Lawn Mower 8211-7060-80 85 Combi, 95 Combi, 105 Combi For Mountfield 2000 And 4000 Series Instruction Manual

							8211-7060-80
85 Combi, 95 Combi, 105 Combi
for Mountfield 2000 and 4000 series 
						

							2
125 Combi Pro
4000 series 4WD, 2000 series
ABC(D)
4000 series 4WD
A
B C
4000 series 2WD
GF E
I
H
4000 series 2WD
3
5 
71
4
6 
82 
						

							3
2000 series
17”16”
1/3
11
13
159 
12
14
1610  
						

							4
90°
K K
4000 series 4WD
PP Q
Q
45 Nm
K K2000 series
19
 21
 17
20
22
  18  
						

							5
ENGLISHEN
1 GENERAL
This symbol indicates WARNING. Seri-
ous personal injury and/or damage to 
property may result if the instructions 
are not followed carefully.
You must read these instructions for use 
and the machine’s safety instructions 
carefully.
1.1 SymbolsThe following symbols appear on the machine. 
They are there to remind you of the care and atten-
tion required in use.
This is what the symbols mean:
Warning!
Read the instruction manual and the safety 
manual before using the machine.
Warning!
Do not insert your hands or feet under the 
cover when the machine is in operation.
Warning!
Watch out for discarded objects. Keep on-
lookers away.
Warning!
Before starting repair work, remove the 
spark plug cable from the spark plug.
1.2 References
1.2.1 Figures
The figures in these instructions for use are num-
bered 1, 2, 3, etc. 
Components shown in the figures are marked A, B, 
C, etc.
A reference to component E in figure 5 is written 
“5:E”.
1.2.2 Headings
The headings in these instructions for use are num-
bered in accordance with the following example:
“2.3.2” is a subheading to “2.3” and is included un-
der this heading.
When referring to headings, only the number of the 
heading is normally specified. E.g. “See 2.3.2”.
2 DESCRIPTION
2.1 GeneralThe cutting deck is intended for use on GGP’s 
front mowers according to the table below.
The cutting deck is supplied in one of the follow-
ing versions:
• With manual adjustment of cutting height.
• With electrical adjustment of cutting height.
2.2 Controls
2.2.1 Cutting height adjustment
The cutting height can be adjusted between 25 and 
90 mm. 
Electrical cutting height adjustment
The setting can be adjusted infinitely variably us-
ing a switch on the machine.
Manual cutting height adjustment
The setting can be adjusted to a number of fixed 
positions using the lever. See fig. 2.
2.2.2 Incline forwards
The rear section of the cutting deck can be raised 
12 mm by moving the two pins down one hole 
from the basic setting. See fig. 2.
2.2.3 Rear mounting
The cutting deck’s rear section is secured with the 
pins in fig. 2.
2.2.4 Mounting in implement lifter
The deck is mounted in the implement lifter with a 
chain and snap hooks. 
One snap hook is intended for the working position 
and can be moved in the chain links to set the lift-
ing force. See fig. 10.
The other snap hook is intended for the washing 
position.
Cutting deck 2000 series 4000 series
85 Combi X
95 Combi X X
105 Combi X X 
						

							6
ENGLISHEN
3 ASSEMBLY
3.1 Assembly on 4WD 4000-series 
and 2000-series
1. Place the deck in position in front of the ma-
chine.
2. Check that the deck mounts are installed on the 
machine as follows.
• Washer (3:D). Only machines up to and in-
cluding 2006.
• Deck mount (3:C).
• Washer (3:B).
• Circlip (3:A).
3. Screw the arms into each other. See fig. 5.
4. Remove the belt cover (6:H) by loosening the 
screws 6:I. 
5. Set the maximum cutting height.
6. Loosen the belt guide screws (21, 22:K) a 
couple of turns and work off the belt from the 
cutting deck’s pulley.
7. Locate the belt around the machine’s belt pulley 
and cutting deck’s pulley.
8. Tighten the belt guide screws (21, 22:K).
9. Tension the belt as follows.
4WD 4000-series
:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and apply the tensioner to 
the outside of the belt with your right hand. See 
fig.7.
2000-series
:
Tension the belt with the belt idler. The belt 
idler should be on the inside of the belt and pull 
out to the left (viewed from the driver’s posi-
tion). See fig. 9.
10.Install the belt cover (6:H) with the screws 
(6:I). 
11.Suspend the unit in the implement lifter. See 
fig. 10.
12.Perform the basic setting. See 3.4.
13.If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front 
right socket. See fig. 13.
3.2 Assembly on 2WD 4000-series1. Place the deck in position in front of the ma-
chine.
2. Check that the deck mounts are installed on the 
machine as follows.
• Deck mount (4:G).
• Washer (4:F).
• Lock pin (4:E).
3. Screw the arms into each other. See fig. 5.
4. Set the maximum cutting height.
5. Locate the belt around the machine’s belt pul-
ley.
6. Tension the belt with the belt idler. The belt 
idler should be on the left side of the belt 
viewed from the driver’s position. See fig. 8.
7. Suspend the unit in the implement lifter. See fig. 
10.
8. Perform the basic setting. See 3.4.
9. If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front 
right socket. See fig. 13.
3.3 Tyre pressureAdjust the tyre pressures according to the table be-
low.
3.4 Basic settingIn order for the cutting deck to cut optimally, the 
correct basic setting is required. The deck is in the 
basic setting when its rear edge is 5 mm above its 
front edge. This means that the deck is inclined 
forwards.
Move the deck to the basic setting by lifting and 
securing as follows.
On machines with 17” wheels:
 Install the washers 
and the pins in the top hole. See fig. 11.
On machines with 16” wheels:
 Install the washers 
and the pins in the middle hole. See fig. 12.
Machine Pressure (bar/psi)
Front Rear
4000-series 0,6/9 0,4/6
2000-series0,4/6 1,2/17 
						

							7
ENGLISHEN
4 USING THE MACHINE
Check that the grass that is to be cut is 
completely free of foreign objects such 
as stones etc.
4.1 Cutting heightThe best cutting results are achieved when the 
when the top third of the grass is cut off. I.e. 2/3 of 
the length of the grass remains. See fig. 14.
If the grass is long and has to be cut significantly, 
cut twice using different cutting heights.
Do not use the lowest cutting heights if the lawn 
surface is uneven. This would entail a risk of the 
blades being damaged against the surface and the 
lawn’s top layer of soil being removed.
4.2 InclineThe cutting deck’s rear section can be lifted so that 
the deck has a greater forward incline than that 
provided by the basic setting. This incline affects 
the cutting results as follows.
4.2.1 Basic setting
When the deck is in the basic setting, the best 
mulching effect and good dispersion of the cut 
grass are achieved. The basic setting is recom-
mended for normal grass. See 3.1.10.
4.2.2 Greater inclination
When the cutting deck is inclined forwards, the 
“Multiclip” effect is reduced while the cut grass is 
dispersed better.
Inclining forwards is recommended for thicker 
grass.
4.3 Mowing adviceIn order to achieve optimum mowing results, fol-
low the advice below:
• Cut frequently.
• Run the engine at full throttle.
• The grass should be dry.
• Use sharp blades.
• Keep the underside of the cutting deck clean.
4.4 Composting/rear ejection
The deck can cut grass in two ways:
• Compost the grass into the lawn.
• Eject the grass behind the deck.
The deck is set for composting on delivery. In or-
der to eject the grass behind the deck, the plug in 
fig. 15 must be removed. 
Set the deck in cleaning or service position (see 
5.2/5.3) in order to remove/install the plug.
5 MAINTENANCE
5.1 PreparationAll service and all maintenance must be carried out 
on a stationary machine with the engine switched 
off.
Prevent the machine from rolling by al-
ways applying the parking brake.
Stop the engine.
Prevent unintentional starting of the 
engine by disconnecting the spark plug 
cable from the spark plug and remov-
ing the ignition key. 
5.2 Washing position1. Activate the parking brake.
2. Set the implement lifter in transport position.
3. Set the highest cutting height.
4. Detach the rear section of the deck on the right 
and left-hand side as follows:
A.  Lift up the left-hand rear section of the 
deck slightly to reduce the load from the 
cotter pin.
B.  Remove pins and washer. See fig. 2.
C. Remove the right-hand cotter pin and 
washer in the same way.
5. Grip the front edge of the deck and lift up. Hook 
on the chain so that the deck is pointing diago-
nally upwards. See fig. 16.
It is absolutely forbidden to start the 
engine when the deck is in the washing 
position.
Reset the deck according to 3.1.
5.3 Service position, 4WD 4000-se-
ries and 2000-series
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine. 
See fig. 13.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on 
the right and left-hand side as follows:
A.  Lift up the left-hand rear section of the 
deck slightly to reduce the load from the 
cotter pin.
B.  Remove pins and washer. 
C. Remove the right-hand cotter pin and 
washer in the same way.
5. Remove the belt cover (6:H) by loosening the 
screws 6:I. 
6. Unhook the belt as follows. 
						

							8
ENGLISHEN
4WD 4000-series:
Grip the belt tensioner’s lever with your left 
hand. Pull the lever and unhook with your right 
hand. See fig. 7.
2000-series
:
Unhook the belt idler from the belt. See fig. 9.
7. Loosen the belt guide screws (21, 22:K) a 
couple of turns and work off the belt from the 
cutting deck’s pulley.
8. Force the belt off the deck’s pulley.
9. Grip the front edge of the deck and lift up. Lift 
until the deck is completely vertical and rest the 
rear edge on the ground. See fig. 17.
Reset the deck according to 3.1.
5.4 Service position, 
2WD 4000-series
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine. 
See fig. 13.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on 
the right and left-hand side as follows:
A.  Lift up the left-hand rear section of the 
deck slightly to reduce the load from the 
cotter pin.
B.  Remove pins and washer. 
C. Remove the right-hand cotter pin and 
washer in the same way.
5. Release the belt tension by unhooking the belt 
idler from the belt. See fig. 9.
6. Force the belt off the machine’s pulley.
7. Grip the front edge of the deck and lift up. Lift 
until the deck is completely vertical and rest the 
rear edge on the ground. See fig. 17.
Reset the deck according to 3.2.
5.5 CleaningThe underside of the deck must be cleaned after 
each use. 
Set the deck in washing position. 
Clean the underside of the deck carefully. Use wa-
ter and a brush.
When the surfaces are completely dry and clean, 
touch up the paintwork. Use durable yellow paint 
intended for metal outdoors.
5.6 Blades
5.6.1 Safety
To reduce the risk of accidental injury in the event 
of a collision and to protect important parts in the 
cutting deck, a force limiter is integrated as fol-
lows.
• Shear bolts between blades and blade bar.
• Torque limiting between gear wheels and blade 
shaft.
• Possibility of positive drive belt slipping on the 
plastic gear wheels.
5.6.2 Replacing blades
Wear protective gloves when changing 
blade(s) to avoid cutting yourself.
Check that the blades are always sharp. This pro-
duces the best cutting results. The blades should be 
replaced once a year.
Always check the blades after a collision. If the 
blade system has been damaged, defective parts 
should be replaced.
Always use genuine spare parts. Non-
genuine spare parts can entail a risk of 
injury, even if they fit the machine.
The blades are replaceable. When replac-
ing, both blades on the same blade bar must be re-
placed to avoid imbalance.
Attention!
Note the following when reassembling:
• The blades and blade bar must be installed as in 
fig 18.
• The blades can be turned 1/3 of a turn in their 
mountings. Select positions so that the blades 
are offset 90° from each other. See “5.6.3” be-
low.
Tightening torque: 
Screws (18:P) - 24 Nm
Shear bolts (18:Q) - 9.8 Nm
In the event of a collision, the shear bolts (18:Q) 
can break and the blades bend back. If this has hap-
pened, install genuine shear bolts and tighten as 
above.
5.6.3 Synchronising, blades
The deck has synchronised blades.
If one of the blades has struck a solid object (e.g. a 
stone), the synchronisation may be altered. This 
entails a risk of the blades colliding with each oth-
er.
Correctly synchronised blades must be offset 90° 
from each other. See fig. 19.
Always check synchronisation after a collision. 
						

							9
ENGLISHEN
If the blades are not synchronised, one or more of 
the following faults may have occurred in the cut-
ting deck:
• The positive drive belt has slipped on the gear 
wheels.
• Torque limiting between gear wheels and blade 
shaft has deployed. The arrows in fig. 20 must 
be opposite each other for an intact deck. When 
torque limiting has deployed, the arrows are not 
opposite each other.
• The blade member is incorrectly installed on 
the blade shaft. Can be installed in three differ-
ent positions. See 18:R.
In the event of incorrect synchronisation according 
to the two first alternatives, contact an authorised 
GGP workshop for repair.
6 SPARE PARTS
GGP genuine spare parts and accessories are de-
signed specifically for GGP machines. Please note 
that ‘non-genuine’ spare parts and accessories 
have not been checked or approved by GGP:
The use of such parts and accessories 
can affect the function and safety of the 
machine. GGP accepts no responsibility 
for damage or injuries caused by such 
products.
7 DESIGN REGISTRATION
This product or parts thereof is covered by the fol-
lowing design registration:
Sweden: 66 166
Germany: 499 11 740.9
France: 577 251-253, 577 439-443
USA: 435 564
GGP reserves the right to make alterations to the 
product without prior notification. 
						

							Manufactured by GGP Sweden AB