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LG M1921a Service Manual

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    							COLOR MONITOR
    SERVICE MANUAL
    Website:http://biz.LGservice.com
    E-mail:http://www.LGEservice.com/techsup.html
    CAUTION
    BEFORE SERVICING THE UNIT, 
    READ THE  SAFETY PRECAUTIONS IN THIS MANUAL.
    CHASSIS NO. : CL-81
    MODEL : M1721A (M1721A-BMF.A**NLF)
    M1921A (M1921A-BMF.A**NLF)
    *(      ) **Same model for Service 
    						
    							- 2 -
    CONTENTS
    SPECIFICATIONS
    SPECIFICATIONS ................................................... 2
    PRECAUTIONS ....................................................... 3
    SERVICE PRECAUTIONS  ...................................... 4
    TIMING CHART  ....................................................... 7
    DISASSEMBLY ....................................................... 8
    BLOCK DIAGRAM ................................................... 9
    DESCRIPTION OF BLOCK DIAGRAM  ................. 10ADJUSTMENT ...................................................... 12
    TROUBLESHOOTING GUIDE  .............................. 16
    WIRING DIAGRAM  ............................................... 20
    EXPLODED VIEW ...................................................21
    REPLACEMENT PARTS LIST  ...............................23
    SCHEMATIC DIAGRAM ......................................... 29
    1. LCD CHARACTERISTICS
    Type  : TFT Color LCD Module
    Active Video Area : 17.0 inch-M1721A
    : 19.0 inch-M1921A
    Size : 358.5(V) x 296.5(H) x 17(D)-M1721A
    : 
    396.0(V) x 324.0(H) x 16.5(D)-M1921A
    Pixel Pitch : 0.264mm x 0.264mm x RGB-M1721A
    : 0.098mm x RGBmm x 0.294-M1921A
    Color Depth : 6Bits with FRC, 16,777,216 colors 
    Surface Treatment : Anti Glare, Hard Coating(3H)
    Operating Mode : Normally white
    Backlight Unit      : 4CCFL
    Electrical Interface : LVDS
    2. OPTICAL CHARACTERISTICS
    2-1. Viewing Angle by Contrast Ratio  ≥10
    M1721A
    Left : -60° min., -70° typ Right : +60° min., +70° typ
    Top : +60° min., +75° typ Bottom : -50° min., -65° typ
    M1921A
    Left : -70° min., -80° typ Right : +70° min., +80° typ
    Top : +60° min., +70° typ Bottom : -50° min., -85° typ
    2-2. Luminance : 160(min.), 250(typ.)
    2-3  Contrast Ratio : 300(min.), 550(max.)-M1721A
    : 350(min.), 650(max.)-M1921A
    3. SIGNAL (Refer to the Timing Chart)
    3-1. Analog Video Input
    1) Video Input Range : 0~0.7V ± 5%
    2) Video Termination Impedance : 75Ω±5%
    3) Sync Type : Separate Sync.
    4) Sync Level : TTL Low ≤0.8V, High ≥2.0V
    3-2. Operating Frequency
    Horizontal : 30 ~ 70kHz
    Vertical : 56 ~ 75Hz
    4. RESOLUTION
    Analog Max : 1280 x 1024@60Hz5. POWER SUPPLY
    5-1. Power 
    AC 100-240Vac, 50/60Hz 
    5-2. Power Consumption
    6. ENVIRONMENT
    5-1. Operating Temperature : 10°C ~ 35°C 
    5-2. Operating Humidity : 20% ~ 80%
    5-3. MTBF : 50,000 Hours (Min)
    7. DIMENSIONS (with TILT/SWIVEL)
    M1721A
    Width : 394.4 mm (15.53)
    Depth : 243 mm (9.57)
    Height : 404 mm (15.91)
    M1921A
    Width : 445 mm (17.52)
    Depth : 243 mm (9.57)
    Height : 457 mm (17.99)
    8. WEIGHT (with TILT/SWIVEL)
    M1721A
    Net. Weight : 4.5 kg (9.92 lbs)
    Gross Weight : 6.2 kg (14.33 lbs)
    M1921A
    Net. Weight : 5.5 kg (12.13 lbs)
    Gross Weight : 7.1 kg (15.66 lbs)
    H/V SYNC
    ON/ON
    OFF/ON
    ON/OFF
    OFF/OFF
    - MODEPOWER ON (NORMAL)
    SLEEP MODE
    POWER S/W OFF
    VIDEO
    ACTIVE
    OFF
    OFF
    POWER CONSUMPTION
    less than 40 W-M1721A
    less than 45 W-M1921A
    less than 1 W
    less than 1 W
    LED COLOR
    BLUE
    RED
    OFF 
    						
    							PRECAUTION
    - 3 -
    WARNING FOR THE SAFETY-RELATED COMPONENT.
    • There are some special components used in LCD
    monitor that are important for safety. These parts are
    marked   on the schematic diagram and the
    replacement parts list.It is essential that these critical
    parts should be replaced with the manufacturer’s
    specified parts to prevent electric shock, fire or other
    hazard.
    • Do not modify original design without obtaining written
    permission from manufacturer or you will void the
    original parts and labor guarantee.
    TAKE CARE DURING HANDLING THE LCD MODULE
    WITH BACKLIGHT UNIT.
    • Must mount the module using mounting holes arranged
    in four corners.
    • Do not press on the panel, edge of the frame strongly
    or electric shock as this will result in damage to the
    screen.
    • Do not scratch or press on the panel with any sharp
    objects, such as pencil or pen as this may result in
    damage to the panel.
    • Protect the module from the ESD as it may damage the
    electronic circuit (C-MOS).
    • Make certain that treatment person’s body are
    grounded through wrist band.
    • Do not leave the module in high temperature and in
    areas of high humidity for a long time.
    • The module not be exposed to the direct sunlight.
    • Avoid contact with water as it may a short circuit within
    the module.
    • If the surface of panel become dirty, please wipe it off
    with a softmaterial. (Cleaning with a dirty or rough cloth
    may damage the panel.)WARNING
    BE CAREFUL ELECTRIC SHOCK ! 
    • If you want to replace with the new backlight (CCFL) or
    inverter circuit, must disconnect the AC adapter
    because high voltage appears at inverter circuit about
    650Vrms.
    • Handle with care wires or connectors of the inverter
    circuit. If the wires are pressed cause short and may
    burn or take fire.
    Leakage Current Hot Check Circuit
    CAUTION
    Please use only a plastic screwdriver to protect yourself
    from shock hazard during service operation.
    1.5 Kohm/10W
    To Instruments
    exposed 
    METALLIC PARTSGood Earth Ground
    such as WATER PIPE,
    CONDUIT etc.
    AC Volt-meter 
    						
    							SERVICING PRECAUTIONS
    - 4 -
    CAUTION:Before servicing receivers covered by this
    service manual and its supplements and addenda, read
    and follow the SAFETY PRECAUTIONSon page 3 of this
    publication.
    NOTE:If unforeseen circumstances create conflict
    between the following servicing precautions and any of the
    safety precautions on page 3 of this publication, always
    follow the safety precautions. Remember: Safety First.
    General Servicing Precautions
    1.  Always unplug the receiver AC power cord from the AC
    power source before;
    a. Removing or reinstalling any component, circuit
    board module or any other receiver assembly.
    b.  Disconnecting or reconnecting any receiver electrical
    plug or other electrical connection.
    c. Connecting a test substitute in parallel with an
    electrolytic capacitor in the receiver.
    CAUTION:A wrong part substitution or incorrect
    polarity installation of electrolytic capacitors may
    result in an explosion hazard.
    d.  Discharging the picture tube anode.
    2. Test high voltage only by measuring it with an
    appropriate high voltage meter or other voltage
    measuring device (DVM, FETVOM, etc) equipped with
    a suitable high voltage probe.
    Do not test high voltage by drawing an arc.
    3. Discharge the picture tube anode only by (a) first
    connecting one end of an insulated clip lead to the
    degaussing or kine aquadag grounding system shield
    at the point where the picture tube socket ground lead
    is connected, and then (b) touch the other end of the
    insulated clip lead to the picture tube anode button,
    using an insulating handle to avoid personal contact
    with high voltage.
    4. Do not spray chemicals on or near this receiver or any
    of its assemblies.
    5. Unless specified otherwise in this service manual,
    clean electrical contacts only by applying the following
    mixture to the contacts with a pipe cleaner, cotton-
    tipped stick or comparable non-abrasive applicator;
    10% (by volume) Acetone and 90% (by volume)
    isopropyl alcohol (90%-99% strength)
    CAUTION:This is a flammable mixture.
    Unless specified otherwise in this service manual,
    lubrication of contacts in not required.
    6. Do not defeat any plug/socket B+ voltage interlocks
    with which receivers covered by this service manual
    might be equipped.
    7. Do not apply AC power to this instrument and/or any of
    its electrical assemblies unless all solid-state device
    heat sinks are correctly installed.
    8. Always connect the test receiver ground lead to the
    receiver chassis ground before connecting the test
    receiver positive lead.
    Always remove the test receiver ground lead last.9. Use with this receiver only the test fixtures specified in
    this service manual.
    CAUTION:Do not connect the test fixture ground strap
    to any heat sink in this receiver.
    Electrostatically Sensitive (ES) Devices
    Some semiconductor (solid-state) devices can be
    damaged easily by static electricity. Such components
    commonly are called Electrostatically Sensitive (ES)
    Devices.Examples of typical ES devices are integrated
    circuits and some field-effect transistors and
    semiconductor chip components. The following
    techniques should be used to help reduce the incidence of
    component damage caused by static by static electricity.
    1. Immediately before handling any semiconductor
    component or semiconductor-equipped assembly, drain
    off any electrostatic charge on your body by touching a
    known earth ground. Alternatively, obtain and wear a
    commercially available discharging wrist strap device,
    which should be removed to prevent potential shock
    reasons prior to applying power to the unit under test.
    2. After removing an electrical assembly equipped with
    ES devices, place the assembly on a conductive
    surface such as aluminum foil, to prevent electrostatic
    charge buildup or exposure of the assembly.
    3. Use only a grounded-tip soldering iron to solder or
    unsolder ES devices.
    4. Use only an anti-static type solder removal device.
    Some solder removal devices not classified as anti-
    static can generate electrical charges sufficient to
    damage ES devices.
    5. Do not use freon-propelled chemicals. These can
    generate electrical charges sufficient to damage ES
    devices.
    6. Do not remove a replacement ES device from its
    protective package until immediately before you are
    ready to install it. (Most replacement ES devices are
    packaged with leads electrically shorted together by
    conductive foam, aluminum foil or comparable
    conductive material).
    7. Immediately before removing the protective material
    from the leads of a replacement ES device, touch the
    protective material to the chassis or circuit assembly
    into which the device will be installed.
    CAUTION: Be sure no power is applied to the chassis
    or circuit, and observe all other safety precautions.
    8. Minimize bodily motions when handling unpackaged
    replacement ES devices. (Otherwise harmless motion
    such as the brushing together of your clothes fabric or
    the lifting  of your foot from a carpeted floor can
    generate static electricity sufficient to damage an ES
    device.) 
    						
    							- 5 -
    General Soldering Guidelines
    1. Use a grounded-tip, low-wattage soldering iron and
    appropriate tip size and shape that will maintain tip
    temperature within the range or 500。F to 600。F.
    2. Use an appropriate gauge of RMA resin-core solder
    composed of 60 parts tin/40 parts lead.
    3.  Keep the soldering iron tip clean and well tinned.
    4. Thoroughly clean the surfaces to be soldered. Use a
    mall wire-bristle (0.5 inch, or 1.25cm) brush with a
    metal handle.
    Do not use freon-propelled spray-on cleaners.
    5.  Use the following unsoldering technique
    a. Allow the soldering iron tip to reach normal
    temperature.
    (500。F to 600。F)
    b.  Heat the component lead until the solder melts.
    c. Quickly draw the melted solder with an anti-static,
    suction-type solder removal device or with solder
    braid.
    CAUTION: Work quickly to avoid overheating the
    circuitboard printed foil.
    6.  Use the following soldering technique.
    a. Allow the soldering iron tip to reach a normal
    temperature (500。F to 600。F)
    b.  First, hold the soldering iron tip and solder the strand
    against the component lead until the solder melts.
    c. Quickly move the soldering iron tip to the junction of
    the component lead and the printed circuit foil, and
    hold it there only until the solder flows onto and
    around both the component lead and the foil.
    CAUTION:Work quickly to avoid overheating the
    circuit board printed foil.
    d. Closely inspect the solder area and remove any
    excess or splashed solder with a small wire-bristle
    brush.
    IC Remove/Replacement
    Some chassis circuit boards have slotted holes (oblong)
    through which the IC leads are inserted and then bent flat
    against the circuit foil. When holes are the slotted type,
    the following technique should be used to remove and
    replace the IC. When working with boards using the
    familiar round hole, use the standard technique as
    outlined in paragraphs 5 and 6 above.
    Removal
    1. Desolder and straighten each IC lead in one operation
    by gently prying up on the lead with the soldering iron
    tip as the solder melts.
    2. Draw away the melted solder with an anti-static
    suction-type solder removal device (or with solder
    braid) before removing the IC.Replacement
    1.  Carefully insert the replacement IC in the circuit board.
    2. Carefully bend each IC lead against the circuit foil pad
    and solder it.
    3. Clean the soldered areas with a small wire-bristle
    brush. (It is not necessary to reapply acrylic coating to
    the areas).
    Small-Signal Discrete Transistor
    Removal/Replacement
    1. Remove the defective transistor by clipping its leads as
    close as possible to the component body.
    2. Bend into a U shape the end of each of three leads
    remaining on the circuit board.
    3.  Bend into a U shape the replacement transistor leads.
    4. Connect the replacement transistor leads to the
    corresponding leads extending from the circuit board
    and crimp the U with long nose pliers to insure metal
    to metal contact then solder each connection.
    Power Output, Transistor Device
    Removal/Replacement
    1. Heat and remove all solder from around the transistor
    leads.
    2. Remove the heat sink mounting screw (if so equipped).
    3.  Carefully remove the transistor from the heat sink of the
    circuit board.
    4.  Insert new transistor in the circuit board.
    5. Solder each transistor lead, and clip off excess lead.
    6.  Replace heat sink.
    Diode Removal/Replacement
    1. Remove defective diode by clipping its leads as close
    as possible to diode body.
    2. Bend the two remaining leads perpendicular y to the
    circuit board.
    3. Observing diode polarity, wrap each lead of the new
    diode around the corresponding lead on the circuit
    board.
    4.  Securely crimp each connection and solder it.
    5. Inspect (on the circuit board copper side) the solder
    joints of the two original leads. If they are not shiny,
    reheat them and if necessary, apply additional solder.
    Fuse and Conventional Resistor
    Removal/Replacement
    1.  Clip each fuse or resistor lead at top of the circuit board
    hollow stake.
    2. Securely crimp the leads of replacement component
    around notch at stake top.
    3.  Solder the connections.
    CAUTION:Maintain original spacing between the
    replaced component and adjacent components and the
    circuit board to prevent excessive component
    temperatures. 
    						
    							- 6 -
    Circuit Board Foil Repair
    Excessive heat applied to the copper foil of any printed
    circuit board will weaken the adhesive that bonds the foil
    to the circuit board causing the foil to separate from or
    lift-off the board. The following guidelines and
    procedures should be followed whenever this condition is
    encountered.
    At IC Connections
    To repair a defective copper pattern at IC connections use
    the following procedure to install a jumper wire on the
    copper pattern side of the circuit board. (Use this
    technique only on IC connections).
    1. Carefully remove the damaged copper pattern with a
    sharp knife. (Remove only as much copper as
    absolutely necessary).
    2. carefully scratch away the solder resist and acrylic
    coating (if used) from the end of the remaining copper
    pattern.
    3. Bend a small U in one end of a small gauge jumper
    wire and carefully crimp it around the IC pin. Solder the
    IC connection.
    4. Route the jumper wire along the path of the out-away
    copper pattern and let it overlap the previously scraped
    end of the good copper pattern. Solder the overlapped
    area and clip off any excess jumper wire.At Other Connections
    Use the following technique to repair the defective copper
    pattern at connections other than IC Pins. This technique
    involves the installation of a jumper wire on the
    component side of the circuit board.
    1. Remove the defective copper pattern with a sharp
    knife.
    Remove at least 1/4 inch of copper, to ensure that a
    hazardous condition will not exist if the jumper wire
    opens.
    2. Trace along the copper pattern from both sides of the
    pattern break and locate the nearest component that is
    directly connected to the affected copper pattern.
    3. Connect insulated 20-gauge jumper wire from the lead
    of the nearest component on one side of the pattern
    break to the lead of the nearest component on the
    other side.
    Carefully crimp and solder the connections.
    CAUTION:Be sure the insulated jumper wire is
    dressed so the it does not touch components or sharp
    edges. 
    						
    							TIMING CHART
    - 7 -
    VIDEO
    SYNC
    B
    C
    EA
    D
    1 H(Pixels) + 25.175 31.469  800 640 16 96 48 640 x 350
    V(Lines) - 70.09 449 350 37 2 60
    2 H(Pixels) - 28.321 31.468 900 720 18 108 54 720 X 400
    V(Lines) + 70.08 449 400 12 2 35
    3 H(Pixels) - 25.175 31.469 800 640 16 96 48 640 x 480
    V(Lines) - 59.94 525 480 10 2 33
    4 H(Pixels) - 31.5 37.5 840 640 16 64 120 640 x 480
    V(Lines) - 75 500 480 1 3 16
    5 H(Pixels) + 40.0 37.879 1056 800 40 128 88 800 x 600
    V(Lines) + 60.317 628 600 1 4 23
    6 H(Pixels) + 49.5 46.875 1056 800 16 80 160 800 x 600
    V(Lines) + 75.0 625 600 1 3 21
    7 H(Pixels) +/- 57.283 49.725 1152 832 32 64 224 832 x 624
    V(Lines) +/- 74.55 667 624 1 3 39
    8 H(Pixels) - 65.0 48.363 1344 1024 24 136 160 1024 x 768
    V(Lines) - 60.0 806 768 3 6 29
    9 H(Pixels) - 78.75 60.123 1312 1024 16 96 176 1024 x 768
    V(Lines) - 75.029 800 768 1 3 28
    10 H(Pixels) + 108.0 63.981 1688 1280 48 112 248 1280 x 1024
    V(Lines) + 60.02 1066 1024 1 3 38
    MODEH / VSync 
    PolarityDot
    ClockFrequencyTotal
    Period
    ( E )Video
    Active 
    Time ( A )Sync
    Duration 
    ( D )Front
    Porch 
    ( C )Blanking 
    Time 
    ( B )Resolution 
    						
    							DISASSEMBLY
    - 8 -
    Hold the stand body & stand base.
    1. Let the all latches are separated
    2. Disassemble back cover. Separate body & stand base.
    Remove the screws.
    # 1
    # 4 # 2
    # 3
    Disassemble Connector.
    # 5 
    						
    							BLOCK DIAGRAM 
    - 9 -
    U101
    J124J705
    Option
    5V
    33V
    5V
    33VU30130P Wafer
    U201 J103
    R/G/B Out
    from UOC
    TN200
    Tuner
    Pack 
    						
    							DESCRIPTION OF BLOCK DIAGRAM
    - 10 -
    1. Power Supply Block (LIPS) 
    This Block Generates DC Voltage (5V,15V) to Main Control system from AC Power (100-240V, 50/60Hz, 1.0A)
    Also it has the inverter function converts input voltage to AC Rms value for the LCD lamp.
    2. DC/DC Converter Block 
    DC/DC Converter convert the input 5V, 15V to proper 3.3V, 5V, 8V, 12V for Main control system.
    For shooting heat trouble, we use the DC/DC converting IC
    3. Audio Amplifier 
    This block is composed of TPA3005D2 and peripheral device.
    The function of the audio amplifier is that to amplify audio L / R signal transmitted from audio decoder.
    The audio signal is amplified according to pre-defined DC volume control curve.
    4. Audio / Video / IF Decoder / Scaler 
    This block is composed of LOC1 and peripheral devices.
    1) Video Decoder
    This Block Selects input Video signals (like CVBS, Y/C) and output RGB signal.
    On decoding, We can control signal like Contrast,  Brightness, Sharpness, Color, Tint signals including
    Adaptive Comb Filter.
    2) Audio Decoder
    This Block analyzes audio input signal through A/V Jack and PC audio and Tuner IF.
    The analyzed signals transmitted to audio amplifier.
    On decoding,  We can control signal like Bass, Treble.
    3) IF Decoder
    This block can change IF signal to audio and video signal that transmitted to Video/Audio decoder.
    4) Scaler
    This IC includes A/D Converter and LVDS Transmitter.
    This IC is directly inputted Analog signal and transmits it to LCD Module.  
    5) Micom
    This block controls each IC through IIC communication line.
    5. Switch IC (PI3V512QE) 
    It is composed of PI3V512Q.
    This IC selects between D-sub RGB signal and LOC1 RGB signal, and it transmits the selected signal to
    video signal processor.
    6. Tuner (included Tuner Pack (TN200)) 
    Micom controls this through IIC Line.
    Tuner makes IF and transmits IF signal to LOC1. 
    						
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