Motorola Astro Digital Mobile Radio Xtl5000 Basic 6881096c73 O Manual

							Functional Block Diagrams and Connectors: Radio Connectors 10-3
6881096C73-O June 12, 200310.2 Radio ConnectorsFigure 10-2.  J0103 Remote-Mount Control Head Connector
Figure 10-3.  J5 Control Cable for Remote-Mount Control HeadFigure 10-4.  J6 Radio Operations Connector
Figure 10-5.  J3 Remote-Control CableAccessory Connector
Figure 10-6.  J2 Rear Accessory Connector Figure 10-7.  P104 Microphone Jack
12345
13
12
11
10
8
7
141516
17
48 49
40 41
34 43 44 35
36
37 38
45 46 4750
VIP 2
OUT VIP 1
OUT
VIP 2IN
VIP 1IN DATA
OUT
MICLO
MICHI SPKR
LO
SPKRLO MIC
HI
MICLO BATT - VF
SENSE 1 IGN + ANALOG
GND
BUS +SWB + DIG
GND
PTT/HUBREF PTT
RESETEMGCY
BATT +
(A+) BATT -
VF
SENSE 2
IGN -
BUSY
SWB + DIG
GND
SPARE-1
SPARE-2
29
28
27
26
303132
18 19 20
21 23 24 33
VIP 3
OUT
SWB + DIG 
GND
VIP 3IN CLOCK HUB
SWB +SPKR
HI NC
BATT + DIG
GND
BUS
SPKR
HI NC NC
RADIO
MIC
VIP
MAEPF-21670-A
EMER MIC
HI ANA
GND TX
AUD FLT
AUDIO (FILT-AUD
SHLD)
MIC
LO DET
AUD RX
AUDIO BUS +
IGN
RESET
B+
BUSY
SPKR LO SWB +
SPKR
HI
DIG
GND BUS -1
2
3
4
5
6
13
12 11 10 9 8 7
14
15
16
17
18
19
20
21
22
23
24
25
MAEPF-23798-O
(PTT  )
BUS
SHLD
A +RESET SPARE-2
SPARE-1RSSI


EMERMIC
HI ANA
GND TX
AUD FLT
AUD NC FIL AUD
SHLD
MIC LO DET
AUD RX
AUD BUS +
IGNPTT/
VIP IN 1
SPKR HI BUSY BUS
SHIELD RESET
SPKR LO SWB +
A + DIG
GNDSPARE
2
SPARE 1 RSSI/
VIP IN 2
BUS -
1
2
3
4
5
6
13
12 11 10 9 8 7
14
15
16
17
18
19
20
21
22
23
24
25
MAEPF-21669-A
MAEPF-27660-O
J3
REMOTE MOUNT 
ACCESSORY CONNECTOR
DIG
GND SPKR 
LO SPKR
HIIGNITION
SWB+VIP 
OUT 2
EMERNOTE 1
NC BUS+ NC
NOTE 2 BUSY
VIP OUT 1 BUS-
NOTES:
1.  TX AUDIO IN SP CUSTOMER APPLICATIONS.
2.  DET AUDIO IN SP CUSTOMER APPLICATIONS.
1
2
3
4
5
6
7
8
15 14 13 12 11 10 9
1 2 3 4
11
12 13
7
6
5
18 19 20
26
25
10
17
24
23 16 9
15
22
21 8 14
USB+
USB-
UARTA_RX UARTA_TX
BUS- BUS+
GROUND
RX_FILT_AUDIO MONITOR
MIC HI
SW_B+
IGNITION SPKR-
EMERGENCY GROUND PTT
ONE WIRE
VIP 1 OUT (12 V)
VIP 2 OUT (12 V)
SPKR+
CHAN_ACT
USB_PWR Standard
RS-232 levels
SB9600 at
5 V logic level
UARTA_RTS
UARTA_CTS BUSY
RESETMAEPF-27549-A
GND DIG
GND MIC
LO
PTT/
PROGRAM RESET 9
10
7
8
5
6
MAEPF-23800-A
PROG RX
DATA SWB+
PINS 1, 2, 9, AND 10 ARE NO CONNECTIONS (NC)
ON P104 OF A REMOTE-MOUNT CONTROL HEAD. DETAIL SHOWN FROM
CONTROL HEAP FRONT VIEW (MALE PIN VIEW) V
pp1
2 3
4
HUB/
BUSY
KEYFAIL/ PROG
TX DATA
MIC HI/ PROG
RX/TX ENABLE

 


 


 
						

							Functional Block Diagrams and Connectors: Radio Connector Locations 10-4
6881096C73-O June 12, 200310.3 Radio Connector Locations
Figure 10-8.  Dash-Mount Radio Connector Locations
Figure 10-9.  Remote-Mount Radio Connector Locations
10.4 Radio Connector Locations (cont.)
Figure 10-10.  Main Board Connector Locations - Side 1 Figure 10-11.  Main Board Connector Locations - Side 2
MAEPF-27645-A
0
P W R
Mode
Scan
Phon
Sel
C all
VolD IM
H O M E X
M IT
B U SY
1
2 3
4 56
7 8
9
0S ts
Msg
H /L
Mon
Dir
R cl
Del
P104
Antenna
DC
Power J2
REAR
VIEW
MAEPF-27644-A
0
P W
R
Mode
Scan
Phon Sel
Call
Vol
DIM
HOME XMIT
BUSY
1 2 3
4 56
7 8
9
0Sts Msg
H/L Mon
Dir
Rcl Del
P104J0103
J5
J6
Antenna
DC
Power J2
REAR
VIEW
J0950
J6700
J0402
FRONT EDGE OF BOARD
31
32
2 1
MAEPF-27663-O
J0950
J6700
J0501J0401
FRONT EDGE OF BOARD
2
2 1
2
20
1
5049
19 1
2
31
MAEPF-27664-O 
						

							10-5Functional Block Diagrams and Connectors: Control Head Cabling Diagram
June 12, 2003 6881096C73-O10.5 Control Head Cabling Diagram
Figure 10-12.  Control Head Cabling Diagram
P1001
SPARE 2
EMERGENCY
SPARE 1
DIG GND
SWB+
BUS +
BUS -
BUSY
BUS SHIELD
RESET
DET AUDIO
ANA GND
PTT
MIC HI
MIC LO
SPKR HI
SPKR LO
A+
RSSI
RX AUDIO
RED
VIO
BRN BLUYEL
WHT BLK
BLK/RED BARE
BLK/ORG BLK/BRN SHIELD
BLK/GRN SHIELD
BLK/YEL SHIELD ORGGRN
CONTROL HEAD
ORG
GRN
NC
NC
MIC LO
MIC HI
SWB+
HUB
PTT
PTT/HUB REF
SWB+
SWB+
SWB+
DIG GND
DIG GND
DIG GND
(DATA IN)
(STROBE)
(CLOCK)
(DATA OUT)
BUS +
BUS -
BUSY
RESET
DET AUDIO ANA GND PTT
IGN+
IGN-
BATT+
BATT+
BATT-
SPARE 2 BATT-
EMERGENCY SPARE 1
BLK/GRN
BLK/ORG
DIG GRD
SWB+
P5
RADIO
15
32
47
30
31
29
14
27
28
49
48
17
50
33
26
45
16
46
12
13
44
11
10
43
7
8
41
40
24
23
18
19 3
20
21
36 4
3
37 2
1
34
38 5
SPEAKER
17
13
16
18
225
14
23
21
19 9
0
1
12
11
25
24
20
15
7
1
2
3
1
2
3
VIP IN
VIP OUT
MAEPF-27243-O 
						

							Functional Block Diagrams and Connectors: Control Head Connector 10-6
6881096C73-O June 12, 200310.6 Control Head Connector
Figure 10-13 illustrates the pin arrangement and associated signals and voltages for the 50-pin control-head connector.
Figure 10-13.  Control Head 50-pin Connector
GND
Mic Hi
Aux Mic Aux Rx Spk-
VIP OUT 2 - 12V VIP OUT 2 - 5 V VIP IN 2 - 5V emerg.IGN
Opt B+
One Wire Boot RX
UARTA-RX
UARTA-RTS Bus-
LH_Reset SAP-RX
SAP-Fsync Naut-INT
SPI-misoSPI-clk
BUS_PWR_OUT TBD
GND
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
GND PTT
RX_filt_audio Aux TxSpk+
VIP OUT 1 - 12V VIP OUT 1 - 5V VIP IN 1 - 5V SwB+A+
A+5V
Boot TX
UARTA-TX
UARTA-CTS Bus+
LH_Busy SAP-TX
SAP-Dclk Naut-CS
SPI-mosi
*NOTCH* SSI_INT TBD
GND 
High
Speed Data /
Digital PWR
Audio /
Analog 
legs legs
*NOTCH*
BOTTOM ROW = touching PC board
TOP ROW = farthest away from PC board
Back of
CONNECTOR
FRONT of CONNECTOR (where the flex plugs in)
Flexpins
1
2 3
4 5
6
MAEPF-27611-O
43
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
< 
						

							Functional Block Diagrams and Connectors: Connector Naming Schemes 10-7
6881096C73-O June 12, 200310.7 Connector Naming Schemes
Figure 10-14 illustrates the differences between the XTL 5000 radio connector computer data and control signal names as these signals pass f rom one connector to another.
Figure 10-14.  XTL 5000 Radio Connector Naming Scheme
J6 pin number J6 pin namepin alternate
name EIA compatible name at
remote connector = J6 EIA pin number
and name at J6
TX_
DCE
RX_
DCE
RTS_
DCE
CTS_
DCE
becomes TX becomes RX
becomes RTS
becomes CTS TX_
DCE
 = pin 2
RX_
DCE
 = pin 3
RTS_
DCE
 = pin 8
CTS_
DCE
 = pin 7
pin 2 = TX_
DCE
pin 3 = RX_
DCE
pin 17 = RTS_
DCE
pin 4 = CTS_
DCE
HKN6122 data
cable DB9 (Female) = DCE interface
RS232_RXD
RS232_TDX
RS232_CTS
RS232_RTS
J6-3
J6-17 J6-2
J6-4 
Radio pin directionREMOTE MOUNT INTERCONNECT BOARD CONNECTOR naming schemes Connecting to a computer = DTE device:output
input
output input
pin 2 = RX_
DTE
pin 3 = TX_
DTE
pin 8 = CTS_
DTE
 pin 7 = RTS_
DTE
 NOTE:   TX to RX and RTS to CTS
DB9 (Male) serial
port connector
= DTE interface Data device
pin direction
input
output
input
outputMAEPF-27610-A
 -- 
<    >  -- 
<    >  -- 
<    >
 -- 
<    >
J2 pin number
J2 pin namepin alternate
name EIA compatible name at
REAR connector = J2
TX_
DCE
RX_
DCE
RTS_
DCE
CTS_
DCE
no changeno change
becomes RTS
becomes CTS TX_
DCE
 = pin 2
RX_
DCE
 = pin 3
RTS_
DCE
 = pin 8
CTS_
DCE
 = pin 7
P2 rear accessory
cable DB9 (Female) = DCE interface
UARTA_TX
UARTA_RX
UARTA_
CTS
UARTA_
RTS
J2-5
J2-10 J2-4
J2-11 
Radio pin directionREAR CONNECTOR naming schemes Connecting to a computer = DTE device:output
input
output input
pin 2 = RX_
DTE
pin 3 = TX_
DTE
pin 8 = CTS_
DTE
 pin 7 = RTS_
DTE
  NOTE:   TX to RX and RTS to CTS
DB9 (Male) serial
port connector
= DTE interface Data device
pin direction
input
output
input
output
 -- 
<    >  -- 
<    >  -- 
<    >
 -- 
<    > 
						

							10-8Functional Block Diagrams and Connectors: Connector Naming Schemes
June 12, 2003 6881096C73-O
Notes 
						

							Chapter 11 Exploded Views and Parts Lists
This chapter contains the exploded views and associated parts lists for the ASTRO XTL 5000 digital mobile radio and accessories. Tables containing pushbutton parts lists are also included at the end of this chapter.
Table 11-1.  Table of Exploded Views
Page
Figure Name
11-2 Figure 11-1. W3 Hand-Held Control Head Exploded View
11-3 Figure 11-2. W4 Rotary Control Head Exploded View
11-4 Figure 11-3. W5 and W7 Pushbutton Control Head Exploded View
11-5 Figure 11-4. W9 Pushbutton Control Head Exploded View
11-6 Figure 11-5. XTL 5000 (3.5-35 W) Radio Exploded View
11-7 Figure 11-6. Motorcycle Interconnect Board and Assembly Exploded View
11-7 Figure 11-7. Interconnect Board and Assembly Exploded View
11-8 Figure 11-8. Motorcycle Radio Remote-Mount Control Head with Speaker and Microphone
11-9 Figure 11-9. Handlebar Installation (Control Head and Speaker Mounted Together) Exploded View
11-9 Figure 11-10. Handlebar Installation (Control Head and Speaker Mounted Separately) Exploded View
11-10 Figure 11-11. Fuel-Tank Console Installation (Control Head and Speaker Mounted Together) Exploded View
11-10 Figure 11-12. Fuel-Tank Console Installation (Control Head and Speaker Mounted Separately) Exploded View
11-11 Figure 11-13. HMN1062_ Motorcycle Microphone
11-11 Figure 11-14. HSN6003_ Motorcycle Weather-Resistant Speaker
11-12 Figure 11-15. Motorcycle Weather-Resistant Radio Enclosure
11-13 Figure 11-16. Motorcycle Universal Mounting Plate Exploded View 
						

							11-2Exploded Views and Parts Lists: W3 Hand-Held Control Head Exploded View
June 11, 20036881096C73-O11.1 W3 Hand-Held Control Head Exploded View
Figure 11-1.  W3 Hand-Held Control Head Exploded View
2
1
3
4
5
6
7
8
415
14
109
12
11
13
Table 11-2.  W3 Hand-Held Control Head Exploded View Parts List
Item No.
Motorola Part No.
Description
1 Not available LABEL
2 0105955T26 ASSEMBLY, Rear Cover
3 3205082E93 SEAL, Main
4 4205343Y01 RETAINER, Snap (Qty 2)
5 0102707D81 BOARD, SB9600 Circuit
6 7505832X01 KEYPAD (Part of Item 7)
7 0102707D86 ASSEMBLY, Housing (Includes Items 6 and 9 thru 13)
8 0102708D08 ASSEMBLY, Microphone
9 7505618V02 ACTUATOR, PTT (Part of Item 7)
10 4505850X01 LEVER, PTT (Part of Item 7)
11 3205839X01 INDICATOR, Transmit (Part of Item 7)
12 3805835X01 BOOT, PTT (Part of Item 7)
13 3305409X17 LABEL (Part of Item 7)
14 3205274V01 WEDGE, Seal Support
15 HKN6095_ ASSEMBLY, Cable
Note:  _ = The latest version kit. When ordering, refer to your specific kit for this suffix letter.
Universal Crypto Module (UCM) part numbers and descriptions are listed in the Encryption chapter of 
this manual. 
						

							Exploded Views and Parts Lists: W4 Rotary Control Head Exploded View11-3
6881096C73-OJune 11, 200311.2 W4 Rotary Control Head Exploded View
Figure 11-2.  W4 Rotary Control Head Exploded View
Table 11-3.  W4 Rotary Control Head Parts List
Item No.
Motorola Part No.
Description
1 0380077M07 SCREW, Control Head Mounting (Qty 2)
2 3602113Z05 KNOB, Volume Control 
3 3205805V01 GASKET, W4 Shaft (Qty 2)
4 0284218M01 NUT, Volume Switch 
5 0484219M01 LOCKWASHER, Volume Switch 
6 1502117Z10 or
1502117Z11 or
1502117Z12HOUSING, Front Cover (Mobile)
HOUSING, Front Cover (Motorcycle)
HOUSING, Front Cover (Rear)
7 0102709J83 ASSEMBLY, Volume and Rotary Switch
8 3602113Z03 KNOB, Mode Control 
9 3205805V01 GASKET, W4 Shaft (Qty 2)
10 0284218M02 NUT, Mode Switch 
11 0484219M02 LOCKWASHER, Mode Switch 
12 6105129X01 LIGHTPIPE
13 7505128X01 KEYPAD
14 AAHN4045_ or
PMLN4019_ASSEMBLY, Circuit Board (Mobile)
ASSEMBLY, Circuit Board (Motorcycle)
15 4302112Z02 SPACER, Internal
16 0310945A14 SCREW, Machine (Qty 4)
17 3280289L02 GASKET, Housing
Notes:  _ = The latest version kit. When ordering, refer to your specific kit for this suffix letter.
The HKN4356_ Radio Cable is used to remote mount the W4 Control Head.
Universal Crypto Module (UCM) part numbers and descriptions are listed in the Encryption chapter of 
this manual.
The dash-mount flex (3085020F01) is used to connect the W4 control head to the transceiver. 
						

							11-4Exploded Views and Parts Lists: W5 and W7 Pushbutton Control Head Exploded View
June 11, 20036881096C73-O11.3 W5 and W7 Pushbutton Control Head Exploded View
Figure 11-3.  W5 and W7 Pushbutton Control Head Exploded View
Table 11-4.  W5 and W7 Pushbutton Control Head Parts List
Item No.
Motorola Part No.
Description
1 3880227M04 SWITCH, On/Off Cap 
2 3880009P01 SWITCH, Mode Rocker
3 3880009P02 SWITCH, Volume Rocker
4 1580020S23 or
1580020S25 or
1580020S27HOUSING, W5 Front Cover (Mobile)
HOUSING, W5 Front Cover (Motorcycle)
HOUSING, W5 Front Cover (Rear)
5 3880092J05 PUSHBUTTON, HOME
6 3880092J05 PUSHBUTTON, DIM
7 0380077M07 SCREW, (Qty 2)
8 1580020S22 or
1580020S24 or
1580020S26HOUSING, W7 Front Cover (Mobile)
HOUSING, W7 Front Cover (Motorcycle)
HOUSING, W7 Front Cover (Rear)
9 6180017S01 LIGHTPIPE
10 7580012S03 KEYPAD
11 4380019S02 SPACER, Internal Frame
12 0310945A14 SCREW, Tapping (Qty 7)
13 3280289L02 GASKET, Housing
15 HLN6396_ or
HLN6563_BOARD, Control Head (Mobile)
BOARD, Control Head (Motorcycle)
16 0180049S13 or
0180049S15 or
0180049T16
0180049S12 or
0180049S14 or
0180049T15ASSEMBLY, W5 Front Cover (Mobile)
ASSEMBLY, W5 Front Cover (Motorcycle)
ASSEMBLY, W5 Front Cover (Rear)
ASSEMBLY, W7 Front Cover (Mobile)
ASSEMBLY, W7 Front Cover (Motorcycle)
ASSEMBLY, W7 Front Cover (Rear)
Item 16 includes items 1, 2, 3, 4 or 8, 5, 6, 9, and 10
Notes:  _ = The latest version kit. When ordering, refer to your specific kit for this suffix letter.
The HKN4356_ Radio Cable is used to remote mount the W5 and W7 Control Head.
Universal Crypto Module (UCM) part numbers and descriptions are listed in the Encryption chapter of 
this manual.
The dash-mount flex (3085020F01) is used to connect the W5 and W7 control heads to the 
transceiver.