Maglite Rechargeable Flashlight System Instructions Manual

							Rechargeable System (NiCad)
Systéme Rechargeable (NiCad)
Sistema Recargable (NiCad)
Owner’s Manual • Guide d’Utilisation • Manual del Propietario 
						

							For Your Safety Please Read
WARNING:Always read and understand all of the warnings and safety instructions contained in this
manual before attempting to use the Mag-Lite® Rechargeable Flashlight System™ to help
avoid potential hazards that could result in bodily injury or property damage.
Always keep this manual conveniently available for future reference, as it contains important
information that will help effect the safe operation and maintenance of this instrument. 
Any battery may leak harmful chemicals which may damage skin, clothing, or the inside of the
flashlight. TO AVOID RISK OF INJURY, DO NOT LET ANY MATERIAL LEAKED FROM A
BATTERY COME IN CONTACT WITH EYES OR SKIN. Any battery may rupture or explode if put
in a fire or otherwise exposed to excessive heat. TO AVOID RISK OF INJURY, DO NOT EXPOSE
BATTERIES TO EXCESSIVE HEAT. To reduce the risk of personal injury or harm to your
flashlight, take the following precautions:
• Do not use non-rechargeable batteries in your Mag-Lite® Rechargeable Flashlight System
™.
• Use only a MAG® rechargeable battery pack (Model No. ARXX075) with this flashlight.
• Always install the battery pack with the positive (+) end facing the head end of the 
flashlight and the negative (-) end facing the tailcap end of the flashlight .
• When storing your flashlight for long periods of time, remove the battery pack and store 
it separately.
• Carefully follow the steps listed under “Inspection and Maintenance” in this manual.
• This product is not recommended for use by children.
The safety instructions have been classified according to the seriousness of the risk, 
as follows:
DANGER:“Danger” indicates the existence of a hazard that could result in death or catastrophic bodily
injury, if the safety instruction is not observed.
WARNING:“Warning” indicates the existence of a hazard that could result in serious bodily injury, if the
safety instruction is not observed.
 CAUTION:“Caution” indicates the existence of a hazard that could result in minor bodily injury or
property damage, if the safety instruction is not observed.
NOTICE:“Notice” contains general information that relates to the safe operation of the flashlight
system.
PROTECTION OF CHILDREN• Never allow children to play with your flashlight, as they might hurt themselves or others.
• Always keep all accessories and components out of the reach of small children. Small parts,
in particular, might present a choking hazard to children.
• Do not allow children to handle or operate this flashlight.
BATTERY DISPOSAL• Never discard a used battery pack with ordinary solid wastes, since it
contains toxic substances.
• Always dispose of a used battery pack in accordance with prevailing 
community regulations relating to the disposal of household toxic wastes. 
• Always cover the metal terminals with insulating tape first, to prevent accidental 
short-circuiting whenever transporting outside of flashlight.
• The sealed battery stick contains nickel-cadmium and must be recycled or disposed of
properly. Contact your local county solid waste authority for proper recycling or disposal
information.
• Mag Instrument, Inc. is a proud participant in the RBRC (Rechargeable Battery Recycling
Corporation). By recycling NiCad rechargeable batteries, you are helping to keep NiCad
batteries out of the solid waste stream. When you throw away a NiCad battery, it eventually
ends up in a landfill or municipal incinerator. By recycling your used NiCad batteries through
Mag Instrument’s Battery Recycling Program, you are helping to create a cleaner and safer
environment for generations to come. For more information about the RBRC visit
www.rbrc.com
DANGER:• To prevent serious damage to eyesight, never look into flashlight when light is on. Do not
shine light into the face of someone else.
• Never attempt to disassemble or repair the AC adapter or charging cradle as exposure to
electric shock hazards may result. Always contact a Mag Authorized Warranty Service
Center, if repair or replacement is required.
• Never alter the AC cord or plug on your AC adapter or charging cradle. If the plug will not fit
into the available outlet, have a proper outlet installed by a qualified electrician. Improper
connection can result in the risk of electric shock.
WARNING:• Never attempt to disassemble the flashlight or any of its components and or accessories. 
If service or repair is required, return the unit to a Mag Authorized Warranty Service Center.
• Always use genuine Mag-Lite® replacement parts and accessories when operating this
flashlight system, as the use of incompatible auxiliary equipment could result in fire, electric
shock or other bodily injury. Never connect this flashlight to any unauthorized or incompatible
auxiliary product that has not been expressly approved by Mag Instrument, Inc. The use of
unauthorized accessories will also void your warranty. 
						

							• Never store or transport flammable liquids, gases or explosive materials in the same
compartment as the flashlight or any of its accessories, as possible sparking in the equipment
could ignite a fire or explosion.
• Always secure this flashlight in its charging cradle, when it is not in use. Never place 
the flashlight on the passenger seat or anyplace else in the car where it can become a
projectile during a collision or sudden stop.
• Never short-circuit a battery pack by either accidentally or intentionally bringing the
terminals in contact with another metal object. That could result in burns, other bodily injury
or a fire, and could also damage the battery pack.
• Never expose the terminals of the battery pack to any other metal object. Always wrap 
it or place it in a plastic bag, whenever transporting it.
• Never heat and never attempt to disassemble the battery pack, as that could cause leakage
of the caustic electrolyte. If the battery is accidentally broken, avoid skin contact with the
contents. In the event of skin contact, wash the affected area immediately and obtain prompt
medical attention.
• Never attempt to dispose of a battery pack by throwing it into a fire. That can cause the
battery pack to explode.
• In order to avoid any risk of bodily injury or property damage never attempt to use an
unauthorized battery pack with your flashlight.
• Never allow any liquids or water to spill on the AC adapter or charging cradle. There is a risk
of fire or electric shock.
• Always use the authorized Mag-Lite® AC adapter and charging cradle to avoid any risk of
fire or damage to your flashlight or battery. Bodily injury or property damage may occur as a
result of the use of an unauthorized and incompatible AC adapter or charger.
• Never use an AC adapter or charging cradle if it has a damaged or worn power cord or plug.
The use of damaged or worn power cords or plugs could result in electric shock, burns or fire.
Contact a Mag authorized warranty service center immediately to obtain a suitable
replacement.
• Do not attempt to charge this flashlight if cords, adapters, battery, bulb or any part of the
flashlight or charger is damaged or corroded.
• Always unplug the AC adapter or charging cradle from the power source before attempting
any cleaning in order to avoid the risk of electric shock. 
 CAUTION:• Always confirm that the power cord is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
• Never place heavy objects on a power cord, as this could result in damage to the cord.
• Never bend or twist a power cord, and never pull on a power cord in a attempt to remove an
AC adapter or accessory plug from a socket. Always grasp the AC adapter or the accessory
plug directly when unplugging the device in order to avoid damaging the cord.• Always disconnect the AC adapter or charging cradle from the power source when it is not
in use.
NOTICE:• Do not use this product for other than its intended use.
• Do not use an outdoor AC outlet to recharge battery.
• Never expose this flashlight system to high temperatures, such as those found near a heater
or in a closed car parked in the sun. This can cause heat-damage to the plastic parts, the
electronic components and the battery.
• Dropping this flashlight or subjecting it to violent impact or shock can cause mechanical
damage.
• Do not charge or operate in close proximity of combustible or flammable materials.
• Do not charge battery in gas tight enclosures.
• Never store this flashlight in cold areas. When the flashlight warms up (to its normal
operating temperature), moisture can form inside the flashlight, which may damage the
flashlight’s electronic components.
• Never paint this flashlight. This can clog the moving parts.
• System 1, 3, and 6: The AC Adapter requires the use of a standard 120 V AC power source
for its operation. Or, 12 V DC with the optional Cigarette Lighter Adapter
• System 4, and 5: The AC Adapter requires the use of a standard 230 V AC power source for
its operation. Or, 12 V DC with the optional Cigarette Lighter Adapter
• Discontinue use immediately should you notice any changes in the battery, such as
discoloration or malformation
• Recharge the Battery at room temperatures: 68˚ƒ to 86°ƒ (20°c to 30°c) to prevent hazardous
gas venting from the battery cells and potentially reduced battery capacity
• After extended and /or high temperature storage, all NiCad batteries may only accept a
partial charge even with full recharging time. The capacity returns to normal after I to 3
charge/discharge cycles.
www.maglite.com 
						

							4 23
Rechargeable System (NiCad)
Systéme Rechargeable (NiCad)
Sistema Recargable (NiCad)
6
1 Rechargeable Flashlight
2 Charging Cradle
3 Rechargeable Battery (NiCad)
4 Mounting Brackets (x2)
5 120 Volt Converter (US)
6 12 Volt Adapter (Automobile)
7 230 Volt Converter (Euro)
8 12 Volt Straight Wire (Automobile)
7
8
5
1
Contents
Getting Started . . . . . . . . . . . . . . . . . . . .  4
The Flashlight. . . . . . . . . . . . . . . . . . . . .  5
The Charging Cradle . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . 8
The Battery . . . . . . . . . . . . . . . . . . . . . . . 9
Operation - 
Getting the Most out of 
Your Mag-Lite® Rechargeable Flashlight 
System™
. . . . . . . . . . . . . . . . . . . . . . . . . . 10
Frequently Asked Questions . . . . . . . .  10
Changing the Lamp . . . . . . . . . . . . . . . . . 11
Troubleshooting, Specifications . . . . .  12
Warranty . . . . . . . . . . . . . . . . . . . . . . . . 13
Inspection and Maintenance . . . . . . . . . 13
Other Mag Products and Accessories  38
Français  . . . . . . . . . . . . . . . . . . .  14
Español  . . . . . . . . . . . . . . . . . . .  26
Getting Started
Congratulations
You have just made a life-long investment in 
one of the most highly-advanced precision
instruments in illumination technology. 
The Mag-Lite® Rechargeable Flashlight
System™ was formulated on precision and
quality — derived from ”Mag’s“ many years 
of experience in the precise world of fine
machine tools, our flashlights quickly 
became recognized for form and function 
and most importantly, to you the consumer,
quality and dependability.
Taking a few moments to read this 
manual and familiarizing yourself with the 
Mag-Lite® Rechargeable Flashlight System™ 
will help to insure years of superior service 
and satisfaction. To help acquaint yourself with
your new flashlight this manual is composed 
of eight sections: 
Section 1)The Flashlight,Section 2)The Charging Cradle, Section 3)Installation, Section 4)The Battery, Section 5)Operation - Getting the Most out of Your 
Mag-Lite® Rechargeable Flashlight System™ ,Section 6)Changing the Lamp,  Section 7)Trouble shooting, Specifications, AccessoriesSection 8)Warranty Information.
What this package contains:(see chart for your system, 1-7)
Great care has been taken in the design,
manufacturing and packaging of your 
Mag-Lite® Rechargeable Flashlight System™. 
1. Flashlight 5. 120 Volt Converter (US)
2. Charging Cradle 6. 12 Volt Adapter (Automobile)
3. 
Rechargeable Battery (NiCad)7. 230 Volt Converter (Euro)
4. Mounting Brackets (x2) 8. 12 Volt Straight Wire
(Automobile) 
						

							23 54
1
6
%
7
1. Face Cap Assembly (lens and
reflector)
The Face Cap Assembly is removable for
replacement of lamp only. The reflector assembly is
factory sealed and should not be removed from face
cap (Fig. 1). 
Lens:The high-efficiency tempered glass
lens on the Mag-Lite® Rechargeable Flashlight
System™ is an integral part of the optical system. It is
precision cut, ground and tempered for its application.
Besides its high transmittance of light, the lens has
greater resistance to temperature, acids and solvents.
Reflector: Highly-polished, scientifically-designed,
metallic reflector withstands extreme temperatures. 
Note: The heat tempered lens can suffer breakage if misused. 1. DO NOT
USE AS AN IMPACT TOOL! 2. Do not operate flashlight with the face cap off
and the lamp on and exposed. Personal injury or damage to heat sensitive
materials may result, e.g. plastics, rubber, cloth fabrics, etc. 
2. Head The head is not removable; any attempt to
do so will only damage its function. The head can be
lowered to the Charging Ring Module for replacement of
lamp (see page 11). 
Focusing Beam:patented 
cam-action focusing mechanism by Mag Instrument has
been further enhanced (Fig. 2) to allow for continuous
rotation of the head.
3. Switch A Mag Instrument advanced concept that is patented and
already considered one of the best in its field. The switch is a sealed,
rotating, self-cleaning unit and its button is designed to be cleanly flush
to the barrel.
4. Serial NumberPermanently stamped serial number for
registration and identification.
5. Charging Ring Module This unique circular ring concept
allows for a positive contact of 360°. No matter how you place the
flashlight in the Charging Cradle … it’s on. This module is factory sealed;
no attempt should be made to disassemble this module.
6. Durable FinishThe barrel, head assembly, Charging Ring
Module and tail cap are of Hard Type III anodized aircraft aluminum
inside and out. With minimum care, your flashlight will maintain its rich
black appearance indefinitely. (Direct constant exposure to sunlight will
fade any color.) The barrel features the ultimate in diamond knurl design.
7. Spare Lamp in Tail CapFor your convenience a spare
halogen bulb resides in the tail cap should your lamp ever need
replacing.Fig. 2 Fig. 1
Section 1The Flashlight 
						

							If you have received your system with the flashlight mounted in the
Charging Cradle (Fig. 3) the first thing to do is
to remove the flashlight.
Note A:Since the Charging Cradle was
designed to hold the flashlight securely you’ll
find that before the unit is mounted,
considerable pressure is necessary to release the
flashlight from the clamps. It is really quite
easy: 
1.Holding the Charging Cradle  firmly in
one hand (Fig. 4), grasp the flashlight with the
other. 
2.A firm downward pressure with the
thumb on one clamp while pulling up on the
barrel with the other four fingers will quickly
snap it free. 
Note B:By its unique design, returning the
flashlight to the Charging Cradle takes less than
1/10 the force of removing it. Little more than
its own weight is sufficient. And, once it is
mounted to a wall or in a vehicle, you’ll find that
the designed leverage takes no effort at all.
Charging Cradle
Constructed of super-strong, resilient material, this Charging Cradle unit
has many features. Solid-state electronics provide a constant charge rate;
from an input from 12–14 volts (automotive installations) or 120 volts AC,
when used with a converter, in-house. A unique clamp design holds the
flashlight securely in a vehicle under rough conditions and its quick release
mounting bracket allows easy removal of system. 
Note:All electrical components are designed for 12–14 volts DC circuits.
DO NOT USE IN 24-VOLT DC CIRCUITS. Doing so creates excessive heat
and may result in a fire or melted components.
Fig. 3 Flashlight in the Charging Cradle
Fig. 4
^
Charging Cradle
Clamps
Power Cord
Red
LED
Mounting
Brackets
Auto
Home
Section 2 The Charging Cradle 
						

							&
Fig. 7
Clamps Open
Fig. 9
The Charging Cradle’s Quick 
Release Mounting Bracket
Turning the Charging Cradle upside down, you will see a release pin on 
the same side as the power cord (Fig. 5). Depressing this pin with the 
index finger or (closed) ballpoint pen will release the mounting bracket 
for installation. When locating and mounting the bracket, be sure that the
release pin (Fig. 6) faces in the same direction as you want the head of 
the flashlight to be. 
Note: Because of the innumerable places that can be
chosen for mounting, there are no screws or fasteners supplied. Be sure 
to use fasteners that give maximum holding power for repeated use. 
Two mounting brackets are included for location versatility.
Charging Cradle Clamp Arms
Note the difference, in the following illustrations, between the “clamps
open” position (Fig. 7) and the “clamps closed” position (Fig. 8).
Sometimes one or both clamps (they work independently) will be
inadvertently pushed to the closed position, making it very difficult to
return the flashlight to the recharger/cradle. If this happens, simply take
thumb and forefinger and snap it back to the open position (Fig. 9).
The Charging Cradle
Fig. 5Fig. 6Fig. 8 
Clamps Closed
Section 2 
						

							*
A Typical Installation
1.Locate and mount the mounting bracket (Fig. 10) using appropriate
screw and anchors for that location and material.
2.With flashlight out of the Charging Cradle, engage the two prongs of
mounting bracket with matching slots at base of the Charging Cradle … 
roll it forward and over the spring-loaded pin lock (Fig. 11). Make sure it 
has fully engaged the pin. Removal of the Charging Cradle is achieved by
simply depressing this pin with the index finger or (closed) ballpoint pen
and reversing the procedure.
3.Plug the Charging Cradle’s 2-pronged, vibration-resistant, friction-lock
connector into the matching end of the DC power cord or AC converter.
Note:When disconnecting plugs, never pull on wires. The Mag-Lite®
Rechargeable Flashlight System™ detachable mounting bracket allows the
Charging Cradle to be removed from the vehicle, taken to the home, station
house or office for continued charging. One extra mounting bracket is
included for mounting in two different locations.
 CAUTION:Make sure wires cannot be pinched.If wire is pinched it
can cause immediate short and wires will get hot and melt plastic.
Fig. 19
Black (–) lead 
to groundPositive (+) lead
(striped) Ignition-Switched Fuses
Ground Side of Fuse
Charging Cradle Cord Radio
Heater
Accessory
Note:For maximum protection of recharging
unit, it is recommended that a 1-amp fuse be
installed in the (+) striped lead.Charging Cradle
Direct Wire–Vehicle Installation  12–14 Volt Only (Not for 24-Volt Systems)
A 4’ power accessory cord is available to facilitate the direct-wiring of the rechargeable system (Fig. 19). Mag Instrument recommends
using only an ignition-switched (fused) circuit, and preferably the lowest output available (5 amps or less). This is most often the radio
or accessory fuse. The striped (positive) lead is connected to the fuse output, and the unmarked (negative) ground wire should be
attached to a metal part of the chassis, which serves as a battery ground return.
Fig. 11
Fig. 10
Section 3Installation
1 AMP
(See Note) 
						

							Section 4The Battery
(
Your Battery’s First Charge Is Important!
To assure the freshness of your battery and to avoid any operational
problems in shipping, it has been packaged in an UNCHARGED state. 
For optimum operation of your flashlight, it should be charged a full 
16 hours … before using for the first time.
Battery Installation
If the battery was shipped outside of the flashlight:After you have removed
the flashlight from the Charging Cradle unscrew the tail cap (Fig. 12) and insert
battery pack (Fig. 13) into the barrel. The positive (+) end—this is the end with a
button—goes into the barrel first. Now screw on the tail cap and make sure it’s tight.
NOTE: Large end of the battery spring must be snapped into the tailcap. 
If the battery was shipped inside the flashlight:Except for 
the complete Mag-Lite®Rechargeable Flashlight System™kits, some
systems will be already loaded in the barrel. In this case, you will 
note that the tail cap is not completely tightened. This is done at the factory
as a safety precaution, to keep the flashlight inoperable during shipment.
You must firmly tighten the tail cap (Fig. 12) to assure positive electrical
contact. Neither the flashlight nor the Charging Cradle will operate if 
this is neglected.
First Charge Procedure
1.Make sure tail cap is tight 2.Place the flashlight into the Charging Cradle.3.Connect the Charging Cradle power cord into the AC converter or DC
cord, and 4.Plug into power source.  5.Make sure LED light is on. See
“Helpful Hints” to make sure the flashlight is charging properly.
Helpful Hints
Your battery is presently discharged.There may not be enough
power to light the lamp. To be absolutely sure flashlight switch is off, 
use this simple test. 
1.Remove battery from flashlight. 2.Plug the
Charging Cradle into a power source. 
3.Place flashlight barrel (empty)
into the Charging Cradle… the Charging Cradle LED (red) will be “on” 
if switch is on … “off” if switch is off. 
4.If LED is on, press switch. 
5.Reload battery and tighten tail cap … LED will return to “on”
indication. Continue charging.
WARNING:Do not “short” or “ground out” battery pack to “deeply
discharge”. Doing so is hazardous and will damage the battery pack.
Do Not Have Flashlight Switch in ”On“ Position While Charging
Fig. 12
Tailcap Fig. 13
Battery SpringFlashlight Barrel 
						

							BL
Switch Operation
The flashlight utilizes a self-cleaning 3-position rotary switch; on, off, andsignal (manual, momentary on-off). When the flashlight is offdepressing
the switch until it clicks onwill provide a sustained beam. Depressing 
fully again will turn it off. The signal feature can be used by partially
depressing the switch until the beam comes onand releasing it for off.
NOTICE:To avoid deeply discharging the rechargeable NiCad battery,
always turn the flashlight off when the flashlight beam starts to dim or 
turn yellow. A dim or yellow beam is an indication that the battery needs 
to be fully recharged. Always recharge the battery for 16 hours to obtain 
a full charge.
Spot-to-Flood Beam
Patented “continuous cam-action” allows you to change the flashlight 
from a spot-focus to a flood beam. Operates with a simple quarter turn 
of the flashlight head assembly.
Frequently Asked Questions
Q. How long can I leave the flashlight in the Charging Cradle (on charge)
without using?
A. Indefinitely … but beyond 30 days of non-use, no purpose is served. When not in use,
good practice would dictate disconnecting the units power plug.  Battery self-discharge
would be less than 1% per day.
Q. How long can I expect my lamp (bulb) to last?
A. 50–60*hours, not counting mechanical shock abuse. Lamps become more fragile
toward end of lamp life.
Q. Why is there a dark spot in the beam when light is adjusted to flood?
A. The Mag-Lite® Rechargeable Flashlight System™  reflector is designed for the best spot
possible. What you see in the flood position of the reflector is a redistribution of the light to
the widest part of the reflector. 
Q. Can I touch the glass of the lamp with hands, and if so, will the oils cause
lamp damage?
A. You can touch the glass when it’s off/cool without fear of lamp damage. However, 
it is always good practice to wipe lamp with a soft cloth or tissue after handling.
Q. If dust occurs inside my reflector, how do I clean it without damage to the
reflector?
A. Use a camel hair brush lightly or blow with dry air. Use the same care that you would
give a precision camera lens.
Q. Will the lens break?
A. Yes; however, due to the type of composition and seal, it is much stronger than a
regular glass lens.
Q. How do I get a fingerprint off my reflector?
A. Use a camera lens cleaner and a lint-free cloth.
Q. If the small red light in the Charging Cradle does not light, how do I know
whether it’s the flashlight or the Charging Cradle that’s at fault?
A. With the Charging Cradle plugged in and the flashlight not in the Charging Cradle, place
a coin, paper clip or metal object across the pins in the Charging Cradle. If the Charging
Cradle is OK, the red light will go on. Otherwise, the fault is in the flashlight.
Optimizing Spot Beam with the Light off
To obtain the best “spot pattern” and beam focus it is important to center the
bulb in the bottom opening in the parabolic reflector. The bulb has two pins
which allow for this adjustment. After inserting the bulb in the receptacle, apply
a slight pressure on the bulb with your thumb and index finger to obtain
alignment (Fig. 14). Place the reflector over the bulb and look through the clear
lens to visually inspect for proper centering. Re-adjust as required. Gently wipe
bulb surface with a clean, soft cloth to remove fingerprints.
WARNING:Do not look at lamp when flashlight is on. Do not
touch the lamp until it has cooled for at least two minutes.
Fig. 14
Section 5Operation -Getting the most out of Your Mag-Lite® Rechargeable Flashlight System™