Lee Load-master Instructions

							1-4
dummyhead
dummyhead
GENERAL INFORMATION
SPECIFICATIONS
GENERAL SPECIFICATIONS
ITEMSPECIFICATION
DIMENSIONS Overall length 2,195 mm (86.4 in)
Overall width 815 mm (32.1 in)
Overall height 1,195 mm (47.0 in)
Wheelbase 1,445 mm (56.9 in)
Seat height 875 mm (34.4 in)
Footpeg height 365 mm (14.4 in)
Ground clearance 255 mm (10.0 in)
Curb weight 143 kg (315 lbs)
Maximum weight capaci ty 159 kg (351 lbs)
FRAME Frame type Twin tube
Front suspension Telescopic fork
Front axle travel 222 mm (8.7 in)
Rear suspension Swingarm
Rear axle travel 240 mm (9.4 in)
Tire size Front3.00-21 51P
Rear 120/80-18M/C 62P
Tire brand FrontGP-21F Z (IRC)
Rear GP-22R (IRC)
Front brake Hydraulic single disc
Rear brake Hydraulic single disc
Caster angle 27° 35’
Trail length 113 mm (4.4 in)
Fuel tank capacity 7.7 liter (2.03 US gal, 1.69 Imp gal)
ENGINE Cylinder arrangement Single cylinder inclined 20° from vertical
Bore and stroke 76.0 x 55.0 mm (2.99 x 2.17 in)
Displacement 249.6 cm
3 (15.23 cu-in)
Compression ratio 10.7:1
Valve train Chain driven DOHC with rocker arm
Intake valve opens at 1.0 mm (0.04 in) lift 20° BTDC
closes at 1.0 mm (0.04 in) lift 35° ABDC
Exhaust valve opens at 1.0 mm (0.04 in) lift 40° BBDC closes at 1.0 mm (0.04 in) lift 0° TDC
Lubrication system Forced pressure and wet sump
Oil pump type Trochoid
Cooling system Liquid cooled
Air filtration Viscous paper filter
Engine dry weight 34.5 kg (76.1 lbs)
FUEL DELIVERY 
SYSTEM Type
PGM-FI
Throttle bore 36 mm (1.4 in)
DRIVE TRAIN Clutch system Multi-plate, wet
Clutch operation syst em Cable operating
Transmission Constant mesh, 6 speeds
Primary reduction 2.807 (73/26)
Final reduction 2.857 (40/14)
Gear ratio 1st3.333 (40/12)
2nd 2.117 (36/17)
3rd 1.571 (33/21)
4th 1.304 (30/23)
5th 1.115 (29/26)
6th 0.962 (26/27)
Gearshift pattern Left foot operated return system
1 - N - 2 - 3 - 4 - 5 - 6
ELECTRICAL Ignition system Computer-controlled digital transistorized 
with electric advance
Starting system Electric starter motor
Charging system Triple phase output alternator
Regulator/rectifier SCR shorted, triple phase full-wave 
rectification
Lighting system Battery 
						

							1-5
dummyhead
dummyhead
GENERAL INFORMATION
PGM-FI SYSTEM SPECIFICATIONS
IGNITION SYSTEM SPECIFICATIONS
ELECTRIC STARTER SPECIFICATION
Unit: mm (in)
FUEL SYSTEM S PECIFICATIONS
LUBRICATION SYSTEM SPECIFICATIONS
Unit: mm (in)
ITEM SPECIFICATIONS
Fuel injector resistance (20°C/68°F) 11 – 13  Ω
ITEMSPECIFICATION
Spark plug SIMR8A9 (NGK)
Spark plug gap 0.80 – 0.90 mm (0.031 – 0.035 in)
Ignition coil peak voltage 100 V minimum
CKP sensor peak voltage 0.7 V minimum
Ignition timing (F mark) 10° BTDC at idle
ITEMSTANDARDSERVICE LIMIT
Starter motor brush length 11.8 – 12.3 (0.46 – 0.48)6.5 (0.26)
ITEM SPECIFICATIONS
Throttle body identification number GQ32A
Engine idle speed 1,450 ± 100 min
-1 (rpm)
Throttle grip freeplay 2 – 6 mm (0.08 – 0.24 in)
Fuel pressure at idle 343 kPa (3.5 kgf/cm
2, 50 psi)
Fuel pump flow (at 12 V) 83 cm3 (2.81 US oz, 2.92 Imp oz) minimum/10 seconds
PAIR control solenoid valve resistance (20°C/68°F) 20 – 24  Ω
ITEMSTANDARDSERVICE LIMIT
Engine oil capacity At draining1.4 liters (1.5 US qt, 1.2 Imp qt) –
At oil filter change 1.5 liters (1.6 US qt, 1.3 Imp qt) –
At disassembly 1.8 liters (1.9 US qt, 1.6 Imp qt) –
Recommended engine oil Honda 4-stroke motorcycle oil or an 
equivalent
API classification: SG or higher (except 
oils labeled as energy conserving on the 
circular API service label)
Viscosity: SAE 10W-30
JASO T 903 standard: MA –
Oil pump rotor Tip clearance 0.15 (0.006) 0.20 (0.008)
Body clearance 0.15 – 0.22 (0.006 – 0.009) 0.35 (0.014)
Side clearance 0.02 – 0.09 (0.001 – 0.004) 0.10 (0.004)