Motorola Gm300 Installation Manual
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Accessory Connections1-13 6.0 Accessory Connections 6.1 Accessory Connector Pin Functions This section gives a description of the accessory connector pin functions. CAUTION: The accessory connections shown are not compatible to some other models of Motorola radios. Check the appropriate accessory or technical manual for further information. Ta b l e 1 - 4Connector Pin Functions Pin Function Description 1External Speaker -Speaker - and Speaker + (Pin 16) are used to connect an external speaker. The audio PA is a bridge amplifier with a minimum load resistance of 3.2 Ω. The internal speaker can be disabled by removing the control head. Disconnect the internal speaker and assemble the control head back to the radio. 2 External Mic AudioExternal or Emergency Mic depends on dealer programming. This microphone signal is independent of the microphone signal on the microphone connector. The nominal input level is 80mV for 60% deviation. The DC impedance is 660 Ωand the AC impedance is 560 Ω. 3Digital In 1This is a digital input only and the primary use for this pin is external PTT. This pin must be used if fast DATA PTT is required. (See Note 1). 4 Digital Out 2 This is a digital output only and the primary use for this pin is as an external alarm output (See Note 3). 5Flat_TX_Audio (NPD Data Out)This input is intended for injecting signals into the transmit path that should not be filtered; for example, the analog output of a modem. The nominal input level is 150mVrms for 60% deviation. The impedance is greater than 25k Ω. 6 Digital In 3 This is a digital input only. Function depends on dealer programming. (See Note 4). 7GroundUsed as ground for both analog and digital signals 8 Digital In/Out 4 This is a digital input/output depending on dealer programming. (See Notes 1, 2). 9Digital In 5 with Wakeu p Emergency (NPD Call RQS)This is a digital input only. Emergency can be enabled via the CPS. To activate, this line must be connected to ground; this will turn on the radio. The CPS details which functions may be assigned to this pin by the codeplug. 10 Ignition Detect Connecting this line to the ignition line of the vehicle will automatically turn the radio on when the ignition of the vehicle is turned on. !
1-14INSTALLATION 11Receiver Audio (NPD Data In)There are two possible outputs: (1) Discriminator Audio; and (2) Continuous filtered RX audio. The nominal output level for Discriminator Audio is 330m Vrms at 60% deviation and for Filtered Audio 600m Vrms at 60% deviation at 1kHz. Function depends on dealer programming. For NPD calls, this uses discriminator audio and cannot be configured by the CPS. 12 Digital In/Out 7 (CTS)This digital input/output function depends on dealer programming. 13Switched Battery VoltageThis voltage is available when the radio is switched on. The maximum current is 1A. 14 Digital In/Out 8 Hook (Clear)This is a digital input/output depending on dealer programming. (See Notes 1, 2). This hook line is in parallel to the hook line of the control head microphone connector. This port reads “0” when the microphone is on-hook and “1” when off-hook. It is assumed that the hook is a mechanical switch, so the software will always debounce this input. 15RSSIThis is an analog output which indicates the strength of the received signal. 16 External Speaker +Positive output of radio’s audio PA (see Pin 1). 17Bus +This pin is used for flashing and for programming the radio. 18 Boot Control To enter Boot Mode this line must be connected to ground when the radio is switched on. 19ReservedReserved. 20 Reserved Reserved. Note 1:Digital Input 4.7 k ΩInternal Pull Up Resistor to +5V. Maximum Input Voltage accepted as Low = 0.6V Minimum Input Voltage accepted as High = 3.0V Note 2:Digital Output 4.7k Ω Internal Pull Up Resistor to +5V Maximum Current when Output Low = 10mA Maximum Voltage when Output Low = 0.5V @ 10mA Note 3:High Current Digital Output 4.7k Ω Internal Pull Up Resistor to continuous B+ Maximum Current when Output Low = 200mA Maximum Voltage when Output Low = 1.7V @200mA Note 4:Digital Input 10k Ω Internal Pull Up Resistor to +5V Maximum Input Voltage accepted as Low = 0.6V Minimum Input Voltage accepted as High = 3VTa b l e 1 - 4Connector Pin Functions Pin Function Description
Accessory Connections1-15 6.2 Accessory Connection Plan CAUTION: The accessory connections shown are not compatible to some other models of Motorola radios. Check the appropriate accessory or technical manual for further information. Ensure correct position of the accessory connector. CAUTION: DO NOT short pin 16 or 1 on the accessory connector to ground; this may damage the radio. ! 18 16 14 12 10 17 15 13 11 9 7 5 3 1198 6 4 2 20 86 8587 30 +12V Ext. Alarm 4 86 8587 30 +12V Ext. Alarm 4 +12V +12V SWB+ 13 4A+12V Ignition 10 1 16 GND 7MIC 2 PTT 3 GND 7 Emergency 9 12k GND 7Alarm RelayAlarm Relay GKN6272 External Alarm, Relay and Cable RSN4001 Speaker 13W HSN8145 Speaker 7,5W RMN4027 Visor mounted Microphone RLN4856 Footswitch w/Remote PTT RLN4857 Pushbutton w/Remote PTT RLN4858 Gooseneck PTT RLN4836 Tri-State Emergency Footswitch and Cable Ignition Switch Ignition Sense on - off HKN9327 Ignition Switch CBL * Note the location of pin 1. !
Chapter 2 REDUCING NOISE INTERFERENCE 1.0 Introduction Electrical noise generated by the electrical system of a vehicle, as well as local ambient noise, can interfere with normal operation of mobile radios. Satisfactory operation of a mobile radio may require slight or heavy noise reduction, depending upon the relative strength of the radio signal, and upon the ability of the radio to reject undesired noise. These requirements vary from one vehicle to another, depending upon the vehicle type and required coverage area. When operating in a strong signal area, a certain amount of noise interference can be tolerated. In weak signal areas, however, noise reduction becomes very important. As a rule of thumb, noise levels create greatest interference in the 25-50MHz band and reduce with increasing frequency. Before attempting any noise reduction procedures, determine the noise source(s). Then, follow a logical, systematic method of elimination until the interference is eliminated or reduced to an acceptable level. Care and patience must be exercised in locating and eliminating noise sources. There may be several sources of noise, each slightly stronger or weaker than the other. Elimination of one source may seem ineffective because another noise source remains active at a barely discernible difference in level. Consult a service manual for the vehicle to determine what noise reduction provisions the manufacturer applies when AM, AM/FM, or CB radios are installed as original equipment. These radios are also subject to electrical noise interference, and the manufacturer may install noise suppression components only upon those vehicles which require radio equipment at the time of manufacture. These noise suppression components should be added in any first attempt to suppress noise. 1.1 Noise Sources The three major noise sources affecting mobile radio systems are: (1) radiated noise, (2) conducted noise, and (3) induced noise. (See Figure 2-1 Noise Sources for typical vehicular noise sources.) 1.2 Radiated Noise Radiated noise enters the radio through the antenna along with the desired signal and can block or degrade desired communication. It can be generated by power lines, fluorescent lights, or by electrical discharges from static build-up, ignition systems, or electrical motors. Radiated noise is the most common cause of mobile radio interference. CAUTION: Do not add interference elimination equipment to vehicles equipped with electronic ignition systems before obtaining advice from the vehicle manufacturer. Addition of some noise suppression components may interfere with proper operation of electronic ignition systems and could seriously damage them. !
2-2REDUCING NOISE INTERFERENCE When a spark discharge or arc takes place through air, energy is radiated at frequencies from a few kilohertz to hundreds of megahertz. This spurious radiation may have some energy radiated at a frequency near or even identical to the desired radio signal. The standard receiver may be unable to distinguish between the two signals (desired and noise). Therefore they both enter the receiver, resulting in degradation of the desired signal. It is impractical to prevent all arcing in the standard vehicle electrical system. In an 8-cylinder engine running at 2,000 RPM, arcing occurs across the spark plugs at a rate of 8,000 sparks per minute or 133 sparks per second. Electrical motors and generators also produce arcs. 1.3 Conducted Noise Conducted noise enters the radio through the points where the radio is attached to the vehicle’s electrical system such as battery cables, ignition switch, chassis ground etc. It can be generated by electrical transients, electrical motors, poor grounding points, or inadequate electrical system filtering (from alternators, generators, voltage regulators, or weak batteries). Conducted noise can degrade both transmit and receive performance of a mobile radio.Figure 2-1Noise Sources Spark Plugs Idle Stop Solenoid FL0830260-O Spark Plug Wires Alternator or GeneratorVoltage RegulatorDistributor Ignition Coil Wheel Static Electric Fuel Pump Antenna Ground or Location Radiated Noise Pick-upInadequate Terminal or Fuse Block FilteringWindshield Wiper Motor Heater Air Conditioner Blower Electric Windows Motors Hood Static Power Seat Motor FL0830260-O
Operation of a Conventional Ignition System2-3 1.4 Induced Noise Induced noise enters the radio through the proximity of radio wiring to other wiring in the vehicle. Electrical currents through the standard vehicular wiring can induce undesirable noise signals into the radio cabling. Communication is degraded simply because the wiring provides a transformer- type coupling action without any actual physical connection. Induced noise can degrade both transmit and receive performance of a mobile radio. 2.0 Operation of a Conventional Ignition System 2.1 Introduction To effectively reduce ignition interference in a vehicle, it is well to understand the operation of an automobile ignition system. Ignition is necessary in a gasoline engine to ignite the gasoline vapor and the air mixture in its cylinders. The system is made up of the battery, distributor, breaker points, coil, condenser, and spark plugs. The battery is the only electrical source of power in an automobile, so the lower battery voltage must be stepped up to the high voltage necessary to arc across the spark plug electrodes. This arc ignites the gas mixture. 2.2 Sources of Ignition Interference In the conventional ignition system ( Figure 2-2 Typical Vehicular Ignition System, Simplified Schematic Diagram) a mechanical circuit breaker (the cam and points in the distributor) opens the primary circuit of the ignition coil, and high voltage is developed at the secondary. This high voltage is synchronized and applied to each spark plug by the distributor.
2-4REDUCING NOISE INTERFERENCE The battery is connected to the primary winding of the coil through the ignition switch. The primary circuit is returned to the battery through the breaker points, which are bypassed by the condenser. The points are normally closed. As the cam shaft is rotated by the engine, its lobes or corners open and close the points in proper synchronization with the piston in each cylinder. With the ignition switch on and the breaker points closed, coil primary current builds up at a rate determined by the coil inductance. When the breaker points open, primary current decreases and, by self-induction, an electromotive force is induced in the primary which is many times greater than the battery voltage. The high voltage inducted in the coil secondary causes a spark across the distributor rotor-to-spark plug wire gap and then across the spark plug gap for a short interval of time when the breaker points open. The condenser reduces arcing of the points. The secondary circuit of the ignition coil, including the distributor rotor gap and the spark gap, is the main source of ignition interference. The lead inductance and stray capacitance provide a tuned circuit. Because the discharge of the circuit is through a low resistance (ionized spark gap), the circuit tends to oscillate. The frequency and amplitude of oscillation vary as current changes in the spark gap.Figure 2-2Typical Vehicular Ignition System, Simplified Schematic Diagram HV Lead Distributor Spark plug leads Spark Plugs Ignition Coil Condenser Cam Breaker Points Ignition Switch Battery Ignition Coil CondenserStray Capacitance Cam Breaker Points Ignition Switch BatteryRotor Gap Lead Inductance Spark Plug Gap FL0830261-O
Detection of Noise Sources2-5 3.0 Detection of Noise Sources 3.1 Noise Detection Procedure Detection of offending noise sources is the heart of noise suppression because, after the noise source is identified, the solution becomes obvious. A logical methodical procedure is basic to the effective noise suppression. Use your available equipment to best advantage. A pick-up loop, about one inch in diameter, can be connected to a portable CB radio or a mobile radio being operated at a frequency similar to the installed radio frequency but from an isolated supply voltage. The pick-up loop can be moved throughout the vehicle with the radio used as a radiated noise detector. Be sure the pick-up loop has sufficient insulation to prevent the input of the radio from coming into direct contact with high voltage points in the vehicle ignition system. A non-polarized bypass capacitor, which has alligator clips firmly attached, can be used on a trial- and-error basis to locate wiring which needs additional filtering. Keep capacitor lead lengths short for best suppression. Ceramic disc capacitors are not as suitable or effective as automotive coaxial capacitors. (See Figure 2-3 TLN8845_ Noise Reduction Kit for Alternator-Equipped Vehicles and Figure 2-4 TLN6252_ Noise Reduction Kit for Generator-Equipped Vehicles for part numbers.) Figure 2-3TLN8845_ Noise Reduction Kit for Alternator-Equipped Vehicles Ignition Switch BatteryIgnition Coil Distributor Breaker PointsResistive Wire (Note 2) Resistor Spark Plugs (Note 2) Notes: 1. Noise reduction can only be achieved if components are grounded properly. 2. Items not supplied in kit. See auto parts dealer. 1 2 3 FL0830262-O Reference Quantity Motorola Description Number Part Number 1 1 0100839913 Lead & Lug Assembly 2 1 0882571B02 Capacitor, Coaxial (0.1µF, 100V) 3 1 3000502396 Ignition Coil Suppressor Cable - 1 0180782A52 Hood Wipers (2) and Mounting Hardware Kit (not illustrated). FL0830262-O
2-6REDUCING NOISE INTERFERENCE Figure 2-4TLN6252_ Noise Reduction Kit for Generator-Equipped Vehicles GeneratorIgnition Switch BatteryIgnition Coil Distributor Breaker PointsResistive Wire (Note 2) Resistor Spark Plugs (Note 2) Armature Field Common GroundTo Battery To Generator FieldVoltage Regulator ARMFLD BAT Notes: 1. Noise reduction can only be achieved if components are grounded properly. Be sure that all the capacitors and the generator filed suppressor assembly are grounded properly. This may require bonding straps for proper bypass capacitor effectiveness. 2. Items not supplied in kit. See auto parts dealer. FL0830263-O 1 2 3 4 56 1 4 1 4 FL0830263-O Reference Quantity Motorola Description Number Part Number 1 3 0100839913 Lead & Lug Assembly 2 1 0180700A88 Lead & Lug Assembly 3 1 0882571B02 Capacitor, Coaxial (0.1µF, 100V) 4 3 0882571B01 Capacitor, Coaxial (0.5µF, 100V) 5 1 0180700A89 Generator Field Suppressor Assembly 6 1 3000502396 Ignition Coil Suppressor Cable - 1 0180700A91 Hood Wipers (2) and Mounting Hardware Kit (not illustrated).