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Motorola Two Way Portable Radio Ht1000 Jt1000 Mt2000 Mts2000 Mtx Series 6881200c75 B Manual
Motorola Two Way Portable Radio Ht1000 Jt1000 Mt2000 Mts2000 Mtx Series 6881200c75 B Manual
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Appendix A- 3 Troubleshooting Secure OperationsRefer to Section 6 of this radio service manual for disassembly and reassembly information, refer to Section 9 “Removal And Installation” for secure module and pad orientation, and refer to the radio theory/ troubleshooting manual for a general overview of troubleshooting information and procedures. A key variable loader and oscilloscope are needed to troubleshoot the Secure Module. NOTE:The Secure Module itself is NOT serviceable. If the Secure Module is found to be defective then it must be replaced. ERROR 09/10The MTS 2000 Series Handie-Talkie™ Portable Radio automatically performs a self test on every power-up. Should the radio fail the self tests, the display will show “ERROR XX/XX” (where XX/XX is alphanumeric) accompanied by a short beep. If the display shows “ERROR 09/10” or “E09/10”, then the radio failed the secure power-up self tests and the host microcontroller is unable to communicate with the Secure Module via the SPI bus. Turn off the radio, check the battery connection, and turn the radio back on. If the radio still does not pass the self tests, then a problem exists with the secure operations of the radio. Since the module is removable, a good first step in troubleshooting secure operation is simply to replace the suspect Secure Module with a known working module. If this does not fix the problem, then the original module is probably not the cause of the problem. If the new module does fix the problem, then the original module must be replaced. A complete procedure for troubleshooting this error is listed below: 1. Turn the radio off, check the battery connection, and turn the radio back on. 2. If the error condition still exists, check that a Secure Module is installed and make sure that it is properly connected to the controller board. To do this, refer to the disassembly and reassembly sections of this manual. 3. Turn the radio back on. 4. If the error condition still exists and a working secure module with the same kit number is available, replace the suspect module with the working module. 5. If the problem persists, disassemble the radio and check the encryption connector SPI pins (listed in Appendix Table 1) for data transitions when the radio is turned on and off. If activity is not seen on all five lines, check both sides of the connector for broken connections. 6. Troubleshoot the Controller Board. Keyloading ProblemsUse the following procedure to troubleshoot keyloading problems: 1. Verify that the correct Key Variable Loader (KVL) is being used for the particular encryption algorithm present in the radio. Refer to Appendix Table 2:
Appendix A- 42. 2.Connect the KVL to the radio via the TDN9390A keyloader cable. When the cable is connected to the radio, the radio should enter the keyloading mode of operation, and the radio should display “KEYLOADING” or “KEYLDG” and make a beep tone. 3. 3.If the radio displays “ERROR 09/10” or “E09/10” then go to the ERROR 09/10 troubleshooting section. 4. 4.If the radio does not go into keyloading mode, detach and reattach the keyloader cable. 5. 5.If there is still a problem, refer to the universal connector illustration found in the schematic and circuit board section of this manual, and short pins 8, 10, and 12 on the universal connector together. If this causes the radio to go into keyloading mode, then replace the keyloader cable. 6. 6.If the radio still does not go into keyloading mode, check the continuity of the Front Cover/Display Flex and make sure that the Flex is properly connected to the Universal Connector and to the Controller Board. 7. 7.If the radio does go into keyloading mode, but after starting the keyloading process the KVL display indicates “X FAIL”, then check to see if there are transitions on pins 13, 15, and 16 of connector P1 on the Secure Module during a keyload. 8. 8.If there are no transitions on any one of these lines during a keyload, check the integrity and continuity of the Expansion Board Connector. If it is OK, try replacing the Controller Board. 9. 9.If there are transitions on these lines, try replacing the Secure Module. 10.10.If the KVL display indicates “X PASS” but you cannot hear a keyload verification tone, then check the volume of the radio. If the volume is OK, troubleshoot the receive routing paths in the radio. Service AidA cable, Motorola kit number TDN9390A, connects the MTS 2000 radio universal connector to the keyloader. Retrofit Instructions GeneralThis section gives instructions on retrofitting a secure module into a secure-capable MTS 2000 radio. The following paragraphs give directions on how to physically install the secure module, how to Appendix A Table 2. Key Variable Loader Secure Module Kit KVL Kit Description NTN7279A T3011_X DES NTN7280A T3011_X DES-XL NTN7281A T3010_X DVP NTN7282A T3014_X DVP-XL NTN7283A T3012_X DVI-XL
Appendix A- 5 enable the secure options by updating the codeplug, and how to tune the radio for optimum secure performance. Physical Retrofit of Secure ModuleThe radio must be partially disassembled to install the secure module. Follow the disassembly procedures in Section 6, located toward the front of this manual. Proceed through “Disassembly to Board Level”) step 8, where the front cover has been removed and the controls flex has been disconnected from the controller board. Continue through step 9a, to loosen the front shield. Do not completely remove the front shield. Simply raise the lower portion of the shield while the opposite end is still connected to the top of the radio. With the front shield raised, observe the controller board which takes up the bottom third of the radio. On the lower right corner of the controller board is an empty female connector, which will be used to mate the controller board to the secure module. Place the secure module (component side toward controller board) over the controller board with the secure module’s male connector placed above and aligned to the female connector on the controller board. Interlock the connectors by pressing down on the back of the secure module. The secure module has now been installed. Reassemble the radio according to the reassembly instructions in Section 6, located toward the front of this manual. Begin with “Reassembly (Control Top/Front Shield/ Controls Flex as a unit to Chassis), step 2. Update Codeplug Through RSS GeneralOnce the secure module is installed, the radios codeplug must be reprogrammed so that the new hardware can be used. There will also be some secure options that the user may or may not want to activate. Appendix Table 3, at the end of this appendix, gives a quick reference to several properties and a brief description for each parameter. Refer to the RSS manual for general instructions in the use of RSS. Set Secure-Equipped FieldThe radio must be reprogrammed to utilize the secure module. At the RSS main menu, press F4 for the CHANGE/CREATE/VIEW menu. Press F3 for the Radio Wide Buttons, Switches, Display, Scan, Phone screen. Press F2 for Radio Wide Options screen. Here, press tab to reach the Secure Equipped field. Press up/down arrow keys to select YES. Set XL IC Present FieldIf the secure module has an XL IC (the Range Extension or -XL option), the radio must be reprogrammed to show that this IC is present. While still in the Radio Wide Options screen, press F6 to see Secure Options. Press Tab until the XL IC Present field is highlighted. Press up/down arrow keys to select YES. If the secure module does not have an XL IC, set the XL IC Present field to NO. ! C a u t i o n Anti-static precautions must be observed at all times.
Appendix A- 6 Enable Secure On Desired ChannelsTo actually use the secure option, Secure must be enabled on the channels for which it is desired. A channel can be strapped to secure- only, or clear-only, or secure/clear-selectable. For conventional channels, proceed as follows: Press F4 at the Main Menu to see the CHANGE/CREATE/VIEW menu. Press F6 to see Conventional Systems, Personalities, MDC, Options. Press F3 to see Conventional Personalities, Options. Press F6 to see the SECURE OPTIONS screen. Press Tab to select the Secure/Clear Strapping field. For trunking channels, proceed as follows: Press F4 at the Main Menu to see the CHANGE/CREATE/VIEW menu. Press F4 to see Trunking Systems, Personalities, Call Lists, Options screen. Press F4 to see Trunking Personalities: Talk Groups, Emergency Options, etc. Press Tab to select the Strapping field. An Announcement Group must be specified for the Strapping parameter to appear. This selects the Announcement Group Strapping. Press F7 to select Talk Groups. Press Tab to select the strapping of each Talk Group. Other Secure OptionsThere are other secure options that can be changed on a per-channel basis, such as: Proper Code Detection, Transmit XL, or CFB. For conventional channels, these options are found on the same screen as Secure/Clear Strapping (F4/F6/F3/F6). These options are XL Transmit, Scan Holdoff Strapping, RX Modulation, and Proper Code Detect. For trunking channels, the only selectable option is Proper Code Detect. This can be found by going to the MORE OPTIONS screen (F9) from the screen that was used to select secure/clear Strapping for trunking channels. Secure Retrofit TuningAfter installing a secure-retrofit board into a radio, the secure TX deviation and the secure RX discriminator level must be tuned. Follow the procedure outlined in Section 9 “Secure Alignment Procedure” in this publication for the tuning of these two secure-related alignments. The TX deviation balance (compensation) does not need to be performed as part of the secure retrofit procedure. Use the transmit deviation balance (compensation) procedure as outlined in this appendix, only when a complete radio alignment is being performed with a secure board installed. Secure Alignment Procedure GeneralFor optimum radio performance, the secure transmit deviation and the receive discriminator level must be set. Refer to Section 5, “Radio Alignment Procedure”, for a description of the radio alignment test setup, an RSS service menu overview, and for general radio tuning procedures. All normal radio tuning should be performed in the proper sequence before proceeding with secure tuning. Note that the transmit deviation balance (compensation) tuning must be performed differently if a secure board is installed in the radio. Follow the procedure changes outlined below when tuning transmit deviation balance, and complete the normal tuning. Then proceed
Appendix A- 7 with the additional tuning for secure TX deviation and secure RX discriminator level tuning. Transmit Deviation Balance (Compensation)When tuning with a secure board installed, the coupling capacitor inside the RKN4035A Test Cable will cause rolloff of the low port modulation. To fix this, the cable should be dc coupled (“VOL” position) and an external coupling capacitor (1.3µF or larger) must be placed in series with the signal source input to the AC/DC MTR. Follow the “Transmit Deviation Balance (Compensation)” procedure outlined in Section 5, except change step 3 as follows: 3. Set the RTX4005B Test Box meter selector switch to the “VOL” position, and connect the signal source to the AC/DC MTR port thru a 1.3µF capacitor. Inject an 80 Hz tone at 100mVrms thru this capacitor. Keep the ac voltmeter in parallel to the AC/DC MTR input to ensure the proper input signal level. Secure TX DeviationTransmit deviation balance (compensation) and transmit deviation limit adjustments should be completed before secure deviation is adjusted. Remember to use the new transmit deviation balance procedure outlined in the previous paragraphs before performing the following steps. 1. From the SERVICE menu, press F2 to select TRANSMITTER alignment. 2. Press F8 to select the SECURE TX DEV softpot. 3. Press F6 to key the radio on the test frequency. The screen will indicate that the radio is transmitting. 4. Measure the secure deviation on your service monitor. 5. Use the up/down arrow keys to adjust the secure deviation per Appendix Table 3. 6. Press F6 to dekey the radio. Press F8 to program the softpot value. 7. Press F10 to return to the TRANSMITTER menu. Secure RX Discriminator Level8. Set the RTX4005B Test Box meter selector switch to the “MX DISC” position, and connect an ac volt-meter (capable of 1mV resolution on a 2V scale) to the test box AC/DC meter port. 9. From the SERVICE menu, press F3 to select RECEIVER alignment. 10.Press F8 to select the SECURE DISCRIMINATOR LEVEL softpot. The screen will indicate the receive test frequency to be used. 11.Set the RF test generator to the receive test frequency. Set the RF Appendix A Table 3. Secure Deviation Channel Spacing (kHz) Secure Deviation (kHz) 25 / 30 2.91 - 3.06 20 (VHF / UHF) 1.69 - 1.84 20 (821 - 824, 866 - 969) 1.69 - 1.84 12.5 N / A
Appendix A- 8level at the radio standard antenna port to 1mV (-47dBm) modulated with 3.0 kHz FM deviation of a 1 kHz tone. 12.Use the UP/DOWN arrow keys to obtain a discriminator level between 206 - 218mVrms (target value of 212 mVrms) observed on the ac volt-meter. 13.Press F8 to program the softpot value. 14.Press F10 to return to the RECEIVER menu. Removal And InstallationRefer to Appendix Figure 2, Secure Module Location Detail, when adding, removing, or replacing the secure module and/or secure module pad. Notice the orientation of the secure module and the secure module pad to the controller board. RemovalPerform the disassembly procedure outlined in Section 6, up to and including removing the radio’s front shield. Remove the secure module by pulling it out and away from the controller board. NOTE:The secure module and the controller board connect via a plug and jack located at the opposite corner from the round popple switch. Remove the secure module pad as necessary. Replacement/InstallationPerform the disassembly procedure described in the preceding paragraphs. Refer to Appendix Figure 2 for secure module pad and secure module board orientation. If the secure module pad was removed, place the removed pad or a new pad (Motorola part number 7505670Z01) on the controller board and ensure that it seats flush with the controller board on all sides. Place the secure module on the secure module pad. Press the secure module plug into the controller board jack with enough force so that the jack and plug snap together. Reassemble the radio per the procedure outlined in Section 6 of this manual.
Appendix A- 9 Appendix Figure 2. Secure Module Location Detail
Appendix A- 10Appendix A Table 4. RSS Secure Parameters ParameterDefault Possible SettingsRadio Wide/Per ChannelUsed in Conv/TrunkDescription Secure EquippedNo Yes/No Radio Wide Both Notifies radio that Secure Module is present XL IC Present No Yes/No Radio Wide Both Notifies radio that Secure Module contains XL IC Secure/Clear StrappingSelect Select/ Clear/ SecurePer Channel Conv Sets channel to Clear-Only or Secure-Only or user Selectable Strapping Clear Select/ Clear/ SecurePer Channel Trunk Sets channel to Clear-Only or Secure-Only or user Selectable XL Transmit Enable Enable/ DisablePer Channel Conv Enables TX XL operation or disables for CFB Scan Select Non-XL&XL Non-XL/ Non- XL&XLPer Channel Conv Selects between Non-XL and XL Scan Unsquelch Duration Scan Holdoff StrappingBoth Both/ Clear Only/ Secure OnlyPer Channel Conv Scan for Clear or Secure or Both on a particular channel RX Modulation2-Level Rx Auto Rx/ 2-Level RxPer Channel Conv Tells radio to look for 2&4 -level signals or 2-level signals only Proper Code Detect (Conv)Enabled Enabled/ DisabledPer Channel Conv Enables RX proper code detection Proper Code Detect (Trunk)Disabled Enabled/ DisabledPer Channel Trunk Enables RX proper code detection TX Clear Alert TonesEnabled Enabled/ DisabledRadio Wide Both Enables alert tone when PTT is pressed while in the Clear mode Periodic Keyfail Alert ToneEnabled Enabled/ DisabledRadio Wide Both Enables a Keyfail Alert Tone to sound periodically in a key-fail condition Non-XL Scan Unsquelch Duration275mS 0-6375ms Radio Wide Both The time after an activity detect that radio will wait on channel without an unsquelch in Non-XL mode Non-XL Scan Unsquelch Duration875mS 0-6375ms Radio Wide Both The time after an activity detect that radio will wait on channel without an unsquelch in XL mode
Appendix B- 1 Appendix B 12 Model History Tables The following five tables include all of the HT 1000, JT 1000, MT 2000, MTS 2000, and MTX Series models from the beginning of this product line to date. Each table includes model number, model number description, and the kit numbers of the transceiver board (Xcvr Bd) and the controller board (Ctrl Bd) that shipped with that particular model. The chart also lists replacement transceiver board, controller board, and codeplug. Appendix B Table 1. HT 1000 Models Model Number Description Xcvr Bd Ctrl BdReplacement Xcvr Bd Ctrl BdCodeplug H01KDC9AA1AN VHF 2-F Closed 5-1W NUD7070A NTN7090A NUD7085E NCN6129B D64W H01KDC9AA1BN VHF 2-F Closed 5-1W NUD7085A NTN7092A NUD7085E NCN6129B D64W H01KDC9AA1BN VHF 2-F Closed 5-1W NUD7085B NTN7092B NUD7085E NCN6129B D64W H01KDC9AA1CN VHF 2-F Closed 5-1W NUD7085C NCN6129A NUD7085E NCN6129B D64W H01KDC9AA1CN VHF 2-F Closed 5-1W NUD7085C NCN6129B NUD7085E NCN6129B D64W H01KDC9AA1DN VHF 2-F Closed 5-1W NUD7085D NCN6129C NUD7085E NCN6140C D64W H01KDC9AA1DN VHF 2-F Closed 5-1W NUD7085E NCN6138A NUD7085E NCN6140C D64W H01KDC9AA1DN VHF 2-F Closed 5-1W NUD7091A NCN6140A NUD7091B NCN6140C F91P-3 H01KDC9AA1DN VHF 2-F Closed 5-1W NUD7091B NCN6140B NUD7091B NCN6140C F91P-3 H01KDC9AA1DN VHF 2-F Closed 5-1W NUD7091B NCN6140C NUD7091B NCN6140C F91P-3 H01KDC9AA1DN VHF 2-F Closed 5-1W NUD7095B NCN6140C NUD7095B NCN6140C F91P-3 H01KDC9AA1DN VHF 2-F Closed 5-1W PMUD7095B PMCN6140C NUD7095B NCN6140C H01KDC9AA3AN VHF 16-F Closed 5-1W NUD7070A NTN7090A NUD7070D NCN6129BD64W H01KDC9AA3BN VHF 16-F Closed 5-1W NUD7070B NTN7092B NUD7070D NCN6129B D64W H01KDC9AA3CN VHF 16-F Closed 5-1W NUD7070C NCN6129A NUD7070D NCN6129B D64W H01KDC9AA3CN VHF 16-F Closed 5-1W NUD7070C NCN6129B NUD7070D NCN6129B D64W H01KDC9AA3DN VHF 16-F Closed 5-1W NUD7070D NCN6129C NUD7070D NCN6140C D64W H01KDC9AA3DN VHF 16-F Closed 5-1W NUD7070E NCN6138A NUD7070D NCN6140C D64W H01KDC9AA3DN VHF 16-F Closed 5-1W NUD7092A NCN6140A NUD7092B NCN6140C F91P-3 H01KDC9AA3DN VHF 16-F Closed 5-1W NUD7092B NCN6140B NUD7092B NCN6140C F91P-3 H01KDC9AA3DN VHF 16-F Closed 5-1W NUD7092B NCN6140C NUD7092B NCN6140C F91P-3 H01KDC9AA3DN VHF 16-F Closed 5-1W NUD7095B NCN6140C NUD7095B NCN6140C F91P-3 H01KDC9AA3DN VHF 16-F Closed 5-1W PMUD7095B PMCN6140C NUD7095B NCN6140C H01RDC9AA1AN UHF B1 2-F Closed 4-1W NUE7213A NTN7090A NUE7240D NCN6129BD64W Refer to the “Read Me” file on the replacement code plug disc to ensure current code plug use. Be sure to use the HJV_0002.EXE code plug tool for correct programming.
Appendix B- 2 H01RDC9AA1BN UHF B1 2-F Closed 4-1W NUE7240B NTN7092B NUE7240D NCN6129BD64W H01RDC9AA1CN UHF B1 2-F Closed 4-1W NUE7240C NCN6129A NUE7240D NCN6129B D64W H01RDC9AA1CN UHF B1 2-F Closed 4-1W NUE7240C NCN6129B NUE7240D NCN6129B D64W H01RDC9AA1DN UHF B1 2-F Closed 4-1W NUE7240D NCN6129C NUE7240D NCN6140C D64W H01RDC9AA1DN UHF B1 2-F Closed 4-1W NUE7265A NCN6141A NUE7265B NCN6140C F91P-3 H01RDC9AA1DN UHF B1 2-F Closed 4-1W NUE7265B NCN6141B NUE7265B NCN6140C F91P-3 H01RDC9AA1DN UHF B1 2-F Closed 4-1W NUE7265B NCN6140C NUE7265B NCN6140C F91P-3 H01RDC9AA1DN UHF B1 2-F Closed 4-1W NUE7272B NCN6140C NUE7272B NCN6140C F91P-3 H01RDC9AA1DN UHF B1 2-F Closed 4-1W PMUE7272B PMCN6140C NUE7272B NCN6140C H01RDC9AA3AN UHF B1 16-F Closed 4-1W NUE7213A NTN7090A NUE7231C NCN6129BD64W H01RDC9AA3BN UHF B1 16-F Closed 4-1W NUE7213B NTN7092B NUE7231C NCN6129B D64W H01RDC9AA3CN UHF B1 16-F Closed 4-1W NUE7213C NCN6129A NUE7231C NCN6129B D64W H01RDC9AA3CN UHF B1 16-F Closed 4-1W NUE7213C NCN6129B NUE7231C NCN6129B D64W H01RDC9AA3DN UHF B1 16-F Closed 4-1W NUE7231C NCN6129C NUE7231C NCN6140C D64W H01RDC9AA3DN UHF B1 16-F Closed 4-1W NUE7266A NCN6141A NUE7266B NCN6140C F91P-3 H01RDC9AA3DN UHF B1 16-F Closed 4-1W NUE7266B NCN6141B NUE7266B NCN6140C F91P-3 H01RDC9AA3DN UHF B1 16-F Closed 4-1W NUE7266B NCN6140C NUE7266B NCN6140C F91P-3 H01RDC9AA3DN UHF B1 16-F Closed 4-1W NUE7272B NCN6140C NUE7272B NCN6140C F91P-3 H01RDC9AA3DN UHF B1 16-F Closed 4-1W PMUE7272B PMCN6140C NUE7272B NCN6140C H01SDC9AA1AN UHF B2 2-F Closed 4-1W NUE7214A NTN7090A NUE7241D NCN6129BD64W H01SDC9AA1BN UHF B2 2-F Closed 4-1W NUE7241B NTN7092B NUE7241D NCN6129B D64W H01SDC9AA1CN UHF B2 2-F Closed 4-1W NUE7241C NCN6129A NUE7241D NCN6129B D64W H01SDC9AA1CN UHF B2 2-F Closed 4-1W NUE7241C NCN6129B NUE7241D NCN6129B D64W H01SDC9AA1DN UHF B2 2-F Closed 4-1W NUE7241D NCN6129C NUE7241D NCN6140C D64W H01SDC9AA1DN UHF B2 2-F Closed 4-1W NUE7267A NCN6141A NUE7267B NCN6140C F91P-3 H01SDC9AA1DN UHF B2 2-F Closed 4-1W NUE7267B NCN6141B NUE7267B NCN6140C F91P-3 H01SDC9AA1DN UHF B2 2-F Closed 4-1W NUE7267B NCN6140C NUE7267B NCN6140C F91P-3 H01SDC9AA1DN UHF B2 2-F Closed 4-1W NUE7273B NCN6140C NUE7273B NCN6140C F91P-3 H01SDC9AA1DN UHF B2 2-F Closed 4-1W PMUE7273B PMCN6140C NUE7273B NCN6140C H01SDC9AA3AN UHF B2 16-F Closed 4-1W NUE7214A NTN7090A NUE7232C NCN6129BD64W H01SDC9AA3BN UHF B2 16-F Closed 4-1W NUE7214B NTN7092B NUE7232C NCN6129B D64W H01SDC9AA3CN UHF B2 16-F Closed 4-1W NUE7214C NCN6129A NUE7232C NCN6129B D64W H01SDC9AA3CN UHF B2 16-F Closed 4-1W NUE7214C NCN6129B NUE7232C NCN6129B D64W H01SDC9AA3DN UHF B2 16-F Closed 4-1W NUE7232C NCN6129C NUE7232C NCN6140C D64W H01SDC9AA3DN UHF B2 16-F Closed 4-1W NUE7268A NCN6141A NUE7268B NCN6140C F91P-3 H01SDC9AA3DN UHF B2 16-F Closed 4-1W NUE7268B NCN6141B NUE7268B NCN6140C F91P-3 Appendix B Table 1. HT 1000 Models Model Number Description Xcvr Bd Ctrl BdReplacement Xcvr Bd Ctrl BdCodeplug