    8. Press 7, view Ò55/1Ó; release, view Ò55/0Ó.
    9. Press 8, view Ò56/1Ó; release, view Ò56/0Ó.
    10. Press 9, view Ò57/1Ó; release, view Ò57/0Ó.
    11. Press *, view Ò58/1Ó; release, view Ò58/0Ó.
    12. Press #, view Ò59/1Ó; release, view Ò59/0Ó.
    13. Press , view Ò130/1Ó; release, view Ò130/0Ó.
    16. Press Option Select1, view Ò135/1Ó; release, view Ò135/0Ó.10. Turn radio off to exit test mode.
    Note:XX = channel number (01 - 14)
    1. Turn the radio on.
    2. Within ten seconds after the self test is complete, press Ôside button 2Õ (Figure 4-1) Þve 
    times in succession.
    3. Press Ôside button 1Õ the number of times listed in Table 4-1 to get the number of corre-
    sponding beeps.
    4. Turn radio off to exit test mode.
    5. To access all 14 test modes on a 4-channel radio, the frequency knob and mechanical 
    stop sleeve must be removed (see paragraph 3-8 exploded view diagram). 
    						
    							Transceiver Performance Testing4-3
    17. Press Option Select2, view Ò136/1Ó; release, view Ò136/0Ó.
    18. Press Option Select3, view Ò137/1Ó; release, view Ò137/0Ó.
    19. Pressing SB2 for 3 seconds in the Control Head Test mode will cause the radio to return to the RF 
    Test mode. 
    Figure 4-1. Radio Side Button Locations
    Figure 4-2. Two-Line Display
    Side Button 2
    Side Button 3On/Off
    KnobChannel
    Selector
    Knob
    Side Button 1
    (programmable)
    (programmable)
    (programmable)
    Annunciators
    Phone Call 
    						
    							4-4Transceiver Performance Testing
    Table 4-1.  Receiver Performance Checks
    * See Table 4-4 of Basic Service Manual 68P80906Z54 for Test Frequencies.
    Test Name Service Monitor Radio Test Set Comments
    Reference 
    FrequencyMode: PWR MON
    4th channel test frequency*
    Monitor: Frequency error
    Input at RF In/OutTEST MODE,
    Test Channel 
    4 carrier 
    squelch out-
    put at 
    antennaPTT to continu-
    ous (during the 
    performance 
    check)Frequency error to be 
    ±600 Hz UHF
    Rated Audio Mode: GEN
    Output level: 1.0mV RF
    4th channel test frequency*
    Mod: 1kHz tone at 
    3kHz deviation
    Monitor: DVM: AC VoltsTEST MODE
    Test Channel 
    4 carrier 
    squelchPTT to OFF 
    (center), meter 
    selector to 
    Audio PASet volume control to 
    3.16Vrms
    DistortionAs above, except to distor-
    tionAs aboveAs aboveDistortion 3.0% 
    Typical
    Sensitivity 
    (SINAD)As above, except SINAD, 
    lower the RF level for 12dB 
    SINAD.As above PTT to OFF 
    (center)RF input to be 
    0.25mV
    Noise 
    Squelch 
    Threshold 
    (only radios 
    with conven-
    tional sys-
    tem need to 
    be tested)RF level set to 1mV RFAs abovePTT to OFF 
    (center), meter 
    selection to 
    Audio PA, 
    speaker/load to 
    speakerSet volume control to 
    3.16Vrms
    As above, except change fre-
    quency to a conventional 
    system. Raise RF level from 
    zero until radio unsquelches.out of TEST 
    MODE; select 
    a conven-
    tional systemAs  above Unsquelch to occur at 
    
    						
    							Transceiver Performance Testing4-5
    ***MDC
    * See Table 4-4 of Basic Service Manual 68P80906Z54 for Test Frequencies.
    Table 4-2.  Transmitter Performance Checks 
    Test 
    NameService Monitor Radio Test Set Comments
    Reference 
    FrequencyMode: PWR MON
    4th channel test frequency*
    Monitor: Frequency error
    Input at RF In/OutTEST MODE,
    Test Channel 
    4 carrier 
    squelch PTT to continu-
    ous (during the 
    performance 
    check)Frequency error 
    ±600 Hz UHF
    Power RF As above As above As above Refer to SpeciÞcations 
    Voice 
    ModulationMode: PWR MON
    4th channel test frequency*
    atten to -70dB, input to RF 
    In/Out
    Monitor: DVM, AC Volts
    Set 1kHz Mod Out level for 
    0.025Vrms at test set,
    80mVrms at AC/DC test set 
    jackAs aboveAs above, meter 
    selector to micDeviation:
    UHF:
    ³ 4.0 KHz but £ 5.0 
    kHz (25 KHz Ch Sp) 
    Global.
    4KHz (20 kHz Ch Sp)
    U.S. and Canada.
    Voice 
    Modulation 
    (internal)Mode: PWR MON
    4th channel test frequency*
    atten to -70dB, input to RF 
    In/OutTEST MODE, 
    Test Channel 
    4 carrier 
    squelch out-
    put at 
    antennaRemove modu-
    lation inputPress PTT switch on 
    radio. Say ÒfourÓ loudly 
    into the radio mic. 
    Measure deviation: 
    UHF:
    ³ 4.0 kHz but £ 5.0 
    KHz (25 kHz Ch Sp)
    High-Speed 
    Data Modu-
    lation***As aboveTEST MODE, 
    Test Channel 
    4 high speed 
    output at 
    antennaPTT to continu-
    ous (during the 
    performance 
    check)Deviation: 
    UHF: ³ 2.5 kHz but £ 
    3.5 KHz (25 kHz Ch 
    Sp)
    Low-Speed 
    Data Modu-
    lation UHFAs above TEST MODE, 
    Test Channel 
    4 TLS output 
    at antennaPTT to continu-
    ous (during the 
    performance 
    check)Deviation:
    UHF: ³500Hz but £ 
    1000Hz (25 kHz Ch 
    Sp)
    DTMF 
    ModulationAs above,
    4th channel test frequency*TEST MODE, 
    Test Channel 
    4 DTMF out-
    put at 
    antennaAs aboveDeviation: 
    UHF: ³ 3.05 kHz but £ 
    3.45 kHz (25 kHz Ch 
    Sp)
    PL/DPL 
    ModulationAs above
    4th channel test frequency*
    BW to narrowTEST MODE, 
    Test Channel 
    4
    TPL
    DPLAs above Deviation:
    UHF: ³500Hz but £ 
    1000Hz (25 kHz Ch 
    Sp) 
    						
    							4-6Transceiver Performance Testing
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