Motorola Radio Mcs2000 Vol 2g 68p81080c48 O Manual
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Theory of Operation 3 Theory of Operation 2 This chapter provides theory of operation information for the radio. It starts with a block diagram level functional description of the entire radio. This is followed by a detailed functional description for each of the four major functions of the radio. Introduction The radio is composed of the following five major functions: ¥ Receiver ¥ Transmitter ¥ Controller ¥ Dc Power Control and Regulation ¥ Operator Interface (Control Head) The receiver, transmitter, controller, and dc power control and regulation functions are all located on a single circuit card assembly (CCA) in the main body of the radio. The CCA is called the transceiver board. The operator interface function consists of the control head, which plugs into the main body of the radio. There are three different control head types: the Model I for the Model I Radio; the Model II for the Model II Radio; and the Model III for the Model III Radio. The three control heads are covered in their entirety in Volume 1 of this service manual. The transceiver board in the main body of the radio is physically separated into six functional sections as follows: ¥ Receiver Front End ¥ Receiver Intermediate Frequency (IF) ¥ Receiver Back End ¥ Power Amplifier (PA) ¥ Synthesizer ¥ Controller The controller section is further divided into two sub-sections: main controller; and power control. The mechanical layout of the transceiver board is illustrated in Chapter 3.
4 Theory of Operation Separate component location diagrams, parts lists, and schematic diagrams are provided in this service manual for each of the six physical sections of the transceiver board and for the control heads. The component location diagrams, parts lists, and schematic diagrams for the controller section of the transceiver board and for the three types of control heads are located in Volume 1 of this service manual. The component location diagrams, parts lists, and schematic diagrams for the other five physical sections of the transceiver board are located in this volume. Block Diagram Level Theory of Operation The following discussion refers to the functional block diagram for the radio, Figure 1. The receiver function of the radio detects, demodulates, amplifies, and outputs via the loudspeaker, radio signals picked up by the vehicle or fixed-station antenna. The radio signal input reaches the receiver from the antenna via the antenna switch, which is located in the transmit- ter function of the radio. The radio signals picked up by the antenna are signals that have been re-broadcast by trunked or conventional repeaters, or that have been broadcast directly by other mobile or fixed station radios. The receiver function of the radio consists of: the receiver front end section; the receiver intermediate frequency (IF) section; the receiver back end section; and the audio signal filter (ASFIC) and receiver audio power amplifier circuits in the controller section. The receiver function of the radio uses the double conversion super- heterodyne design to optimize image rejection and selectivity. The receiver front end section converts the receiver input signal to a first IF of 44.85 MHz. The frequency upon which the receiver operates is determined by a first local oscillator signal generated by the synthesiz- er section. For the purpose of this discussion, the synthesizer section is considered to be part of the transmitter function of the radio. The 44.85 MHz IF output signal from the receiver front end section passes through the receiver IF section where it is filtered and amplified. The output of the receiver IF section goes to the receiver back end section. In the receiver back end section, which contains the zero intermediate frequency (ZIF) integrated circuit (IC), the receiver IF signal is demodulated to produce receiver audio and squelch signals. The receiver audio and squelch signal outputs from the receiver back end section are processed by the audio signal filter integrated circuit (ASFIC) in the controller section of the radio to generate receiver audio (filtered) and squelch detect signals. The filtering characteristics and other processes of the ASFIC are controlled by the central processor unit in the controller section. The receiver audio signal (filtered) from the output of the ASFIC goes to the input of the receiver audio power amplifier circuit, which is located in the controller section of the radio.
Theory of Operation 5 RECEIVER RECEIVE RF SIGNAL RECEIVE RF SIGNAL RECEIVER FRONT END SECTIONRECEIVER IF SECTIONRECEIVER AUDIO AUDIO SIGNAL FILTER (ASFIC) AUDIO PA ENABLE SQUELCH DETECT RECEIVER AUDIO RECEIVER AUDIO POWER AMPLIFIER RECEIVER BACK END SECTION (ZERO IF)SQUELCH FIRST RECEIVER LOCAL OSCILLATOR2.1 MHz REFERENCE OSCILLATOR IF IFLOUDSPEAKER P/O CONTROLLER SECTION (NOTE 1) DC POWER CONTROL AND REGULATION 13.8VDC FROM VEHICLE BATTERY OR BASE STATION POWER SUPPLYCONTROL AND REGULATION CIRCUITSREGULATED DC POWER P/O CONTROLLER SECTION (NOTE 1) TO TRANSCEIVER BOARD AND CONTROL HEAD CIRCUITS P/O CONTROLLER SECTION (NOTE 1) AUDIO SIGNAL FILTER (ASFIC)AUDIO MODULATION SIGNAL SYNTHESIZER SECTION MEMORY RF POWER CONTROL FEEDBACK CONTROL SB9600 DATA BUS ACCESSORY INPUTS AND OUTPUTS2.1 MHz REFERENCE OSCILLATORCENTRAL PROCESSOR UNIT (CPU) SUPPORT LOGIC (SLIC) RF POWER AMPLIFIERTRANSMIT RF SIGNALPOWER DETECTOR AND ANTENNA SWITCHANTENNATRANSMITTER POWER AMPLIFIER SECTION FIRST RECEIVER LOCAL OSCILLATOR, 2.1 MHz REFERENCE OSCILLATOR TRANSMITTER INJECTION SIGNAL SERIAL PERIPHERAL INTERFACE (SPI) BUS AUDIO PA ENABLE TRANSMITTER MICROPHONE PUSH TO TALK (PTT)OPERATOR KEYBOARD, PUSHBUTTONS, AND OTHER CONTROLS MICROPHONE AUDIO CONTROL HEAD PROCESSOROPERATOR DISPLAY DISPLAY DATA 1. REFER TO VOLUME 1 OF THIS SERVICE MANUAL FOR INFORMATION ABOUT CONTROLLER SECTION. NOTES: 2. REFER TO VOLUME 1 OF THIS SERVICE MANUAL FOR INFORMATION ABOUT CONTROL HEAD. OPERATOR INTERFACE (CONTROL HEAD - NOTE 2) MAEPF-26567-B P/O CONTROLLER SECTION (NOTE 1) HARMONIC FILTER Figure 1 . Overall Radio Functional Block Diagram
6 Theory of Operation The receiver audio power amplifier circuit does not pass the receiver audio signal to the loudspeaker until it receives an audio PA enable signal from the controller section of the radio. The reason is that the receiver portion of the radio includes a squelch function, which prevents receiver noise from passing to the loudspeaker during periods of no signal reception.The controller generates the audio PA enable signal based on such variables as the level of the received signal, the frequency channel, and the operating mode of the radio. When the audio PA enable signal is generated, the audio power amplifier (PA) is activated and passes the receiver audio signal to the loudspeaker. The transmitter function of the radio produces a nominal 25-Watt radio frequency output signal. The radio frequency output signal is frequency modulated by an audio signal from the microphone or from another source such as a telephone keypad or handset. The transmitter function of the radio consists of: the audio signalling filter integrated circuit (ASFIC) in the controller section; the synthesizer section; and the transmitter power amplifier (PA) section. The ASFIC develops a modulation signal by amplifying an audio signal from the microphone, keypad, or handset. The synthesizer section generates a radio frequency carrier signal upon which the transmitter portion of the radio operates.The radio frequency carrier signal generated by the synthesizer section is frequency modulated in the synthesizer section by the modulation signal output from the ASFIC. The frequency modulated output signal from the synthesizer section is amplified to the required nominal 25-Watt power level by the power amplifier (PA) section.The output of the PA section passes through the antenna switch and is radiated by the vehicle antenna or fixed-station antenna. The controller section of the radio contains a microprocessor that controls the radio in accordance with its built in programming as well as commands input manually by the radio operator. The radio operator inputs manual commands to the controller section using the pushbuttons and other controls located on the control head. In addition to its controlling functions, the controller section provides audio amplification of the audio output signal in the receiver function. It also contains squelch detect circuitry based on a buffered discriminator signal from the Zero Intermediate Frequency Integrated Circuit (ZIF IC). The operator interface function of the radio consists of: a microphone or the microphone portion of a telephone handset; a telephone keypad if used; the pushbuttons and other controls on the control head; and the digital and graphics displays on the control head. The pushbuttons and other controls on the control head provide digital commands to the controller section, and in some instances, hardwired commands to controlled circuits. The digital and graphics displays receive display data from the controller section. The control head contains its own microprocessor, which communicates with the controller section of the radio via an SB9600 serial digital data bus. The DC power control and regulation function regulates and distributes to the various sections of the radio, DC power from the vehicle battery or fixed station power supply.
Theory of Operation 7 Receiver Detailed Functional Description The portion of the receiver function that is not part of the controller section of the radio is composed of three main sections: receiver front end; receiver intermediate frequency (IF), and receiver back end. The receiver covers the VHF range from 136 to 174 MHz. Receiver Front End The following discussion is based on the schematic diagram for the receiver front end section on page 19. Varactor Tuned Band- pass Filter A two pole filter tuned by dual varactor diode CR3302 preselects the incoming receive signal at terminal IF10-3-1 to reduce spurious effects to the stages that follow. The filter tuning voltage at terminal IF1-3-6, which ranges from 2.5 VDC to 7.5 VDC, is controlled by a digital to analog (D/A) converter integrated circuit in the controller section of the radio. The filter has three bandstops: at approximately at 45 MHz for the first IF; at 95 MHz for broadcast frequencies; and at the receive frequency plus 50 MHz for the receiver local oscillator frequency. The three bandstops improve receiver performance at those three specific spurious signal frequencies. In transmit mode, the input signal to the receiver front end is reduced by PIN diode CR3330, which is part of the RX/TX switch in the power amplifier section of the radio. A dual hot carrier diode (CR3303) limits any in-band signal to 10 dBm to prevent damage to the receiver preamplifier. Preamplifier The receiver preamplifier (Q3302) is a surface mount device (SMD), which has emitter and collector base feedback to stabilize gain and impedance, and minimize intermodulation distortion. To provide optimum transistor current drain, Q3302 is actively biased by a collector current sense circuit (Q3301 and associated components), which in receive mode is also used to bias the receive series PIN diode CR3641 (in the power amplifier section) via the decoupled emitter path of Q3302. The Q3302 collector current is set to approximately 22 mA at an emitter voltage of about 2 volts. The combined preamplifier and PIN diode bias circuit is driven by the keyed 9-Volt line (K9V1) from the controller section of the radio. To stabilize its output impedance, the preamplifier is followed by a 3 dB pad. Fixed Tuned Band-pass Filter A five pole fixed tuned band-pass filter, with two bandstops (both at approximately 220 MHz to suppress image frequencies), is included after the preamplifier. The filter provides signal transmission over the VHF range, wideband spurious signal suppression, and preamplifier to mixer matching. Mixer Q3303 is a double balanced active Gallium Arsenide (GaAs) mixer. Its three ports are matched for incoming VHF signal conversion to the 44.85 MHz IF using high-side injection. The mixer bias is set by R3341 to approximately 24 mA with P inj (RX INJ) = 5 dBm. The mixer IF output signal is fed through transformer T3303, where its impedance is transformed to match the input impedance of the receiver IF section.
8 Theory of Operation Receiver Intermediate Frequency (IF) The following discussion is based on the schematic diagram for the receiver IF section on page 21. Intermediate Frequency (IF) First Selection To optimize half-IF stability, a diplexer shunt circuit (C3401, R3401, L3401, C3402) matches the output impedance of the mixer in the receiver front end section to the input of two pole crystal filter Y3401 at the input of the receiver IF section. The output of filter Y3401 is matched to the following IF amplifier (Q3401). IF Amplifier IF amplifier Q3401 is a surface mount device of the same type as preamplifier Q3302 in the receiver front end section. It is actively biased by a collector base feedback circuit to a current drain of approximately 10 mA. Its output voltage swing is limited by a dual hot carrier diode (CR3402) to reduce overdrive effects at RF input signal levels above 27 dBm. IF second selection IF amplifier Q3401 is followed by matching networks into and out of the second crystal filter (Y3402). To optimize the filter pass band, a certain amount of signal is coupled from the input to the output of the filter to achieve a notch at the higher and lower adjacent channel. This improves the adjacent channel selectivity. The output from filter Y3402 is coupled via capacitor C3411 and terminal 1F3-2-9 to the input of the receiver back end section. Receiver Back End The following discussion is based on the schematic diagram for the receiver back end section on page 23. Zero IF (ZIF) Isolation Amplifier To obtain proper operation of the ZIF IC (U3201) in the receiver back end section, an isolation amplifier (Q3203) combined with an IF automatic gain control (AGC) and a low-pass filter follows. The collector path of Q3203 is loaded with a PIN diode (CR3203) in shunt configuration. Its control voltage is generated by a bias circuit with CR3204 in conjunction with the voltage out of U3201 pin 4 (U3201-4). This configuration provides a maximum AGC dynamic range of 40 dB and isolates the sensitive ZIF IC from an overdriving IF level. Additionally, the signal is low-pass filtered to suppress non- linear effects within the ZIF IC. ZIF IC (U3201) Within the ZIF IC, the 44.85 MHz IF signal is mixed in two quadrature paths down to baseband, filtered, processed, and FM demodulated. The conversion process to baseband is performed by using a second LO circuit consisting of Q3201, inductor L3204 and several capacitors that, in combination with varactor diode CR3201 and a loop filtered steering line from U3201-18, closes a phase locked loop (PLL). The demodulated audio signal exits the ZIF IC at U3201-28 and is applied to the Audio Signalling Filter IC (ASFIC), which is located in the controller section of the radio.
Theory of Operation 9 Transmitter Detailed Functional Description The transmitter function of the radio is distributed between the controller, synthesizer, and power amplifier (PA) sections of the radio. This is shown on the overall functional block diagram for the radio, Figure 1. The portion of the transmitter function physically located in the controller section is described in the Controller Section Theory of Operation located in Volume 1 of this service manual. That portion includes the audio circuits that filter, amplify, and otherwise process the audio signal from the microphone and/or telephone handset. The portion of the transmitter function located in the synthesizer section of the radio is described in the Synthesizer Detailed Functional Description , which follows this paragraph. The remaining part of the transmitter function of the radio is located in the power amplifier section, which is described after the description of the synthesizer. Synthesizer Detailed Functional Description The synthesizer section of the transmitter receives the amplified and processed audio signal from the controller section of the radio and produces a frequency-modulated radio frequency carrier signal (the transmitter injection signal), which is input to the transmitter power amplifier (PA) section. The synthesizer section of the radio also generates the first conversion local oscillator signal (180.85 to 218.85 MHz) and the second conversion reference oscillator signal (2.1 Mhz) for the receiver and controller sections of the radio. The following discussion is based on the schematic diagram for the synthesizer section on page 25. Synthesizer Circuitry The synthesizer consists of Pendulum reference oscillator U5800, Fractional-N integrated circuit (IC) U5801, transmit and receive voltage controlled oscillators (VCOs) Q3803 and Q3804, buffer amplifiers Q3805 and Q5801, transmit injection amplifier Q5802, and feedback amplifier Q5774. Pendulum reference oscillator U5800 contains a temperature compensated quartz crystal oscillator with a frequency of 16.8 MHz. The oscillator is tuned by a temperature referenced 5-bit analog-to- digital (A/D) converter located in the controller section of the radio. The output of the oscillator (U5800-10) is applied to U5801-14 (XTAL1) via C5754 and R5750. The transmit and receive VCOs are the grounded drain Colpitts type using junction field effect transistors (JFETs) and lumped elements. The transmit VCO covers the frequency range of 136 to174 MHz. The receive VCO covers the range of 180.85 to 218.85 MHz. The transmit VCO is activated by U5801-38 (AUX2) and the action of transistor switches Q3806 and Q3802. The receive VCO is activated by U5801-39 (AUX3) and the action of transistor switches Q3807 and Q3801. The frequency of each VCO is proportional to the applied control voltage, which is in the range of 2 to11 VDC. The control voltage is applied to frequency control varactors CR3803 through CR3806 via a loop filter.
10 Theory of Operation The Fractional-N synthesizer Integrated Circuit (U5801) contains the following circuits: - Prescaler - Programmable loop divider - Control divider logic - Phase detector - Charge pump - A/D converter for low frequency modulation - Modulation low-frequency/high-frequency balance attenuator - Positive voltage multiplier drivers - Serial interface for control - Super filter low noise supply Transistor Q5770 is a current amplifier for the super filter low noise supply. The super filter drops 9.3 VDC (emitter of Q5770) to about 8.6 VDC (collector of Q5770). The filtered 8.6 VDC supplies the oscillator circuit, modulation circuit, VCO switching circuits, and synthesizer charge pump resistor network. Feedback amplifier Q5774 provides the amplification and isolation necessary to drive the prescaler input (U5801-21). Three-terminal regulator U5802 drops 9.3 VDC from the controller section of the radio to 5 VDC required by the Fractional-N synthesizer IC. To generate a high voltage needed by the phase detector (charge pump) output stage at U5801-36 (VCP), a voltage of 13 VDC at CR5750-1 is generated by a positive voltage multiplier (CR5750, C5759, C5760). The positive voltage multiplier is basically a diode capacitor network driven by two 1.05-MHz 180 degrees out of phase signals (U5801-8 and U5801-9). The serial interface (SRL) of the microprocessor in the controller section of the radio is connected to the data line (U5801-2), clock line (U5801-3), and chip enable line (U5801-4) of the fractional-N IC. Synthesizer Operation The complete synthesizer works as follows: Fractional-N IC U5801 is programmed for either transmit or receive via the serial data bus. The appropriate VCO is activated via the AUX control pins of U5801 and the prescaler and loop divider are set for the desired frequency. The outputs from the VCOs are amplified by buffer amplifiers Q3805 and Q5801. The output of buffer amplifier Q5801 is split three ways. First, the feedback amplifier Q5774 is connected via the resistive attenuator consisting of R5773, R5771, and R5772. The local oscillator port for the mixer in the receiver front end section of the radio is also connected at this node (Rx Inj). Finally, transmit injection amplifier Q5802 is connected at this node via the resistive attenuator composed of R5782, R5783, and R5784. The output of amplifier Q5802 (TX inj) is connected to the transmitter power amplifier. The prescaler in the synthesizer (Fractional-N IC U5801) is basically a dual modulus prescaler with selectable divider ratios. The divider ratio of the prescaler is controlled by a loop divider, which in turn receives its inputs via the SRL. The output of the prescaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider output signal with a reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Pendulum oscillator U5800). The
Theory of Operation 11 output signal of the phase detector is a pulsed DC signal, which is routed to the charge pump. The charge pump outputs a current at U5801-32 (I OUT). The loop filter (which consists of R5760 through R5762 and C5775 through C5780) transforms this current into a voltage, which is applied to both VCOs to control their output frequencies. The current can be set to a value fixed in the FRACN IC or to a value determined by the currents ßowing into CPBIAS 1 (U5801-29) or CPBIAS 2 (U5801-28). The currents are set by the values of R5752 and R5753 or R5756 and R5757, respectively. Selection of one of the three different bias sources is done by the radio software. To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer, the magnitude of the loop current is increased by enabling the I ADAPT line (U5801-34) for a certain software-controlled amount of time (Adapt Mode). Additionally the loop current is increased by bypassing R5752 and R5753 with Q5750, and bypassing R5756 and R5757 with Q5751. Bypassing starts when the FRACN CE line changes from high to low and ends a certain delay time after the transition from low back to high. The adapt mode timer and the bypassing delay are both started by the low to high transition of the FRACN CE line. The adapt mode time is programmed to be somewhat shorter than the bypassing delay time, which is hardware dependent. This causes two different current levels during frequency acquisition of the loop. When the synthesizer is within the lock range, the current is determined only by the resistors connected to CPBIAS 1, CPBIAS 2, or the internal current source. The output of the balance attenuator is MODOUT (U5801-30) and is connected to the transmit VCO modulation network. The modulation is applied to the transmit VCO via varactor diode CR3807. Transmit Injection Amplifier Transmit injection amplifier Q5802 increases the output of Q5801 to about +13 dBm. This is the level required by the first stage of the transmitter power amplifier. The transmit injection amplifier collector supply of 9.1 volts and originates in the controller section of the radio. It is active only during transmit. Power Amplifier Overall PA The power amplifier (PA) is a radio frequency (rf) power amplifier, which amplifies the output from the injection string (TX_INJ) to an RF output power level of 25 Watts. The following discussion is based on the schematic diagram for the power amplifier (PA), on page 27 The PA is a three stage amplifier, which amplifies the output from the transmitter injection string in the Synthesizer Section to the transmit level (nominally 25 Watts). The first stage (Q3521) of the PA is a bipolar stage, which is controlled via the PA control line. It is followed by two Metal Oxide Semiconductor Field Effect Transistor (MOSFET) devices, Q3541 and Q3561. Devices Q3521 and Q3541 are surface mounted. To remove heat from Q3541, the surface mounted heat spreader on the opposite side of the
12 Theory of Operation printed circuit board provides thermal contact of the transistor to the heat sink on the radio chassis. Transistor Q3561 is attached directly to the heat sink. The RF power output of Q3521 is proportional to the Q3521collector current. This current is adjusted by the PA control voltage (PA Control). If the PA control voltage raises, the base voltage of Q3601 is also raised, which causes more current to ßow to the collector of Q3601 and a higher voltage drop across R3606. This results in more current being drawn by Q3501 so that the base current on Q3521 is increased. This in turn causes higher collector current to ßow through Q3521. The collector current settles when the voltage drop across the parallel combination of resistors R3530 throughR3533 equals the voltage drop across R3606 minus the base-to-emitter voltage drop of Q3501. By controlling the output power of Q3521 and in turn the input power of the following stages, the automatic level control (ALC) loop is able to regulate the output power of the transmitter. The MOSFET devices Q3541 and Q3561 are enhancement mode N- Channel MOSFETS. For proper operation, these devices require a positive gate bias voltage and a quiescent current ßow with no drive. To achieve these requirements, the gates are biased through the network consisting of R3582, R3525, and R3526 for Q3541 and similarly R3585, R3544, and R3545 for Q3561. The actual value of the voltage at this gate is device dependent and determined by trim in the factory when the radio is built. The output of Q3561 goes through the matching network consisting of four transmission lines, inductor L3566, and several capacitors to the directional coupler. Directional Coupler, RX-TX Switch, and Harmonic Filter The forward power detector (directional coupler) is a microstrip printed circuit, which couples a small amount of the forward RF energy off and sends it to diode CR3671 where it is rectified. The rectified signal forms the V detect voltage, which is proportional to the rectified RF energy appearing across the diode. The power control circuit holds this voltage constant, thus ensuring that the forward power out of the radio is held constant. The antenna switch is switched synchronously with the keyed 9.1 voltage (K 9V1). In transmit mode, the K 9V1 line is high and the current turns on the PIN diode CR3641. The receiver preamplifier transistor Q3302, also turned off by the keyed 9.1 voltage, cuts off the current through the PIN diode CR3642 and turns off transistor Q3641. In receive mode the K 9V1 line is low. This turns off the PIN diode CR3641 and turns on the receiver preamp transistor Q3302. The current through Q3302 turns on the PIN diode CR3642 and transistor Q3641. Q3641 shorts R3644 to increase the current through Q3302. Harmonics of the transmitter are attenuated by the harmonic filter formed by inductors L3661 through L3663, and capacitors C3661 through C3664. This network forms a low-pass filter to attenuate harmonic energy of the transmitter to an acceptable level. L3664 provides electrostatic protection for the power amplifier. Temperature Sense In the PA compartment, 100K ohm thermistor R3610 senses the temperature of MOSFET devices Q3541 and Q3561. This signal is fed back into the power control circuit to protect the power amplifier