Motorola Mototrbo Dr3000 Repeater Basic 6866576d03 A Manual
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6866576D03-AFebruary 21, 2007 Disassembly /Reassembly Procedures: Torque Chart 5-27 5.10 Torque Chart Table 5-4 lists the various nuts and screws by part number and description, followed by the torque values in different units of measure. Torque all screws to the recommended value when assembling the repeater. 17Lock Nut M40285854Y02 18 Power Supply PMPN4001_ 19Screw, M5x0.8x8.0, Starpan STLZNC0310909A74 20 Receive Radio Brick Assembly PMTE4004_ 21Connector Board AssemblyPMLN4815_ 22 Screw, M3x0.5x5, Starpan STLZNC 0310909A30 23RX Bracket Assembly0715656H01 24 Transmit Radio Brick Assembly PMTE4004_ 25Thermal Pad7515633H01 26 Heatsink 2615620H01 27Screw, M3x0.5x10, Starpan STLZNC0310909A33 28 Tx Bracket 0715654H01 29Front Panel Assembly only (handles not included)6415658H04 30 Light Guide 6116326H01 31Wa s h e r0400002647 32 Cable Assembly, Tx to Connector Board 3015570H01 33Cable, Power, Y-Split3085859M01 Table 5-4. Torque Specifications for Nuts and Screws Part NumberDescription Driver/ SocketTorque N-m lbs-in kg-cm 0285854Y01Grounding Nut, M610 mm dip socket2.017.7020.4 0285854Y02 Lock Nut, M4 x 0.8, ext tooth 7 mm socket 2.0 17.70 20.4 0310909A30Screw, M3.0 x 0.5 x 5 mmT10 Torx™1.08.910.2 0310909A33 Screw, M3 x 0.5 x 10 mm T10 Torx ™1.0 8.9 10.2 0310909A74Screw, M5 x 0.8 x 8 mmT25 Torx™3.026.630.6 0310909E50 Screws, M3.5 x 0.5 x 16 mm T15 Torx ™1.2 10.6 12.2 0310909A95Grounding Screw, M6 x 1 x 25T30 Torx™2.017.720.4 0312016A54 Screws, TT6 x 1.0 x 10 mm Star Thread Rolling ScrewT30 Torx ™3.7 32.7 37.7 0310909E63Screw, M4 x 0.7 x 7 mm, Slotted StarT20 Torx™2.017.720.4 3015574H01 BNC Type connector 16 mm deep well socket 0.7 6.2 7.1 3015573H01N Type connector19 mm deep well socket0.76.27.1 Table 5-3. Repeater Exploded View Parts List Item No. Description Part Number
February 21, 20076866576D03-A 5-28Disassembly /Reassembly Procedures: Torque Chart Notes
Chapter 6 Basic Troubleshooting 6.1 Introduction This chapter contains error codes and board replacement procedures. If the repeater does not pass all the performance checks in Chapter 3, then please send the repeater to a Motorola Service Center listed in Appendix A. NOTE:To access the various connector pins, use the housing eliminator/test fixture along with the diagrams found in this section of the manual. (See Section, "Service Aids" on page 2-2, for the appropriate Motorola service aids and tools part numbers.) 6.1.1 High Power RF Precaution 6.2 Replacement Service Kit Procedures Once a problem has been isolated to a specific board, install the appropriate service kit (see Model Chart in Section 1.4 on page 1-3), which is orderable from Motorola Radio Products and Solutions Organization, see Appendix A. Refer to http://emeaonline.motorola.com for further information. • If a board is replaced, it does not necessarily need to be retuned if it has been factory tuned. It should however be checked for performance before being placed into service. Of particular concern is the Bias DAC, which will need to be set for the appropriate final device bias current prior to keying up the radio. If the bias is not properly set it may be possible to cause damage to the transmitter.The repeater might transmit while the technician believes the radio is in receive mode under the following conditions: radio failure, digital affiliation, a defective PTT button, or other unintentional activations. To avoid possible equipment damage, when performing both transmit and receive tests, a suitable attenuator rated at 100 W or more should always be used with test equipment connected to the RF connector. The only exception to this is when the equipment’s input power rating is higher than the maximum output power of the repeater. The Tuner Tool only allows the serial number of a blank board to be entered once. Be very attentive during this procedure. ! C a u t i o n ! C a u t i o n
February 21, 20076866576D03-A 6-2Basic Troubleshooting: LED Indicator Descriptions 6.3 LED Indicator Descriptions Table 6-1. LED Indicator Descriptions LED Status Description PowerSolid GREENRepeater powered by AC Solid RED Repeater powered by back-up battery OffRepeater powered off Repeater DisableSolid RED Repeater function disabled Blinking REDRepeater in self test mode Off Repeater in normal operational mode Digital Solid BLUERepeater in Digital mode Analog Solid YELLOW Repeater in Analog mode TX-ASolid GREENRepeater transmitting (Analog) Solid GREEN Repeater transmitting on Slot A (Digital) RX-A Solid YELLOWRepeater receiving (Analog) Solid YELLOW Repeater receiving on Slot A (Digital) TX-BSolid GREEN Repeater transmitting on Slot B (Digital) RX-B Solid YELLOW Repeater receiving on Slot B (Digital)
Appendix A EMEA Regional Warranty, Service and Technical Support 1.0 Warranty and Service Support Motorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/ repair or spare parts support out of warranty. Any "return for exchange" or "return for repair" by an authorized Motorola Dealer must be accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an Authorized Motorola Dealer. 1.1 Warranty Period and Return Instructions The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller contract. These conditions may change from time to time and the following notes are for guidance purposes only. In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty. Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact Customer Resources (Please see page A-3). All returns must be accompanied by a Warranty Claim Form, available from your Customer Services representative. Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit. 1.2 After Warranty Period After the Warranty period, Motorola continues to support its products in two ways. 1.Motorola's Managed Technical Services (MTS) offers a repair service to both end users and dealers at competitive prices. 2.MTS supplies individual parts and modules that can be purchased by dealers who are techni- cally capable of performing fault analysis and repair.
February 21, 20076866576D03-A A-2EMEA Regional Warranty , Service and Technical Support: 2.0 European Radio Support Centre (ERSC) The ERSC Customer Information Desk is available through the following service numbers: Austria: 08 00 29 75 41 Italy: 80 08 77 387 Belgium: 08 00 72 471 Luxemburg: 08 00 23 27 Denmark: 80 88 05 72 Netherlands: 08 00 22 45 13 Finland: 08 00 11 49 910 Norway: 80 01 11 15 France: 08 00 90 30 90 Portugal: 08 00 84 95 70 Germany: 08 00 18 75 240 Spain: 90 09 84 902 Greece: 00 80 04 91 29 020 Sweden: 02 07 94 307 UK : 08 00 96 90 95 Switzerland: 08 00 55 30 82 Ireland: 18 00 55 50 21 Iceland: 80 08 147 Or dial the European Repair and Service Centre: Tel: +49 30 6686 1555 Please use these numbers for repair enquiries only. 3.0 Piece Parts Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola Radio Products and Solutions Organization (RPSO). If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly. Orders for replacement parts, kits and assemblies should be placed directly on Motorola's local distribution/dealer organisation or via Motorola Online at: http://emeaonline.motorola.com * The Radio Products and Solutions Organization (RPSO) was formerly known as the Radio Products Services Division (RPSD) and/or the Accessories and Aftermarket Division (AAD).
6866576D03-AFebruary 21, 2007 EMEA Regional Warranty , Service and Technical Support: A-3 4.0 Technical Support Motorola Product Services is available to assist the dealer/distributors in resolving any malfunctions which may be encountered. North Europe - Stephen WoodrowCentral and East Europe - Siggy Punzenberger Telephone: +44 (0) 1256 488 082 Telephone: +49 (0) 6128 70 2342 Fax: +44 01256 488 080 Fax: +49 (0) 6128 95 1096 Email: [email protected] Email: [email protected] Russia and Belarus - Sergey AnGermany - Customer Connect Team Telephone: +7 495 785 0150 Telephone: +49 (0) 30 6686 1539 Fax: +7 495 785 0185 Fax: +49 (0) 30 6686 1916 Email: [email protected] Email: [email protected] Middle East and Africa - Wayne HolmesItaly - Ugo Gentile Telephone: +27 11 800 7922 Telephone: +39 0 2822 0325 Fax: +27 11 800 7923 Fax: +39 0 2822 0334 Email: [email protected] Email: [email protected] France - Armand Roy France - Laurent Irrmann Telephone: +33 1 6935 7868 Telephone: +33 1 6935 7866 Fax: +33 1 6935 7808 Fax: +33 1 6935 7808 Email: [email protected] Email: [email protected] 5.0 Further Assistance From Motorola You can also contact the Customer Help Desk through the following web address. http://www.motorola.com/governmentandenterprise/contactus
February 21, 20076866576D03-A A-4EMEA Regional Warranty , Service and Technical Support:
GlossaryGlossary This glossary contains an alphabetical listing of terms and their definitions that are applicable to portable and mobile subscriber radio products. All terms do not necessarily apply to all radios, and some terms are merely generic in nature. Te r mDefinition AnalogRefers to a continuously variable signal or a circuit or device designed to handle such signals. BandFrequencies allowed for a specific purpose. CPSCustomer Programming Software: Software with a graphical user interface containing the feature set of a radio. DefaultA pre-defined set of parameters. DigitalRefers to data that is stored or transmitted as a sequence of discrete symbols from a finite set; most commonly this means binary data represented using electronic or electromagnetic signals. DPLDigital Private-Line: A type of digital communications that utilizes privacy call, as well as memory channel and busy channel lock out to enhance communication efficiency. FCCFederal Communications Commission. FrequencyNumber of times a complete electromagnetic-wave cycle occurs in a fixed unit of time (usually one second). GPIOGeneral-Purpose Input/Output. ICIntegrated Circuit: An assembly of interconnected components on a small semiconductor chip, usually made of silicon. One chip can contain millions of microscopic components and perform many functions. IFIntermediate Frequency. kHzkilohertz: One thousand cycles per second. Used especially as a radio- frequency unit. LCDLiquid-Crystal Display: An LCD uses two sheets of polarizing material with a liquid-crystal solution between them. An electric current passed through the liquid causes the crystals to align so that light cannot pass through them. LEDLight Emitting Diode: An electronic device that lights up when electricity is passed through it. MDCMotorola Digital Communications. MHzMegahertz: One million cycles per second. Used especially as a radio- frequency unit. PagingOne-way communication that alerts the receiver to retrieve a message.
February 21, 20076866576D03-A Glossary-2 PC BoardPrinted Circuit Board. Also referred to as a PCB. PLPrivate-Line Tone Squelch: A continuous sub-audible tone that is transmitted along with the carrier. Programming CableA cable that allows the CPS to communicate directly with the radio using RS232. ReceiverElectronic device that amplifies RF signals. A receiver separates the audio signal from the RF carrier, amplifies it, and converts it back to the original sound waves. RepeaterRemote transmit/receive facility that re-transmits received signals in order to improve communications range and coverage (conventional operation). RFRadio Frequency: The portion of the electromagnetic spectrum between audio sound and infrared light (approximately 10 kHz to 10 GHz). RXReceive. SignalAn electrically transmitted electromagnetic wave. SpectrumFrequency range within which radiation has specific characteristics. SquelchMuting of audio circuits when received signal levels fall below a pre-determined value. With carrier squelch, all channel activity that exceeds the radio’s preset squelch level can be heard. TOTTime-out Timer: A timer that limits the length of a transmission. TPLTone Private Line TransceiverTransmitter-receiver. A device that both transmits and receives analog or digital signals. Also abbreviated as XCVR. TransmitterElectronic equipment that generates and amplifies an RF carrier signal, modulates the signal, and then radiates it into space. TXTransmit. UHFUltra-High Frequency. USBUniversal Serial Bus: An external bus standard that supports data transfer rates of 12 Mbps. VIPVehicle Interface Port. Te r mDefinition