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Lawn Tractor 8211 0288 02 Stiga Villa Royal President Senator Master Operators Manual
Lawn Tractor 8211 0288 02 Stiga Villa Royal President Senator Master Operators Manual
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STIGA VILLA ROYAL PRESIDENT SENATOR MASTER 8211-0288-02
VILLA 1. 3 2 1 65 8 72A 1. 2a. Master - Senator 1 4 6 5 82B 2b. President V-R-REGL 10 2c. Royal3. President - Royal 6 89 5 1 2B 4
VILLA 95 N N OPEN N N 4. 9. 8. Royal 10. Master - Senator - President 11. Royal5. 6.7. Master - Senator - President
VILLA 0.75 mm 12. Master - Senator - President13. Royal 15. Master - Senator - President 14. 16.17. 18. 19.
5 ENGLISHGB GENERAL This symbol indicates WARNING. Per- sonal injury and/or damage to property may result if the instructions are not followed carefully. You must read these instructions for use and the accompanying pamphlet “SAFETY INSTRUCTIONS“ careful- ly, before starting up the machine. SYMBOLS The following symbols can be found on the ma- chine to remind you of the care and attention that are required during use. The symbols mean: Wa r n i n g ! Read the instruction manual and the safety manual before using the machine. Wa r n i n g ! Watch out for discarded objects. Keep on- lookers away. Wa r n i n g ! Always use hearing protectors. Wa r n i n g ! This machine is not designed to be driven on public roads. Wa r n i n g ! The machine, equipped with original ac- cessories must not be driven on slopes greater than 10º in any direction. Wa r n i n g ! Risk of burn injuries. Do not touch the si- lencer. CONTROLS AND INSTRU- MENTS Items 1 - 9, see figures 1 - 3. 1. IMPLEMENT LIFTER A pedal for raising front-mounted implement to the transport position. To lift up the implement, press the pedal down as far as it will go. Then release the pedal, the imple- ment lifter is now locked in the raised position.To lower the implement, press the pedal down so that the lock is released. Lower the implement lift- er to the working position by slowly lifting your foot from the pedal. 2A. SERVICE BRAKE/CLUTCH (Master - Senator) A pedal that combines both service brake and clutch. There are 3 positions: 1. Pedal released – forward drive engaged. The machine will move if a gear is engaged. Serv- ice brake not activated. 2. Pedal depressed halfway – forward drive disengaged, gear shifting can be performed. Serv- ice brake not activated. 3. Pedal fully depressed – for- ward drive disengaged. Service brake fully activated. Note! You must never regulate the operating speed by slipping the clutch. Use a suitable gear instead, so that the right speed is obtained. 2B. SERVICE BRAKE (President - Royal) A pedal that acts upon the machine’s braking sys- tem. There are 3 positions: 1. Pedal released – service brake not activated. 2. Pedal depressed halfway – forward drive disengaged. Serv- ice brake not activated. 3. Pedal fully depressed – for- ward drive disengaged. Service brake fully activated. 3. PARKING BRAKE An inhibitor that can lock the brake pedal in the de- pressed position. Depress the brake pedal fully. Move the inhibitor to the right and then release the brake pedal. The parking brake is released by pressing the brake pedal. The spring-loaded inhibitor slides to one side. Make sure that the parking brake is released when operating the machine.
6 ENGLISHGB 4. DRIVE PEDAL (President - Royal) A pedal that activates the variable transmission. 1. Depress the pedal with the ball of your foot – the machine moves forwards. 2. No load on the pedal – the ma- chine is stationary. 3. Depress the pedal with your heel – the machine reverses. The drive pedal regulates the speed. The more pressure applied, the faster the machine will move. 5. THROTTLE/CHOKE CONTROL A control for setting the engine speed and to choke the engine when starting from cold 1. Choke – for starting a cold engine. The choke is located in the top of the groove. Avoid operating the machine in this posi- tion, taking care to move the control to full throttle (see below) when the engine is warm. 2. Full throttle – when the machine is in operation, full throttle should always be used. 3. Idling. 6. IGNITION LOCK Ignition lock used for starting/stopping the engine. Four positions: 1. Stop position – the engine is short- circuited. The key can be removed. 2/3. Operating position. 4. Start position – the electric start motor is activated when the key is turned to the spring-loaded start position. Once the en- gine has started, let the key return to oper- ating position 2/3. 7. GEAR STICK (Master - Senator) A lever for selecting one of the five forward gears in the gearbox (1-2-3-4-5), neutral (N) or reverse (R).The clutch pedal must be kept pressed in when changing gear. Note! You must make sure the machine is quite sta- tionary before changing from reverse to forward gear or vice versa. If a gear does not engage imme- diately, release the clutch pedal and then press it in once again. Engage the gear once again. Never force a gear in. 8. POWER TAKE-OFF Switch for engaging/disengaging the electromag- netic power take-off for driving front-mounted ac- cessories. There are two positions: 1. Press the right part of the switch – the power take-off is engaged. The symbol will light up. 2. Press the left part of the switch – the power take-off is disengaged. 9. CUTTING HEIGHT ADJUSTMENT (Royal) The machine is equipped with a control for using the cutting deck with electrical cutting height ad- justment (available as an accessory). Theswitchisusedtoadjustthecutting height in continuously variable positions. The contact used for connecting the cutting deck is mounted on the right side, in front of the front wheel (fig. 19). 10. DISENGAGING LEVER (President - Royal) A lever for disengaging the variable transmission. Enables the machine to be moved by hand without the help of the engine. There are two positions: 1. Lever pressed in – transmis- sion engaged for normal opera- tion. 2. Lever pulled out – transmis- sion disengaged. The machine canbemovedbyhand. The machine may not be towed over long distances or at high speeds. The transmission could be dam- aged. AREAS OF USE Themachinemayonlybeusedforthefollowing
7 ENGLISHGB tasks using the STIGA accessories stated. 1. Mowing With cutting deck 13-2940 (85M), 13-2929 (92M) or 13-2930 (107M), 13-2934 (107M El). 2. Grass clipping and leaf collection Using towed collector 13-1978 (30) or 13- 1950 (42). 3. Grass and leaf transport Using dump cart 13-1979 (Standard), 13-1988 (Maxi) or 13-1992 (Combi). 4. Sweeping With brush unit 13-0920 which can also be used foreasiersnowclearing. 5. Snow clearance With snow blade 13-0930. Snow chains 13- 0929 (16“) and frame weights 13-0921 recom- mended. The maximum vertical load on the towing hitch must not exceed 100 N. The maximum over-run load on the towing hitch from towed accessories must not exceed 500 N. Note! Before using a trailer – contact your insur- ance company. Note! This machine is not intended to be driven on public roads. START AND OPERATING ENGINE CASING To inspect and maintain the engine and battery, re- move the engine casing.The motor must not be running when the casing is removed. Dismantling: 1. Fold up both casing locks at the rear edge (fig 4). 2. Pull the engine casing back a little first. Then lift it off. Assembly: 1. Fold the seat forward. 2. Align the casing’s upper, front pins with the slots in the front engine casing (fig. 5). Leave ap- prox. 2 cm clearance. 3. Guide both conical side pins into the holes in thefront engine casing. Then press the entire casing forwards. 5.Finallyfolddownbothcasinglocks(fig.4.) The machine may not be operated un- less the engine casing is mounted. Risk of burns and crushing injuries. FILLING THE FUEL TANK Always use lead-free petrol. You must never use 2- stroke petrol mixed with oil (fig. 6). Note! Bear in mind that petrol is a perishable; do not purchase more petrol than can be used within thirty days. Environmentally friendly petrol can be used. This type of petrol has a composition that is less harm- ful for people and nature. Petrol is highly inflammable. Always store petrol in containers that are made especially for this purpose. Only fill or top up with petrol outdoors, and never smoke when filling or top- ping up. Fill with petrol before starting the engine. Never remove the filler cap or fill with petrol while the motor is running or still warm. Never completely fill the fuel tank. Leave an emp- ty space (= at least the entire filler tube plus 1 - 2 cm at the top of the tank) to allow the petrol to ex- pand when it warms up without overflowing. CHECKING THE ENGINE OIL LEVEL (Master – Senator – President) On delivery, the crankcase is filled with SAE 30 oil. Check the oil level every time before using to ensure it is correct. The machine should be standing on level ground. Wipe clean around the oil dipstick. Un- screw and pull it up. Wipe off the dipstick. Slide it down completelyand tighten it. Then unscrew it and pull it up again. Read-off. Top up with oil to the “FULL“ mark, if the level comes below it (fig. 7). CHECKING THE ENGINE OIL LEVEL (Royal) On delivery, the crankcase is filled with oil SAE 10W-40.
8 ENGLISHGB Check the oil level every time before using to ensure it is correct. The machine should be standing on level ground. Wipe clean around the oil dipstick. Un- screw and pull it up. Wipe off the dipstick. Slide it down completelywithout tighten- ing it. Pull it up again and read off the oil level. Top up with oil to the “UPPER“ mark, if the oil level is be- low it (fig. 8). SAFETY SYSTEM This machine is equipped with a safety system that consists of: - a switch on the gear lever (only Master, Sena- tor). - a switch on the brake pedal (only President, Royal). - a switch in the seat bracket (all). In order to start the machine, the following are nec- essary: - gear lever in neutral (only Master, Senator). - brake pedal pressed down. - driver sitting on seat. Always check the operation of the safe- ty system before using the machine! Withthe engine runningandthe driver sittingon the seat, check as follows: - selectagear,liftyourweightofftheseat–the engine should stop (applies to Master, Senator). - press the drive pedal so that the machine starts to move, release the drive pedal – the machine should stop (applies to President, Royal). - engage the power take-off, lift your weight off the seat – the power take-off should be disen- gaged. Do not use the machine if the safety sys- tem is not working! Take the machine to a service workshop for inspection! STARTING ENGINE 1. Open the fuel cock (fig. 9). 2. Make sure that the sparking plug cable is prop- erly in place. 3. Check to make sure that the power take-off is disengaged. 4a. Master - Senator:Put the gear lever in neutral. 4b. President - Royal: Do not keep your foot on the drive pedal. 5. Starting cold engine – put the throttle control in the choke position. Starting warm engine – put the throttle control at full throttle (approx. 1 cm behind thechokeposition). 6. Depress the brake pedal fully. 7. Turn the starter key and start the engine. 8. Once the engine has started, move the throttle control gradually to full throttle if the choke has been used. 9. When starting from cold, do not make the ma- chine work under load immediately, but let the en- gine run for a few minutes first. This will allow the oiltowarmup. When in use, always operate the engine at full throttle. STOPPING Disengage the power take-off. Apply the parking brake. Allow the engine to idle 1 - 2 mins. Stop the engine by turning off the ignition key. Shut off the petrol cock. This is particularly impor- tant if the machine is to be transported on a trailer for example. If the machine is left unattended, re- move the lead from the spark plug. Also removethestarterkey. The engine may be very warm immedi- ately after it is shut off. Do not touch the silencer, cylinder or cooling flanges. This can cause burn injuries. MOWING TIPS Make sure that there is the correct quantity of oil in the engine when driving on slopes (oil level on “FULL/UPPER“). Be careful when driving on slopes. No sudden starting or stopping when mov- ing up or down a slope. Never drive across a slope. Move from the top down, and from the bottom to the top.
9 ENGLISHGB When driving down slopes of above 20º the rear wheels can lift off the ground. However, the cutting deck prevents the machine from tipping over forwards. The machine, equipped with original accessories, may not be driven on slopes greater than 10º in any direction. Reduce the speed on slopes and when making sharp turns to prevent the ma- chine from tipping over or you losing control of the machine. Do not turn the steering wheel to full lock when driving in top gear and at full throttle. The machine can easily topple over. Keep hands and fingers well away from the seat bracket. Risk of crushing inju- ries. Never operate the machine without the engine casing. Never drive with the cutting deck in the raised position. This damages the deck drive belt. SERVICE AND MAINTENANCE SERVICE PROGRAM In order to keep the machine in good condition, as regards reliability and operational safety as well as from an environmental perspective, STIGA’s serv- ice program should be followed. The contents of this program can be found in the attached service log. We recommend that an authorised workshop car- ries out every service. This guarantees that the work is performed by trained personnel and with original spare parts. At every service, the service log should be stamped. A “fully stamped“ service log is a valua- ble document that improves the machine’s second- hand value. PREPARATIONS Unless otherwise stated, all service and mainte- nance must be carried out on a stationary machine when the motor is not running.Prevent the machine from rolling by al- ways applying the parking brake. Prevent unintentional starting of the engine by always stopping the engine, disconnecting the spark plug cable from the spark plug and earthing it. Disconnect the negative cable from the battery. CLEANING To reduce the risk of fire, keep the en- gine, silencer/catalytic converter, bat- tery and fuel tank free from grass, leaves and oil. To reduce the risk of fire, regularly check the machine for oil and/or fuel leakage. When washing the machine with water under high pressure, do not point the jet directly at the trans- mission. Do not point jets of water directly at the engine. Use a brush or compressed air in order to clean it. ENGINE OIL (Master - Senator - President) Change engine oil the first time after 5 hours of op- eration, and subsequently after every 50 hours of operation or once a season. Change the oil more often (after 25 hours of run- ning or at least once a season) if the engine has to operate under demanding conditions or if the am- bient temperature is high. Change oil when the engine is warm. Always use a good grade of oil (service grade SF, SG or SH). The engine oil may be very warm if it is drained off directly after the engine is shut off. Therefore, allow the engine to cool a few minutes before draining the oil. Unscrew the oil drain plug (fig. 10). It is situated on the left of the engine (machine viewed from the rear). Let the oil run out into a collection vessel. Then take the oil to a recycling station. Do not allow oil to get on the V-belts. Screw in the oil drain plug. Remove the dipstick and fill up with new oil to the “FULL“ mark.
10 ENGLISHGB Oil capacity: Master – 1.1 litre Senator, Comfort, President – 1.4 litre Oil type, summer (> 4ºC): SAE-30 (SAE 10W-30 can also be used. However, oil con- sumption may increase somewhat if 10W-30 is used. Therefore, check the oil level more regularly if you use this type of oil). Oil type, winter (< 4ºC): SAE 5W-30 (if this oil is not available, use SAE 10W-30). Use oil without any additives. Do not fill with too much oil. This can cause the engine to overheat. ENGINE OIL (Royal) Change the oil for the first time after 20 hours run- ning (or during the first month), and then after eve- ry 100 hours running or once every 6 months. Change oil when the engine is warm. Always use a good grade of oil (service grade SF, SG or SH). The engine oil may be very warm if it is drained off directly after the engine is shut off. Therefore, allow the engine to cool a few minutes before draining the oil. Unscrew the oil drain plug at the end of the pipe (fig. 11). Let the oil run out into a collection vessel. Then take the oil to a recycling station. Do not allow oil to get on the V-belts. Screw in the oil drain plug. Make sure that the fibre gasket and the O-ring inside the plug are not dam- aged and that they are in the correct place. Remove the dipstick and fill up with new oil up to the “UPPER“ mark. Oil capacity: Royal - 0.9 l (= oil quantity at change. In total the engine holds 1.15 l). Oil type for all seasons: SAE 10W-40. For extremely low temperatures (< -20° C), use SAE 5W-30. Use oil without any additives. Do not fill with too much oil. This can cause the engine to overheat. AIRFILTER-ENGINE Master-Senator-President: Clean the pre-filter once a year or after every 25 hours of operation, whichever comes first. Clean the paper filter insert once a year or after every 100 hours of operation, whichever comes first. Royal: Clean the air filter (pre-filter and paper filter) eve- ry 3 months or after every 50 hours of operation, whichever comes first. Change paper filter insert once a year or every 200 hours of running. All models: Note! The filters should be cleaned more often if the machine operates on dusty ground. 1. Remove the protective cover of the air filter (fig. 12 -13). 2. Dismantle the paper filter insert and the foam pre-filter. Make sure that no dirt gets into the car- burettor. Clean the air filter housing. 3. Wash the pre-filter in liquid detergent and water. Squeeze dry. Pour a little oil on the filter and squeeze in the oil. 4. Clean the paper filter insert as follows: Knock it lightly against a flat surface. If the filter is very dirty, change it. 5. Assemble in the reverse order. Petroleum-based solvents such as kerosene may not be used for cleaning the paper filter insert. These solvents can destroy the filter. Do not use compressed air for cleaning the paper filter insert. The paper filter insert must not be oiled. SPARKING PLUG Clean the sparking plug after every 100 hours of operation or once a season. For replacing a spark- ingplug,asparkingplugsleeveAandatorsionpin B are provided in the accessories bag. The engine manufacturer recommends: Master - Senator - President: Champion J19LM Royal: NGK BPR5ES or DENSO W16EPR-U. Correct spark gap: 0.75 mm (fig. 14).