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Lexmark C760 Service Manual

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Page 421

Appendix A—Service tipsA-7
  5060-4xx
Finisher alignment
This tip provides detailed instructions for aligning the finisher to the printer.
The sides of the finisher must be parallel with the printer and at the same height, or you may have paper feeding 
problems.
There are four locations where adjustments can be made to correctly align the finisher with the printer. There are 
two adjustment casters on the left (the side closest to the printer) and two on the right, underneath the platform 
cover.
Note:...

Page 422

A-8Service Manual
5060-4
xx   
Tall finisher
–Printer
–Optional duplex unit
–One additional 500-sheet drawer
–Optional 2000-sheet drawer
–Finisher
PrinterFinisher
Duplex unit 500-sheet
drawer
2000-sheet
drawer 

Page 423

Appendix A—Service tipsA-9
  5060-4xx
Step 1: Secure the printer
Completely stabilize the printer before the finisher alignment process is started. How this is done depends on 
whether you have a short or tall finisher.
Short finisher
1.
Attach caster brakes (A) to the two back legs of the printer caster base.
2.Screw the caster brakes onto the legs of the caster base.
3.Adjust the leveling feet (B) on the caster brakes so they securely touch the floor.
Ta l l  f i n i s h e r
Adjust the four leveling...

Page 424

A-10Ser vice Manual
5060-4
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Step 2: Align the pin
Adjust the two casters on the left side (closest to the printer) to raise or lower the finisher as needed, so the pin 
(D) on the printer properly aligns with the hole in the finisher (the pin should freely slide into the hole).
Short finisher
1.
Insert the Allen wrench (E) into either caster bolt (F).
2.Rotate the wrench in the appropriate direction to adjust the height of the finisher (clockwise raises the 
finisher).
3.Repeat with the other...

Page 425

Appendix A—Service tipsA-11
  5060-4xx
Ta l l  f i n i s h e r
Loosen or tighten the wingnuts (G) to adjust the height of the finisher (clockwise raises the finisher).
Step 3: Align the bumper pads
Adjust the two casters on the right side (under the platform cover) to raise or lower the finisher as needed so the 
two bumper pads on the finisher lightly touch the printer.
This ensures that the gap (H) between the printer and finisher is the same from top to bottom.
H 

Page 426

A-12Ser vice Manual
5060-4
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Short and tall finisher
1.
Lift the platform cover.
2.Insert the Allen wrench (E) into either caster bolt (J).
3.Rotate the wrench in the appropriate direction to adjust the height of the finisher (clockwise raises the 
finisher).
4.Repeat with the other caster bolt.
Step 4: Adjust the tilt
If necessary, adjust the tilt of the finisher so that the front is flush with the front of the printer. This can usually be 
done by adjusting the two front casters (those closest to...

Page 427

Appendix A—Service tipsA-13
  5060-4xx
Step 5: Connect the finisher and printer
Push the finisher against the printer, making sure the gap in the front is the same as the gap in the back.
When adjoining the finisher and the printer, make sure that the finisher cable is out of the way of the paper path. 
If the cable folds itself between the finisher and the printer, disconnect the cable, twist it one time, and then 
reconnect it. This may help the cable bend the other direction.
Finisher alignment quick...

Page 428

A-14Ser vice Manual
5060-4
xx   
Duplex option deflector button replacement
230 Paper Jam - duplex deflector fails
During a duplex job, the duplex option fails to actuate the deflector in the fuser and the paper is diverted away 
from the duplex. The duplex option does not receive the sheet and prompts a 230 Paper Jam message. Replace 
the rubber deflector button with the enclosed compression spring deflector button.
Replacing the button
1.The FRU kit contains two parts that should be assembled as...

Page 429

Appendix A—Service tipsA-15
  5060-4xx
3.Place the new button into the cam.
4.Verify the new button moves freely by pressing the button firmly down and watching it snap back.
Note: Leave the button in the up position. 

Page 430

A-16Ser vice Manual
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