Lawn Mower 8211-7060-90 85 Combi, 95 Combi, 105 Combi For Mountfield 2000 And 4000 Series Instruction Manual

							INSTRUCTIONS FOR USE
85 Combi, 95 Combi, 105 Combi for
8211-7060-90
INSTRUCTIONS FOR USE
GEBRUIKSAANWIJZING
MODE D’EMPLOIEN..... 5
NL... 10
FR.... 15
 Mountfield 2000 and 4000 series 
						

							2
125 Combi Pro
4000-series 4WD, 2000-series
ABC(D)
K K2000-series
A
B C
4000-series 2WD
GF E
I
H
K
4000-series 4WD
K
3
5 
71
4
6 
82 
						

							3
4000-series 4WD
2000-series
16”
4000-series 2WD
11
13
159 
12
14
1610  
						

							4
1/3
PP Q
Q
45 Nm
R90°
19
 21
 2317
20
22
  18  
						

							5
ENGLISHEN
1 GENERAL
This symbol indicates WARNING. Seri-
ous personal injury and/or damage to 
property may result if the instructions 
are not followed carefully.
You must read these instructions for use 
and the machine’s safety instructions 
carefully.
1.1 SymbolsThe following symbols appear on the machine. 
They are there to remind you of the care and atten-
tion required in use.
This is what the symbols mean:
Warning!
Read the instruction manual and the safety 
manual before using the machine.
Warning!
Do not insert your hands or feet under the 
cover when the machine is in operation.
Warning!
Watch out for discarded objects. Keep on-
lookers away.
Warning!
Before starting repair work, remove the 
s4000-series plug cable from the s4000-
series plug.
1.2 References
1.2.1 Figures
The figures in these instructions for use are num-
bered 1, 2, 3, etc. 
Components shown in the figures are marked A, B, 
C, etc.
A reference to component E in figure 5 is written 
“5:E”.
1.2.2 Headings
The headings in these instructions for use are num-
bered in accordance with the following example:
“2.3.2” is a subheading to “2.3” and is included un-
der this heading.
When referring to headings, only the number of the 
heading is normally specified. E.g. “See 2.3.2”.
2 DESCRIPTION
2.1 GeneralThe cutting deck is intended for use on GGP’s 
front mowers according to the table below.
The cutting deck is supplied with manual adjust-
ment of cutting height.
2.2 Controls
2.2.1 Cutting height adjustment
The cutting height can be adjusted between 25 and 
85 mm. 
The setting can be adjusted to a number of fixed 
positions using the lever. See fig. 2.
2.2.2 Incline forwards
The rear section of the cutting deck can be raised 
12 mm by moving the two pins down one hole 
from the basic setting. See fig. 2.
2.2.3 Rear mounting
The cutting deck’s rear section is secured with the 
pins in fig. 2.
2.2.4 Mounting in implement lifter
The deck is mounted in the implement lifter with a 
chain and snap hooks. 
One snap hook is intended for the working position 
and can be moved in the chain links to set the lift-
ing force. See fig. 13.
The other snap hook is intended for the washing 
position.
Cutting deck 2000-series 4000-series
85 Combi X
95 Combi X X
105 Combi X X 
						

							6
ENGLISHEN
3 ASSEMBLY
3.1 4000-series 4WD with fixed deck 
connections and 2000-series
Example of fixed deck connections, see 3:C and 
4:G.
1. Place the deck in position in front of the ma-
chine.
2. Check that the deck mounts are installed on the 
machine as follows.
• Washer (3:D). Only machines up to and in-
cluding 2006.
• Deck mount (3:C).
• Washer (3:B).
• Circlip (3:A).
3. Screw the arms into each other. See fig. 5.
4. Remove the belt cover (6:H) by loosening the 
screws 6:I. 
5. Loosen the belt guide screws (7, 8:K) a couple 
of turns.
6. Set the maximum cutting height.
7. Work off the belt from the cutting deck pulley.
8. Fit the belt to the machine pulley and after that 
to the cutting deck pulley.
9. Tighten the belt guide screws (7, 8:K).
10.Tension the belt as follows.
4000-series 4WD
:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and apply the tensioner to 
the outside of the belt with your right hand. See 
fig.9.
2000-series
:
Tension the belt with the belt idler. The belt 
idler should be on the inside of the belt and pull 
out to the left (viewed from the driver’s posi-
tion). See fig. 11.
11.Install the belt cover (6:H) with the screws (6:I). 
12.Suspend the unit in the implement lifter. See 
fig. 13.
13.Perform the cutting deck basic setting. See 3.5.
14.If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front 
right socket. See fig. 16.
3.2 4000-series 2WD with fixed deck 
connections
Example of fixed deck connections, see 3:C and 
4:G.
1. Place the deck in position in front of the ma-
chine.
2. Check that the deck mounts are installed on the 
machine as follows.
• Deck mount (4:G).
• Washer (4:F).
• Lock pin (4:E).3. Screw the arms into each other. See fig. 5.
4. Set the maximum cutting height.
5. Locate the belt around the machine’s belt pul-
ley.
6. Tension the belt as follows.
Tension the belt with the belt idler. The belt 
idler should be on the left side of the belt 
viewed from the driver’s position. See fig. 10.
7. Suspend the unit in the implement lifter. See fig. 
13.
8. Perform the cutting deck basic setting. See 3.5.
9. If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front 
right socket. See fig. 16.
3.3 Machines with quick connec-
tions
Example of quick connections, see fig. 12.
1. Place the deck in position in front of the ma-
chine.
2. Check that the quick connections are fitted to 
the machine according to their supplied separa-
te instruction.
3. Check that the deck arms are screwed into place 
in the quick connections. If this is not the case, 
screw them into place. See fig. 12.
4. Set the maximum cutting height.
5. Set the quick connections in their rear positions. 
See their supplied separate instruction.
6. Fit the belt on to the machine pulley.
7. Tension the belt as follows.
4000-series 4WD
:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and apply the tensioner to 
the outside of the belt with your right hand. See 
fig.9.
4000-series 2WD
:
Tension the belt with the belt idler. The belt 
idler should be on the left side of the belt 
viewed from the driver’s position. See fig. 10.
8. Set the quick connections in their front posi-
tions. See their supplied separate instruction.. 
9. Suspend the unit in the implement lifter. See fig. 
13.
10.Perform the cutting deck basic setting. See 3.5.
11.If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front 
right socket. See fig. 16. 
						

							7
ENGLISHEN
3.4 Tyre pressureAdjust the tyre pressures according to the table be-
low.
3.5 Basic settingIn order for the cutting deck to cut optimally, the 
correct basic setting is required. The deck is in the 
basic setting when its rear edge is 5 mm above its 
front edge. This means that the deck is inclined 
forwards.
Move the deck to the basic setting by lifting and 
securing as follows.
Install the washers and the pins in the middle hole. 
See fig. 15.
4 USING THE MACHINE
Check that the grass that is to be cut is 
completely free of foreign objects such 
as stones etc.
4.1 Cutting heightThe best cutting results are achieved when the 
when the top third of the grass is cut off. I.e. 2/3 of 
the length of the grass remains. See fig. 17.
If the grass is long and has to be cut significantly, 
cut twice using different cutting heights.
Do not use the lowest cutting heights if the lawn 
surface is uneven. This would entail a risk of the 
blades being damaged against the surface and the 
lawn’s top layer of soil being removed.
4.2 InclineThe cutting deck’s rear section can be lifted so that 
the deck has a greater forward incline than that 
provided by the basic setting. This incline affects 
the cutting results as follows.
4.2.1 Basic setting
When the deck is in the basic setting, the best 
mulching effect and good dispersion of the cut 
grass are achieved. The basic setting is recom-
mended for normal grass. See 3.5.
4.2.2 Greater inclination
When the cutting deck is inclined forwards, the 
“Multiclip” effect is reduced while the cut grass is 
dispersed better.
Inclining forwards is recommended for thicker 
grass.
4.3 Mowing adviceIn order to achieve optimum mowing results, fol-
low the advice below:
• Cut frequently.
• Run the engine at full throttle.
• The grass should be dry.
• Use sharp blades.
• Keep the underside of the cutting deck clean.
4.4 Composting/rear ejection
The deck can cut grass in two ways:
• Compost the grass into the lawn.
• Eject the grass behind the deck.
The deck is set for composting on delivery. In or-
der to eject the grass behind the deck, the plug in 
fig. 18 must be removed. 
Set the deck in cleaning or service position in order 
to remove/install the plug.
5 MAINTENANCE
5.1 PreparationAll service and all maintenance must be carried out 
on a stationary machine with the engine switched 
off.
Prevent the machine from rolling by al-
ways applying the 4000-seriesing brake.
Stop the engine.
Prevent unintentional starting of the 
engine by disconnecting the s4000-se-
ries plug cable from the s4000-series 
plug and removing the ignition key. 
5.2 Washing position1. Activate the parking brake.
2. Set the implement lifter in transport position.
3. Set the highest cutting height.
4. Detach the rear section of the deck on the right 
and left-hand side as follows:
A.  Lift up the left-hand rear section of the 
deck slightly to reduce the load from the 
cotter pin.
B.  Remove pins and washer. See fig. 2.
C. Remove the right-hand cotter pin and 
washer in the same way.
5. Grip the front edge of the deck and lift up. Hook 
on the chain so that the deck is pointing diago-
nally upwards. See fig. 19.
It is absolutely forbidden to start the 
engine when the deck is in the washing 
position.
Machine Pressure (bar/psi)
Front Rear
4000-series 0,6/9 0,4/6
2000-series 0,4/6 1,2/17 
						

							8
ENGLISHEN
6. Lower the deck to the ground in reverse order 
after the corrective actions have been carried 
out. Reset the deck according to “3”.
5.3 Service position
5.3.1 4000-series 4WD with fixed deck 
connections and 2000-series
1. Activate the parking brake.
2. Set the maximum cutting height.
3. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine. 
See fig. 13.
4. See fig. 2. Detach the rear section of the deck on 
the right and left-hand side as follows:
A.  Lift up the left-hand rear section of the 
deck slightly to reduce the load from the 
cotter pin.
B.  Remove pins and washer. 
C. Remove the right-hand cotter pin and 
washer in the same way.
5. Remove the belt cover (6:H) by loosening the 
screws (6:I). 
6. Loosen the belt guide screws (7, 8:K) a couple 
of turns.
7. Release the belt tension as follows.
4000-series
 4WD:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and remove the tensioner 
with your right hand. See fig. 9.
2000-series
:
Remove the tensioner from the belt. See fig. 11.
8. Force the belt off the deck’s pulley.
9. Grip the front edge of the deck and lift up. Lift 
until the deck is completely vertical and rest the 
rear edge on the ground. See fig. 20.
10.Lower the deck to the ground in reverse order 
after the corrective actions have been carried 
out. Reset the deck according to 3.1.
5.3.2 4000-series 2WD with fixed deck 
connections
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine. 
See fig. 16.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on 
the right and left-hand side as follows:
A.  Lift up the left-hand rear section of the 
deck slightly to reduce the load from the 
cotter pin.
B.  Remove pins and washer. 
C. Remove the right-hand cotter pin and 
washer in the same way.5. Release the belt tension by removing the belt 
tensioner. See fig. 10.
6. Force the belt off the machines’s pulley.
7. Grip the front edge of the deck and lift up. Lift 
until the deck is completely vertical and rest the 
rear edge on the ground. See fig. 20.
8. Lower the deck to the ground in reverse order 
after the corrective actions have been carried 
out. Reset the deck according to 3.2.
5.3.3 Machines with quick connections
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine. 
See fig. 16.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on 
the right and left-hand side as follows:
A.  Lift up the left-hand rear section of the 
deck slightly to reduce the load from the 
cotter pin.
B.  Remove pins and washer. 
C. Remove the right-hand cotter pin and 
washer in the same way.
5. Set the quick connections in their rear positions. 
See their supplied separate instruction.
6. Release the belt tension as follows.
4000-series
 4WD:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and remove the tensioner 
with your right hand. See fig. 9.
4000-series
 2WD:
Remove the tensioner from the belt. See fig. 10.
7. Force the belt off the deck’s pulley.
Check that the quick connections are in 
their front positions before raising the 
deck. Otherwise there is a risk of crush-
ing injuries.
8. Set the quick connections to their front posi-
tions, see separate instructions.
9. Grip the front edge of the deck and lift up. Lift 
until the deck is completely vertical and rest the 
rear edge on the ground. See fig. 20.
10.Lower the deck to the ground in reverse order 
after the corrective actions have been carried 
out. Reset the deck according to 3.3. 
						

							9
ENGLISHEN
5.4 CleaningThe underside of the deck must be cleaned after 
each use. 
Set the deck in washing position. 
Clean the underside of the deck carefully. Use wa-
ter and a brush.
When the surfaces are completely dry and clean, 
touch up the paintwork. Use durable yellow paint 
intended for metal outdoors.
5.5 Blades
5.5.1 Safety
To reduce the risk of accidental injury in the event 
of a collision and to protect important parts in the 
cutting deck, a force limiter is integrated as fol-
lows.
• Shear bolts between blades and blade bar.
• Torque limiting between gear wheels and blade 
shaft.
• Possibility of positive drive belt slipping on the 
plastic gear wheels.
5.5.2 Replacing blades
Wear protective gloves when changing 
blade(s) to avoid cutting yourself.
Check that the blades are always sharp. This pro-
duces the best cutting results. The blades should be 
replaced once a year.
Always check the blades after a collision. If the 
blade system has been damaged, defective parts 
should be replaced.
Always use genuine spare parts. Non-
genuine spare parts can entail a risk of 
injury, even if they fit the machine.
The blades are replaceable. When replacing, both 
blades on the same blade bar must be replaced to 
avoid imbalance.
Attention!
Note the following when reassembling:
• The blades and blade bar must be installed as in 
fig 21.
• The blades can be turned 1/3 of a turn in their 
mountings. Select positions so that the blades 
are offset 90° from each other. See “5.5.3” be-
low.
Tightening torque: 
Screws (21:P) - 45 Nm
Shear bolts (21:Q) - 9.8 Nm
In the event of a collision, the shear bolts (21:Q) 
can break and the blades bend back. If this has hap-
pened, install genuine shear bolts and tighten as 
above.5.5.3 Synchronising, blades
The deck has synchronised blades.
If one of the blades has struck a solid object (e.g. a 
stone), the synchronisation may be altered. This 
entails a risk of the blades colliding with each oth-
er.
Correctly synchronised blades must be offset 90° 
from each other. See fig. 22.
Always check synchronisation after a collision.
If the blades are not synchronised, one or more of 
the following faults may have occurred in the cut-
ting deck:
• The positive drive belt has slipped on the gear 
wheels.
• Torque limiting between gear wheels and blade 
shaft has deployed. The arrows in fig. 23 must 
be opposite each other for an intact deck. When 
torque limiting has deployed, the arrows are not 
opposite each other.
• The blade member is incorrectly installed on 
the blade shaft. Can be installed in three differ-
ent positions. See 21:R.
In the event of incorrect synchronisation according 
to the two first alternatives, contact an authorised 
GGP workshop for repair.
6 SPARE PARTS
GGP genuine spare parts and accessories are de-
signed specifically for GGP machines. Please note 
that ‘non-genuine’ spare parts and accessories 
have not been checked or approved by GGP:
The use of such parts and accessories 
can affect the function and safety of the 
machine. GGP accepts no responsibility 
for damage or injuries caused by such 
products.
7 DESIGN REGISTRATION
This product or parts thereof is covered by the fol-
lowing design registration:
EG 000503107
GGP reserves the right to make alterations to the 
product without prior notification. 
						

							10
NEDERLANDSNL
1 ALGEMEEN
Dit symbool geeft een WAARSCHU-
WING weer. Als de instructies niet nau-
wkeurig worden opgevolgd, kan dit 
leiden tot ernstige persoonlijke verwon-
dingen en/of schade.
Lees de gebruikershandleiding en de 
veiligheidsinstructies voor gebruik 
goed door.
1.1 SymbolenOp de machine ziet u de volgende symbolen om u 
eraan te herinneren dat voorzichtigheid en oplet-
tendheid bij gebruik geboden is.
Betekenis van de symbolen:
Waarschuwing!
Lees vóór gebruik van de machine de ge-
bruikershandleiding en de veiligheids-
voorschriften.
 Waarschuwing!
Zorg dat uw handen of voeten niet onder 
de kap komen als de machine loopt.
Waarschuwing!
Kijk uit voor weggegooide voorwerpen. 
Houd omstanders op afstand.
Waarschuwing!
Vóór het verrichten van reparaties de 
bougiekabel ontkoppelen van de bougie.
1.2 Verwijzingen
1.2.1 Afbeeldingen
De afbeeldingen in deze gebruikershandleiding 
zijn genummerd met 1, 2, 3 etc.
Onderdelen in afbeeldingen worden aangegeven 
met A, B, C etc.
Een verwijzing naar onderdeel E in afbeelding 5 
wordt als volgt weergegeven: “5:E”.
1.2.2 Titels
De titels in deze gebruikershandleiding zijn op de 
volgende manier genummerd:
“2.3.2” is een subtitel van “2.3” en wordt onder 
deze titel vermeld.
Wanneer naar een titel wordt verwezen, wordt al-
leen het nummer van deze titel aangegeven. Bi-
jvoorbeeld “Zie 2.3.2”.
2 BESCHRIJVING
2.1 AlgemeenHet maaidek is bedoeld voor gebruik op front-
maaiers van GGP volgens onderstaande tabel.
Maaidek is leverbaar in met handmatige instelling 
van de hoogte.
2.2 Bedieningsmechanismen
2.2.1 Instelling maaihoogte
De maaihoogte kan worden ingesteld tussen 25 en 
85 mm.
De instelling kan met een hendel op verschillende 
vaste standen worden ingesteld. Zie afb. 2.
2.2.2 Voorwaarts kantelen
Door de twee pinnen een gaatje lager dan de basi-
sinstelling te verplaatsen kan het achterdeel van 
het maaidek 12 mm worden opgetild. Zie afb. 2.
2.2.3 Monteren op achterzijde
Het achterdeel van het maaidek wordt geborgd met 
de pinnen in afb. 2.
2.2.4 Monteren gereedschapslift
Het maaidek wordt met een ketting en kniphaken 
op de gereedschapslift gemonteerd. 
Eén kniphaak bepaalt de werkstand en kan in de 
kettingschakels worden verplaatst om het hefver-
mogen in te stellen. Zie afb. 13.
De andere kniphaak wordt gebruikt voor de reinig-
ingsstand.
Maaidek 2000-series 4000-series
85 Combi X
95 Combi X X
105 Combi X X