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Land Rover Rover 214 Repair 1689 05a Rover Manual

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    							1689 Rover 214 & 414 Updated Version 09/97
    5A
    Chapter 5 Part A
    Ignition system - carburettor engines
    Distributor - removal, overhaul and refitting  . . . . . . . . . . . . . . . . . . . 5
    General information and precautions  . . . . . . . . . . . . . . . . . . . . . . . . 1
    HT coil - removal, testing and refitting  . . . . . . . . . . . . . . . . . . . . . . . 4
    HT leads, distributor cap and rotor arm - inspection and renewal  . . 3
    Ignition amplifier module - removal and refitting . . . . . . . . . . . . . . . . 6Ignition system - testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
    Ignition timing - checking and adjustment  . . . . . . . . . . . . . . . . . . . . 8
    Spark plugs - renewal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    Thermostatically-operated vacuum switch - removal and refitting  . . 7
    5A•1
    Contents
    Specifications
    General
    System type  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lucas constant energy inductive
    Firing order  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 (No 1 cylinder at timing belt end)
    Direction of crankshaft rotation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise (viewed from right-hand side of vehicle)
    Distributor
    Type  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lucas 67 DM4, incorporating centrifugal and vacuum advance
    mechanisms and externally-mounted amplifier module
    Identification:
    With catalytic converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NJC 10026
    Without catalytic converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NJC 10033
    Direction of rotor arm rotation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anti-clockwise (viewed from left-hand side of vehicle)
    Pick-up coil resistance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 950 to 1150 ohms
    Vacuum diaphragm unit identification:
    With catalytic converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-200-8
    Without catalytic converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-200-6
    Vacuum advance commences  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 mbar (80 mm Hg)
    Maximum vacuum advance:
    With catalytic converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16º @ 267 mbar (200 mm Hg)
    Without catalytic converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12º @ 267 mbar (200 mm Hg)
    Deceleration check - vacuum disconnected  . . . . . . . . . . . . . . . . . . . . . 4º to 8º @ 2500 rpm
    Note:Degree and speed values to be measured at crankshaft
    HT coil
    Type  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUU 1326 or ADU 8779
    Manufacturer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bosch, Ducellier or Rudi Cajavec
    Current consumption - average  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.25 to 0.75 amps @ idle speed
    Winding resistances:
    Primary  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 to 0.5 ohms @ 20ºC
    Secondary  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 to 15 K ohms @ 20ºC
    Ignition timing
    At 1500 rpm (vacuum pipe disconnected)  . . . . . . . . . . . . . . . . . . . . . . . 9º ± 1º BTDC
    Easy,suitable for
    novice with little
    experienceFairly easy,suitable
    for beginner with
    some experienceFairly difficult,
    suitable for competent
    DIY mechanic
    Difficult,suitable for
    experienced  DIY
    mechanicVery difficult,
    suitable for expert DIY
    or  professional
    Degrees of difficulty
    54321 
    						
    							Torque wrench settingsNm lbf ft
    Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 18
    Distributor cap screws  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 21
    Amplifier module-to-distributor body (hex-head) screws  . . . . . . . . . . . . 5 4
    Distributor mounting bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 18
    Ignition HT coil mounting bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5
    5A•2 Ignition system - carburettor engines
    1689 Rover 214 & 414 Updated Version 09/97
    1 General information and
    precautions
    General information
    The ignition system is fully-electronic in
    operation and of the inductive type,
    incorporating a contact-less distributor (driven
    off the camshaft left-hand end) and an amplifier
    module, as well as the spark plugs, HT leads,
    ignition HT coil and associated wiring.
    The system is divided into two circuits,
    which are the primary (low tension/LT) and
    secondary (high tension/HT). The primary
    circuit consists of the battery, ignition switch,
    ignition HT coil primary windings, amplifier
    module and distributor pick-up coil and
    wiring. The secondary circuit consists of the
    ignition HT coil secondary windings, the
    distributor cap and rotor arm, the spark plugs
    and HT leads.
    The distributor incorporates features which
    advance the ignition timing both mechanically
    and by vacuum operation. Its shaft, driven by
    the camshaft, incorporates a reluctor which
    has four shaped poles and is mounted on the
    centre of a centrifugal advance assembly,
    whose two weights move outwards under
    centrifugal force as engine speed rises, thus
    rotating the reluctor on the shaft and
    advancing or retarding the spark, the amount
    of movement being controlled by light
    springs. A pick-up coil generates a weak
    magnetic field whenever the ignition is
    switched on. As the engine rotates the
    reluctor poles pass the coil, disturbing the
    field each time and sending a signal current to
    the amplifier module. Whenever this signal
    exceeds a threshold level determined by
    engine speed, a high-voltage transistor in the
    amplifier is switched on, thus allowing HT coil
    current to flow. When this current has reached
    the required level, it is held constant until the
    transistor is switched off, thus triggering the
    spark. The pick-up coil is clamped to a stator
    pack that is able to rotate under the control of
    the vacuum diaphragm unit mounted on the
    side of the distributor. The unit consists of a
    diaphragm, one side of which is connected
    via a small-bore pipe to the carburettor and
    the other side to the stator pack. Inlet
    manifold depression, which varies with engine
    speed and throttle position, causes the
    diaphragm to move, thus rotating the stator
    pack and advancing or retarding the spark.
    Models fitted with catalytic converters have
    a thermostatically-operated vacuum switchscrewed into the cooling system thermostat
    housing. The switch is connected into the
    vacuum hose linking the carburettor to the
    distributor vacuum diaphragm unit. At coolant
    temperatures below 70ºC, the switch cuts off
    the vacuum supply to the diaphragm and
    prevents the unit from advancing the ignition
    timing. This causes the exhaust gas
    temperatures to rise, due to the retarded
    ignition timing, and brings the catalytic
    converter swiftly up to its efficient operating
    temperature. Once coolant temperature rises
    above 70ºC, the switch opens and allows the
    vacuum to reach the diaphragm unit, thus
    restoring normal advance and retard of the
    ignition timing.
    Precautions
    General
    It is necessary to take extra care when
    working on the electrical system to avoid
    damage to semi-conductor devices (diodes
    and transistors), and to avoid the risk of
    personal injury. In addition to the precautions
    given in the “Safety first!” Section at the
    beginning of this manual, take note of the
    following points when working on the system.
    Always remove rings, watches, etc. before
    working on the electrical system. Even with
    the battery disconnected, capacitive
    discharge could occur if a component live
    terminal is earthed through a metal object.
    This could cause a shock or nasty burn.
    Do not reverse the battery connections.
    Components such as the alternator or any
    other having semi-conductor circuitry could
    be irreparably damaged.
    If the engine is being started using jump
    leads and a slave battery, connect the
    batteries positive to positive and negative to
    negative. This also applies when connecting a
    battery charger.
    Never disconnect the battery terminals, or
    alternator multi-plug connector, when the
    engine is running.
    The battery leads and alternator multi-plug
    must be disconnected before carrying out any
    electric welding on the car.
    Never use an ohmmeter of the type
    incorporating a hand cranked generator for
    circuit or continuity testing.
    Ignition and engine management
    systems
    The HT voltage generated by an electronic
    ignition system is extremely high, and in
    certain circumstances could prove fatal. Take
    care to avoid receiving electric shocks from
    the HT side of the ignition system. Personswith surgically-implanted cardiac pacemaker
    devices should keep well clear of the ignition
    circuits, components and test equipment.
    Do not handle HT leads, or touch the
    distributor or coil when the engine is running.
    If tracing faults in the HT circuit, use well
    insulated tools to manipulate live leads.
    Engine management modules are very
    sensitive components. Certain precautions
    must be taken to avoid damage to the module
    when working on a vehicle equipped with an
    engine management system, as follows.
    When carrying out welding operations on
    the vehicle using electric welding equipment,
    the battery and alternator should be
    disconnected.
    Although underbonnet-mounted modules
    will tolerate normal underbonnet conditions,
    they can be adversely affected by excess heat
    or moisture. If using welding equipment or
    pressure washing equipment in the vicinity of
    the module, take care not to direct heat, or
    jets of water or steam at the module. If this
    cannot be avoided, remove the module from
    the vehicle, and protect its wiring plug with a
    plastic bag.
    Before disconnecting any wiring, or
    removing components, always ensure that the
    ignition is switched off.
    On models with underbonnet-mounted
    modules, do not run the engine with the
    module detached from the body panel, as the
    body acts as an effective heat sink and the
    module may be damaged due to internal
    overheating.
    Do not attempt to improvise fault diagnosis
    procedures using a test lamp or multimeter,
    as irreparable damage could be caused to the
    module.
    After working on ignition/engine
    management system components, ensure
    that all wiring is correctly reconnected before
    reconnecting the battery or switching on the
    ignition.
    2 Spark plugs- renewal
    Refer to Chapter 1.
    3 HT leads, distributor cap and
    rotor arm- inspection and
    renewal
    Refer to Chapter 1. 
    						
    							4 HT coil- removal, 
    testing and refitting
    2
    Removal
    1The coil is mounted on the left-hand side of
    the engine compartment, between the battery
    and the left-hand headlamp unit.
    2Disconnect the battery negative terminal.
    3To improve access to the coil, remove the
    headlamp bulb cover.
    4Peel back the end cover, then disconnect
    the HT lead from the coil. Note which
    terminals they are connected to and
    disconnect the two pairs of LT wires from the
    coil (see illustration).
    5Remove the two coil mounting bolts and
    withdraw the coil from the engine
    compartment. If necessary, slacken the clamp
    screw and separate the coil from its mounting
    bracket.
    Testing
    6Test the coil by using a multimeter, set to its
    resistance function, to check the primary (LT
    + to – terminals) and secondary (LT + to HTlead terminal) windings for continuity. The
    resistance of either winding can be checked
    and compared with the specified value. Note
    that the resistance of the coil windings will
    vary slightly according to the coil temperature.
    7Using an ohmmeter or continuity tester,
    check that there is no continuity between the
    HT lead terminal and the coil body.
    8If the coil is faulty it must be renewed.
    Refitting
    9Refitting is the reverse of the removal
    procedure.
    5 Distributor- removal,
    overhaul and refitting
    3
    Removal
    1Disconnect the battery negative terminal.
    2Release the wire retaining clip and unplug
    the wiring connector from the ignition
    amplifier module (see illustration).
    3Disconnect the vacuum pipe from the
    vacuum diaphragm unit (see illustration).
    4Position the engine so that No 1 cylinder is
    at TDC on the compression stroke.
    5Mark the relationship of the distributor bodyto the cylinder head, as a guide for refitting
    (see illustration).
    6Unscrew the distributor mounting bolts and
    withdraw the distributor (see illustration). Do
    not disturb the crankshaft setting while the
    distributor is removed.
    7Remove the distributor body sealing ring
    which must be renewed whenever it is
    disturbed (see illustration).
    Overhaul
    8Remove the distributor cap and withdraw
    the rotor arm, if not already removed (see
    illustration).
    Ignition system - carburettor engines  5A•3
    5.3  Disconnecting vacuum pipe from
    distributor vacuum diaphragm unit5.2  Disconnecting wiring connector from
    ignition amplifier module4.4  HT coil connections
    3 Mounting bolts 6 LT connections
    4 Clamp screw 7 HT connection
    5 HT coil
    5.5  Making alignment marks on distributor
    body and cylinder head
    5.7  . . . then remove distributor (O-ring arrowed)5.6  Unscrew distributor mounting bolts (remaining bolt 
    arrowed) . . .
    5A
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							9Undo the two bolts securing the amplifier
    module to the body, then carefully remove the
    gasket and withdraw the connector.
    10Remove the screws and separate the
    upper housing from the lower.
    11Remove the clamp ring and pick-up coil
    from the upper housing.12Remove the circlip (and first thrustwasher,
    if fitted) from the underside of the upper
    housing, disengage the stator pack from the
    vacuum diaphragm unit arm and withdraw the
    stator pack, followed by the (second)
    thrustwasher.
    13Remove the retaining screw and withdraw
    the vacuum diaphragm unit from the
    distributor.
    14Check the distributor shaft endfloat and if
    it seems excessive, seek expert advice.
    15Remove the spring from the distributor
    drive coupling, then use a scriber or similar to
    mark the relationship of the coupling to the
    shaft. It is essential that the coupling is refitted
    correctly in relationship to the rotor arm on
    refitting. Release the distributor shaft by
    driving out the retaining roll pin and removing
    the coupling, noting the toothed thrustwasher
    which is fitted behind it.
    16Withdraw the shaft, noting the toothed
    thrustwasher underneath the centrifugal
    advance assembly. Be very careful not to
    bend any of the reluctor poles and do not
    attempt to remove it from the shaft.
    17The advance assembly and shaft can be
    lubricated but if any part of the assembly is
    found to be worn or damaged, then the
    complete distributor must be renewed.
    Individual replacement parts are not available.
    18Clean and examine all components. If any
    are found to be worn or damaged, seek
    expert advice. A repair kit of sundry parts is
    available separately, also the coupling
    assembly, the pick-up coil and vacuum
    diaphragm unit, as well as the rotor arm and
    the distributor cap. If any other parts are worn
    or damaged, the complete distributor must be
    renewed.
    19In addition to the checks in Chapter 1, use
    an ohmmeter or continuity tester to check that
    there is no continuity between any of the
    cap’s terminal segments. Similarly, check that
    there is no continuity between the rotor arm
    body and its brass segment. Note that the
    arm has a built-in resistance.
    20Reassembly is the reverse of the
    dismantling procedure, noting the following:
    a) Apply a few drops of suitable oil to the
    advance assembly pivots and springs,
    also to the shaft, upper housing and
    stator pack bearing surfaces.
    b) Using the marks made on dismantling, be
    very careful to ensure that the coupling is
    located correctly on the shaft end (in
    relationship to the rotor arm) before
    driving in the roll pin to secure it, then
    ensure that the spring is fitted over the roll
    pin ends.
    c) Grease the vacuum diaphragm unit arm
    before refitting it and use grease to stick
    the thrustwasher to the underside of the
    upper housing. Refit the stator pack,
    ensuring it engages correctly with the
    vacuum diaphragm unit arm peg, followed
    by the (remaining thrustwasher, if fitted,
    and) circlip. Tighten the unit retaining
    screw securely.d) Refit the pick-up coil to the upper housing
    and centre its terminals in the aperture
    before fitting the clamp ring so that its
    cut-out is over the aperture.
    e) Refit the upper housing to the lower,
    tighten the screws lightly and check that
    the shaft is free to rotate. There must be
    no sign of the reluctor poles touching the
    stator pack arms, as either can easily be
    bent. Tighten the screws securely.
    f) Refit the connector and its gasket.
    g) Refit the amplifier module and the rotor
    arm.
    h) Fit a new sealing ring to the distributor
    body.
    Refitting
    Original distributor
    21Ensure that No 1 cylinder is at TDC, then
    rotate the rotor arm to align with the
    distributor cap’s No 1 terminal. Fit a new
    sealing ring to the distributor body and
    lubricate it with a smear of engine oil.
    22Align the marks made on removal and refit
    the distributor to the cylinder head. If
    necessary, rotate the rotor arm very slightly to
    help the distributor drive dogs locate in the
    camshaft slots; they are offset and so will fit
    only one way. Refit the distributor mounting
    bolts and tighten them to the specified torque.
    23Refit the spark plugs.
    24Refit the distributor cap, ensuring it is
    correctly located, and tighten its retaining
    screws to the specified torque. Reconnect the
    HT leads to the relevant spark plugs.
    25Reconnect the vacuum pipe to the
    vacuum diaphragm unit and the wiring
    connector to the ignition amplifier module.
    26Check and, if necessary, adjust the
    ignition timing.
    New distributor
    27If a new distributor is to be fitted (or no
    marks were made on removal), the following
    procedure will produce a basic setting which
    will enable the engine to start and run while
    the ignition timing is accurately set.
    28Position the engine so that No 1 cylinder
    is at TDC on the compression stroke.
    29Rotate the crankshaft slightly anti-
    clockwise until the pulley notch is positioned
    in the 9º BTDC position (between the 8 and 12
    marks on the timing scale).
    30Rotate the distributor rotor arm to align
    with the distributor cap’s No 1 terminal. This
    terminal is marked with a K which is cast on
    the outside of the distributor cap. Fit a new
    sealing ring to the distributor body and
    lubricate it with a smear of engine oil.
    31Fit the distributor to the cylinder head and
    refit its mounting bolts. Positioning the
    distributor body so that the mounting bolts
    are in the middle of their respective slots then
    tighten the bolts finger-tight only.
    32Perform the operations given in
    paragraphs 23 to 25.
    33Check and adjust the ignition timing.
    5A•4 Ignition system - carburettor engines
    5.8  Lucas 67 DM4 distributor
    1 Distributor cap
    2 Rotor arm
    3 Upper housing
    4 Vacuum diaphragm unit
    5 Stator pack including thrustwasher(s) and
    circlip
    6 Pick-up coil
    7 Clamp ring
    8 Distributor shaft, including reluctor and
    advance assembly
    9 Thrustwasher
    10 Lower housing
    11 O-ring
    12 Drive coupling, including thrustwasher,
    spring and roll pin
    13 Connector and gasket
    14 Amplifier module
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							6 Ignition amplifier module-
    removal and refitting
    2
    Warning: Do not attempt to
    open or repair the ignition
    amplifier module. If faulty, it
    must be renewed.
    Removal
    1Disconnect the battery negative terminal.
    2Releasing its wire clip, unplug the wiring
    connector from the amplifier module.
    3Remove the two bolts and withdraw the
    module, taking care not to damage the
    terminal pins.
    4Check carefully that the mating surfaces of
    the module and distributor are completely
    clean and unmarked and that the pick-up coil
    terminal pins are clean and a secure fit in the
    module. If in doubt, it is permissible to remove
    the connector and its gasket and to gently
    squeeze together the female terminals to
    improve the fit.
    5The pick-up coil-to-connector and
    connector-to-module connections must be
    checked with particular care if the module is
    thought to be faulty. Similarly, check, clean
    and tighten (if necessary) the distributor wiring
    connector-to-module terminals. It is essential
    that there is good electrical contact between
    the module and the distributor and at all four
    LT wiring connections mentioned above.
    Refitting
    6On refitting, apply a smear of heat-
    conducting silicone grease to the mating
    surfaces of the module and distributor. The
    correct grease can be obtained from Rover
    dealers under Part Number BAU 5812 but if
    this is not available, either a heat-sink
    compound or an anti-seize compound (such
    as Holt’s Copaslip), will serve as an adequate
    substitute.
    7Check that the terminal pins are not bent or
    damaged and that they engage correctly with
    the module’s connections.
    8Tighten the module retaining bolts to the
    specified torque wrench setting, then
    reconnect the distributor wiring and battery.
    7 Thermostatically-operated
    vacuum switch- 
    removal and refitting
    2
    1On models fitted with a catalytic converter,
    a thermostatically-operated vacuum switch is
    screwed into the cooling system thermostat
    housing.
    Removal
    2Either drain the cooling system or be
    prepared for some loss of coolant as the
    switch is unscrewed.
    3Access to the thermostat housing ispossible with the inlet manifold and
    carburettor in place, but is made much easier
    if these are first removed.
    4Disconnect and plug the switch vacuum
    pipes.
    5Unscrew the switch and withdraw it, then
    plug the opening to prevent the entry of dirt. If
    the cooling system has not been drained,
    work quickly to minimise coolant loss.
    6If required, the switch can be tested as
    described in Chapter 3.
    Refitting
    7Refitting is the reverse of the removal
    procedure, noting the following:
    a) Wipe clean the threads of the switch and
    thermostat housing.
    b) If a sealing washer is fitted, renew it
    whenever it is disturbed so as to prevent
    leaks. If no sealing washer is fitted, apply
    a smear of sealant to the switch threads.
    c) Tighten the switch securely and
    reconnect the vacuum pipes.
    d) Refit any components removed to
    improve access.
    e) Replenish the cooling system.
    8 Ignition timing- 
    checking and adjustment
    Refer to Chapter 1.
    9 Ignition system- testing
    3
    Note:Always switch off the ignition before
    disconnecting or connecting any system
    component and when using a multi-meter to
    check resistances. Any voltmeter or multi-
    meter used to test ignition system
    components must have an impedance of 
    10 Mohms or greater.
    General
    1The components of electronic ignition
    systems are normally very reliable. Most faults
    are likely to be due to loose or dirty
    connections or to ‘tracking’ of HT voltage due
    to dirt, dampness or damaged insulation, than
    to the failure of any of the system’s
    components. Always check all wiring
    thoroughly before condemning an electrical
    component and work methodically to
    eliminate all other possibilities before deciding
    that a particular component is faulty.
    2The old practice of checking for a spark by
    holding the live end of an HT lead a short
    distance away from the engine is not
    recommended. Not only is there a high risk of
    a powerful electric shock but the HT coil or
    amplifier module will be damaged. Never try
    to diagnose misfires by pulling off one HT lead
    at a time.
    Engine will not start
    3If the engine will not turn over at all or only
    turns very slowly, check the battery and
    starter motor. Connect a voltmeter across the
    battery terminals (meter positive probe to
    battery positive terminal), disconnect the
    ignition coil HT lead from the distributor cap
    and earth it, then note the voltage reading
    obtained while turning over the engine on the
    starter for (no more than) ten seconds. If the
    reading obtained is less than approximately
    9.5 volts, check the battery, starter motor and
    charging system.
    4If the engine turns over at normal speed but
    will not start, check the HT circuit by
    connecting a timing light (following the
    manufacturer’s instructions) and turning the
    engine over on the starter motor. If the light
    flashes then voltage is reaching the spark
    plugs, so these should be checked first. If the
    light does not flash, check the HT leads
    themselves followed by the distributor cap,
    carbon brush and rotor arm.
    5If there is a spark, check the fuel system for
    faults.
    6If there is still no spark, check the voltage at
    the ignition HT coil + terminal. It should be the
    same as the battery voltage (ie: at least 
    11.7 volts). If the voltage at the coil is more
    than 1 volt less than that at the battery, check
    the feed back through the fusebox and
    ignition switch to the battery and its earth until
    the fault is found.
    7If the feed to the HT coil is sound, check the
    coil’s primary and secondary winding
    resistance. Renew the coil if faulty but be
    careful to carefully check the condition of the
    LT connections themselves before doing so,
    to ensure that the fault is not due to dirty or
    poorly-fastened connectors.
    8If the HT coil is in good condition, the fault
    is probably within the amplifier module or
    distributor pick-up coil. So that the operation
    of these two can be checked quickly, Rover
    dealers have a neon indicator, which when
    connected across the HT coil’s LT terminals,
    flashes every time the amplifier triggers an HT
    pulse in the coil if the ignition is switched on
    and the engine is turned over on the starter.
    Owners can substitute a low-wattage bulb. If
    the bulb flickers or flashes when the engine is
    turned over, the amplifier and distributor are
    sound.
    9If the amplifier and distributor are sound,
    and the entire LT circuit is in good condition,
    the fault, if it lies in the ignition system, must
    be in the HT circuit components. These
    should be checked carefully, as outlined
    above.
    10If the indicator or bulb does not flash, the
    fault is in either the distributor pick-up coil or
    the amplifier module. Owners should note that
    by far the commonest cause of failure of
    either of these is a poor connection, either
    between the amplifier module and the
    distributor body or in the LT circuit wiring
    connections themselves. If a voltmeter or
    Ignition system - carburettor engines  5A•5
    5A
    1689 Rover 214 & 414 Updated Version 09/97 
    						
    							multi-meter is available, check the feed to the
    amplifier (the voltage reading obtained should
    be the same as that measured at the HT coil
    LT + terminal), then check that there is no
    measurable resistance between the amplifier
    module fixing screws and engine earth and
    that there is no continuity between either
    module terminal and earth. If any doubt exists
    as to the condition of the connections,
    remove the module, clean and check carefully
    the module earth and the connections and, if
    necessary, improve their fit. If these checks
    fail to correct the fault, measure the resistance
    of the pick-up coil, comparing it with the
    specified value. Renew the coil if the reading
    obtained differs significantly from that given. Ifthe fault still exists, the only solution is to try
    the effect of renewing the amplifier module.
    Engine misfires
    11An irregular misfire suggests either a
    loose connection or intermittent fault on the
    primary circuit, or an HT fault on the coil side
    of the rotor arm.
    12With the ignition switched off, check
    carefully through the system ensuring that all
    connections are clean and securely fastened. If
    the equipment is available, check the LT circuit
    as described in paragraphs 6 to 10 above.
    13Check that the HT coil, the distributor 
    cap and the HT leads are clean and dry.
    Check the leads themselves and the sparkplugs (by substitution, if necessary), then
    check the distributor cap, carbon brush and
    rotor arm.
    14Regular misfiring is almost certainly due to
    a fault in the distributor cap, HT leads or spark
    plugs. Use a timing light to check whether HT
    voltage is present at all leads.
    15If HT voltage is not present on any
    particular lead, the fault will be in that lead or
    in the distributor cap. If HT is present on all
    leads, the fault will be in the spark plugs.
    Check and renew them if there is any doubt
    about their condition.
    16If no HT is present, check the HT coil as
    its secondary windings may be breaking
    down under load.
    5A•6 Ignition system - carburettor engines
    1689 Rover 214 & 414 Updated Version 09/97 
    						
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