Mossberg 500, 835, 590 Pump Action Shotgun Instructions Manual
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IMPORTANT “SAFETY WARNINGS” - NOTE THE SYMBOL These safety warnings are for your protection as well as the safety of others. Disregarding information in this manual may result in serious injury or death. Be certain this owner’s manual is available for reference and is kept with this firearm if transferred to another party. If manual is lost or misplaced, write directly to Mossberg for a free replacement copy. After performing any work on your firearm such as cleaning, adjustments, disassembly or installation of any accessory, the firearm should be re-checked for proper functioning before firing live ammunition. Firearms are complicated mechanisms. Any modification, alteration, or improper fitting of parts may result in a dangerous malfunction, damage to the firearm and injury to the shooter and other persons. The firearm’s owner must accept full responsibility for the correct reassembly and functioning of the firearm after any disassembly or replacement of parts. If you do not understand any of the material in this manual or have any questions, contact a qualified gunsmith or O.F. Mossberg & Sons, Inc., directly. Do not attempt to load or use any firearm until you read and understand the information contained in its owner’s manual. Before handling your firearm, you should learn how it operates and how to maintain it. This includes knowing its basic parts, how the manual safety and other safety features operate, how to safely open and close the action and how to safely load and unload ammunition from the firearm. Improper use and handling is dangerous and could cause serious injury or death to you or those around you. All users of the firearm must become thoroughly familiar with the instructions in this manual. O.F. MOSSBERG & SONS, INC. P.O. BOX 497 • 7 GRASSO AVENUE, NORTH HAVEN, CONNECTICUT 06473 PHONE (203) 230-5300 FAX (203) 230-5420 www.mossberg.com Safety and safe firearms handling is everyone’s responsibility. OWNERS MANUAL FOR 500®, 835® 500®, 835® AND 590® PUMP ACTION SHOTGUN AND 590® MODEL PUMP ACTION SHOTGUNS
As the owner of a firearm, you must undertake the full-time responsibility of safe firearms handling for your own safety and the safety of those around you: • Keep all firearms and ammunition out of the reach of children. • Store your firearms and ammunition separately. • Never store a loaded firearm. • Never leave a loaded firearm unattended. • Never transport a loaded firearm in a vehicle. • Unload your rifle when you have stopped shooting and when you have to climb a tree, fence, cross a slippery surface or have to transport it in a vehicle. • Do not load your rifle before you are in a place where it is safe to shoot, and keep your finger off the trigger until you are ready to shoot. • Never shoot at water, rocks or any hard surface. Bullets may glance off such surfaces and cause injuries. • Do not use alcohol or drugs before or while handling firearms. • Do not touch trigger while the safety button is being engaged or disengaged. Always point the muzzle of your firearm in a safe direction, regardless of whether the firearm is loaded or unloaded. You should become thoroughly familiar with the function and operation of this firearm and the instructions supplied with it. Always treat every firearm as if it were loaded. Give your firearm to someone with the action open (bolt fully rearward) and safety fully rearward in the “ON” (SAFE) position after you verify the firearm is unloaded. Insist on the same procedure when receiving a firearm from someone else. Learn the location of all the safety features of your firearm and how they operate. Wear eye and ear protection when shooting. Shooting without proper ear protection can cause hearing damage. The use of eye protection during any type of shooting is important to protect your vision. Due to the heavy recoil of a shotgun, maintain an adequate distance between the rear of the scope and your face at all times. Be certain the scope installation does not interfere with access to, or the proper functioning of the safety button. We specifically disclaim any responsibility for damage or injury whatsoever occurring in connection with, or as a result of, the use of faulty, or non-SAAMI standard, or “remanufactured” or hand-loaded (reloaded) ammunition. Additionally, we disclaim any responsibility for damage or injury which results from any modifications or changes that are not a part of the firearm as delivered from the factory. Learn to clean your firearm thoroughly and make certain no oil, grease or other materials are blocking the barrel. Obstructions of any kind can cause damage to the firearm resulting in personal injury. Practice proper firearm maintenance and safety. Make sure all exposed metal surfaces are coated with a thin film of oil, especially after being exposed to damp weather. (See proper section of this manual for cleaning instructions.) Do not plug barrel or store in fabric-lined case which will absorb lubricants from the firearms. Before using after storage, follow complete instructions stated in this manual for refamiliarization with the firearm. A thorough inspection should be performed before going into the field. Have your gun periodically checked by a qualified gunsmith. PART NO. 12173 REV. H
TABLE OF CONTENTS Page Operating Instructions............................................................................................ 2 Mechanical Safety ............................................................................................... 2 Barrel Assembly .................................................................................................. 3,4 Magazine Capacity .............................................................................................. 4 Loading ............................................................................................................... 4-6 Firing the Shotgun ............................................................................................... 6 Unloading the Shotgun ....................................................................................... 6,7 Disassembly Procedures .................................................................................... 7-10 Cleaning and Lubrication .................................................................................... 10 Assembly Procedures ......................................................................................... 10-12 Function Testing .................................................................................................. 12 Sight Adjustment ................................................................................................. 13 Accessory Barrels ............................................................................................... 14 Pistol Grip Installation ......................................................................................... 14 Speedfeed ® Stock ............................................................................................... 15 Heat Shield .......................................................................................................... 15,16 Dual-Combo ® Stock ............................................................................................ 16,17 Accu, Accu-Steel and Accu-Mag Choke Tubes ................................................... 17-19 Muzzleloader Barrels .......................................................................................... 19 Service Instructions ............................................................................................. 20 Warranty Information ........................................................................................... 21 Parts List ............................................................................................................. 22 Exploded View .................................................................................................... 23 Notes ................................................................................................................... 24,25 The Basic Rules of Safe Firearms Handling............................................... Back Cover
2 OPERATING INSTRUCTIONS Read and understand this entire manual and its safety warnings before firing the shotgun. Remember, a firearm’s manual safety is a mechanical device which can never replace safe gun handling practices. Never rely on any mechanical safety device to prevent the dangers of careless handling or pointing a firearm in an unsafe direaction. MECHANICAL SAFETY The safety is located on the top rear portion of the receiver (Fig. 2) and must be manually moved to the desired position by the shooter. To put the safety in the “ON” (SAFE) position, the safety button must be moved fully rearward into the safety detent. The button will now be over the red dot. The red dot is a training aid used only to show the direction of the “ON” (SAFE) position and should not be used as an indicator that the safety is “on” or “off” (Fig. 2). Moving the safety button forward toward the muzzle of the gun will put the safety in the “OFF” (FIRE) position. ACTION RELEASE CONTROL The action lock lever is located on the left side of the trigger housing just rearward of the trigger guard. The action lock lever allows the action to be unlocked and opened for inspection or unloading without pulling the trigger. The action may be opened by depressing the lever and pulling the forearm rearward (Fig. 3). NOTE: During the firing, the action unlocks automatically after the hammer falls and the action can be cycled without depressing the action lock lever.
3 BARREL ASSEMBLY Barrels are not interchangeable between model numbers, gauge or capacity. 500, 835 and 590 barrels are interchangeable only with barrels of the same model, gauge and capacity. CAUTION: Never close the action or pull trigger while barrel is removed as damage could result to the firearm. To facilitate shipping, some models are packaged with the barrel removed. To install the barrel in the receiver, proceed as follows: Visually inspect the inside of the barrel to make certain it is free of any obstructions, excessive oil or grease before installation. If you are unable to remove all obstructions, bring the gun to a qualified gunsmith or ship it to the authorized Product Service Center. Failure to do so may result in gun damage and/or personal injury if the shotgun is fired. Move the safety button fully rearward to the “ON” (SAFE) position (Fig. 2). All Models:Depress the action lock lever, (Fig. 3) and move the forearm rearward until the front of the bolt is in the middle of the ejection port (Fig. 7). Caution: Wear eye protection. 590 ®/835®Unscrew the magazine cap by turning it counterclockwise. Slide the barrel takedown mount ring over the magazine tube while guiding the barrel extension portion of the barrel into the receiver (Fig. 4). Gently rotate the barrel back and forth while pushing the barrel into the receiver. Slide the barrel into the receiver and tighten the magazine cap, finger tight only. DO NOT use pliers or a wrench to tighten magazine cap. If your 590/835 shotgun is equipped with a magazine spring retainer, prior to putting on the magazine cap, assemble the magazine spring retainer over the protruding magazine spring. Push the retainer down-ward inside magazine tube so that the spring retainer is flush with the magazine tube end. Models:
4 Caution:The magazine spring exerts pressure on the retainer. Use caution when disassembling. To disassemble: Pry up at various points around the small hole in the center of the magazine spring retainer. Cup hand over retainer and magazine so as to keep spring and retainer confined. Use caution not to bend or distort the magazine tube end and or threads. 500 ® Models:Slide the barrel into the receiver and tighten the takedown screw, finger tight only. DO NOT use pliers or a wrench to tighten the takedown screw. A little space between the magazine tube and the takedown mount is normal. WARNING (all models): Check to be certain that the barrel is fully seated into the receiver by looking through the ejection port. The barrel extension must rest firmly against the corresponding cut in the top of the receiver as shown in Figure 4. MAGAZINE CAPACITY 835 ® Models:Total ammunition capacity (including one in the chamber) is six (6) 2-3/4 or 3 or five (5) 3-1/2 shells. 500 ® Models:Total ammunition capacity (including one in the chamber) is six (6) 2-3/4 shells. Depending upon ammunition tolerance variations, total capacity may be reduced by one round when using 3 shells. 590 ® Models:Total ammunition capacity (including one in the chamber) is nine (9) 2-3/4 or six (6) 3 shells. NOTE: To comply with U.S. migratory bird laws, six shot models are shipped with a wooden dowel inserted in the magazine tube which limits magazine capacity to two (2) shells. 835 ® Model:To remove the dowel, first remove the barrel. Point the gun downward and shake it back and forth lightly until the dowel falls out. To change back to a 2-shot magazine capacity insert the dowel through the center of the magazine spring so that it is positioned inside the coils of the spring. 500 ® Bantam Model:This Model is supplied as a single shot. An extra long wooden dowel blocks magazine loading. After proper firearm training the dowel can be cut to 9 to comply with appropriate laws. 500 ® Model:To remove the dowel, first remove the barrel. Point gun downward and shake it back and forth lightly until the dowel protrudes from the takedown screw hole in the end of the magazine tube. A rubber “O” ring on the dowel prevents it from falling out accidentally. Grasp the dowel and pull it completely out. LOADING Before loading, move the safety button fully rearward (Fig. 2) to the “ON” (SAFE) position. During loading never allow fingers or any objects to contact the trigger. Keep the muzzle pointed in a safe direction at all times. Depress the action lock lever (Fig. 3) and open the action by pulling the forearm completely rearward.
THE SHOTGUN IS NOW LOADED! The safety button should be fully rearward in the “ON” (SAFE) position until ready to use. Keep the muzzle pointed in a safe direction at all times. LOADING MAGAZINE Load the magazine tube by turning the shotgun so that the trigger guard is facing up and the action is closed. Push the front end of the shell into the magazine tube until the rim of the shell snaps past the cartridge stop (Fig. 6 & 9). Never attempt to exceed the magazine capacity. 5 Inspect the chamber and bore of the barrel for any obstruction, excessive oil or grease. The chamber is the rear portion of the barrel which contains the cartridge (Fig. 4). Failure to do so may result in gun damage and/or personal injury when the shotgun is fired. Do not load shotgun until ready to use! Unload shotgun when shooting has been completed! The safety button should always be fully rearward in the “ON” (SAFE) position whether the firearm is loaded or not. Check to be certain that the ammunition selected is the same type of cartridge as designated on the left side of the barrel. The 835 ® Models are designated to fire 12 gauge 2-3/4, 3, or 3-1/2 factory loaded ammunition. Do not fire slugs of any type (single projectile ammunition) through the overbored 835 Accu-Mag barrel. This barrel is designated to shoot lead or steel pellet shot loads only. Use only 835 barrels designated specifically for slug shooting. 590 ® Models handle 12 ga. 2-3/4 or 3 magnum shells. 500® Models are designed for 2-3/4 (2-1/2 .410 bore) and 3 magnum shells within gauge. Fully rifled barrels deliver best accuracy with sabot style slugs. “Rifled” slugs and shotshells are not recommended for use in rifled barrels. If you wish to load the firearm with the maximum number of shells, or fire single shots, load the first shell through the ejection port located on the right side of the receiver (Fig. 5). The shell can be inserted directly into the chamber or placed on top of the elevator. Close the action by moving the forearm completely forward. Be sure to leave the safety “ON” (fully rearward) until you are ready to shoot.
6 FIRING Discharging firearms in poorly ventilated areas, cleaning firearms, or handling ammunition may result in exposure to lead and other substances known to cause birth defects, reproductive harm, and other serious physical injury. Have adequate ventilation at all times. Wash hands thoroughly after exposure. With the shotgun pointed in a safe direction and held in the proper firing position, move the safety forward to its “OFF” (FIRE) position. Pulling the trigger through its full travel to the rear, will fire the shotgun. Should the shotshell fail to fire, keep the gun pointed in a safe direction. Move the safety button fully rearward to the “ON” (SAFE) position. Remove the misfired shotshell and segregate from other ammunition. Do not attempt to refire a misfired round. If at any time during firing, the report of any given round is noticeably louder or softer than previous rounds fire, STOP! Do not load or fire additional rounds until you have put safety in the “ON” (SAFE) position, then safely unload your firearm and inspect it for possible damage or obstruction in the chamber or bore. CYCLING THE ACTION To eject a shotshell case, pull the forearm completely rearward. The spent case or unfired shotshell will eject out of the receiver through the ejection port. Be sure that all observers are clear of the path of ejection. Empty cases are thrown out with significant force and could cause injury. To chamber a live shotshell from the magazine, push the forearm fully forward. Remember: when the magazine tube is loaded and the action is cycled, a live shotshell will be chambered! Always keep the safety in the “ON” (SAFE) position until you are actually ready to fire the shotgun. UNLOADING Move the safety button fully rearward (Fig. 2) to the “ON” (SAFE) position. During unloading, never allow fingers or any object to contact the trigger. Keep the muzzle pointed in a safe direction at all times. Depress the action lock lever (Fig. 3) and pull the forearm rearward, slowly, until the live shotshell is completely withdrawn and visible in the ejection port. Remove shotshell by hand.
7 Continue pulling the forearm rearward to release the next shotshell onto the elevator. Turn the shotgun so that the ejection port faces downward to allow the released shotshell to drop out through the ejection port. Push the forearm completely forward, closing the bolt without a shell being chambered. Turn the shotgun over so that the trigger guard is positioned upward and the gun remains pointed in a safe direction. Insert your right thumb into the opening in the bottom of the receiver and depress the cartridge stop on the right side to release shotshells one at a time (Fig. 9). Repeat until all shotshells are removed from the magazine tube. Depress the action lock lever and pull the forearm completely rearward. Visually and physically inspect chamber, elevator and magazine tube again to insure that no shotshells remain in the shotgun. Leave the action in the open, rearward position and the safety button fully rearward in the “ON” (SAFE) position. DISASSEMBLY / BARREL REMOVAL Position the safety button fully rearward in the “ON” (SAFE) position and visually and physically check chamber, elevator and magazine to be certain gun is loaded. Wear eye protection during disassembly and cleaning. Depress the action lock lever (Fig. 3) and open the action by sliding the forearm fully rearward. Move the forearm slowly forward from the fully rearward position until the front of the bolt is in the middle of the ejection port (Fig. 7). CAUTION:The 590® and 835® Model magazine spring retainers and springs are under significant spring pressure. Use caution should removal be necessary to prevent injury to yourself or others around you. 835 ®/590® Models: Unscrew the magazine cap by turning it counterclockwise. Remove the barrel from the receiver with a gentle back-and-forth rotational movement while pulling the barrel out of the receiver assembly. 500 ® Models: Loosen the takedown screw by turning it counterclockwise until the screw threads are completely disengaged from the end of the magazine tube (Fig. 7).
8 Remove the barrel from the receiver with a gentle back-and-forth rotational movement while pulling the barrel out of the receiver assembly. TRIGGER HOUSING REMOVAL Position the shotgun on a clean surface with the trigger guard upward. With a blunt object (no greater than 3/16 [4.76 mm] diameter), push out the small diameter trigger housing retainer pin located on the side of the receiver, approximately a 1/2 (12.7 mm) below the rear of the trigger guard (Fig. 8). Remove the trigger housing assembly by lifting the rear portion upward first. The trigger housing is a complex assembly and must not be disassembled. Disassembly should only be performed by the factory or a qualified gunsmith. Do not pull the trigger and allow the hammer to fall when the trigger housing assembly is removed from the receiver. To do so may result in personal injury or damage to the assembly. CAUTION: Before performing any further disassembly, take time to study how the internal components are arranged inside the receiver. DISASSEMBLY OF INTERNAL RECEIVER COMPONENTS CAUTION: Pay special attention to the position of the bolt, bolt slide and action slide bar assembly during this portion of the disassembly, as the parts must be in the same relationship during reassembly. Remove the cartridge interrupter from the ejection port side and cartridge stop from the opposite side. (It may be necessary to tap the sides of the receiver lightly to release these parts) (Fig. 9).