Land Rover R380 Gearbox Overhaul 1995 3rd Edition Rover Manual
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R380 GEARBOX OVERHAUL MANUAL This Overhaul Manual contains information applicable to the following models: New Range Rover Range Rover Classic 1995 Models on Discovery 1995 Models on Defender 1995 Models on Discovery 2 Publication Part No.LRL 0003ENG - 3rd Edition Land Rover 2000 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form, electronic, mechanical, recording or other means without prior permission from Land Rover.
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INTRODUCTION CONTENTS Page INTRODUCTION INTRODUCTION 1...................................................................................................... REPAIRS AND REPLACEMENTS 1........................................................................... SPECIFICATION 2...................................................................................................... GEARBOX IDENTIFICATION 2...................................................................................
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INTRODUCTION INTRODUCTION1 INTRODUCTION How to use this manual To assist in the use of this manual the section title is given at the top and the relevant sub - section is given at the bottom of each page. This manual contains procedures for overhaul of the R380 gearbox on the bench with the clutch and, if applicable, the transfer box removed. For all other information regarding Adjustments, Removal of oil seals, clutch, transfer box and gearbox unit, consult the appropriate Repair Manual for the model...
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INTRODUCTION 2 INTRODUCTION SPECIFICATION Land Rover are constantly seeking to improve the specification, design and production of their vehicles and alterations take place accordingly. While every effort has been made to ensure the accuracy of this Manual, it should not be regarded as an infallible guide to current specifications of any particular component or vehicle. This Manual does not constitute an offer for sale of any particular component or vehicle. Land Rover Dealers are not agents of Land...
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MANUAL GEARBOX CONTENTS Page DATA GENERAL DATA 1...................................................................................................... TORQUE WRENCH SETTING TORQUE WRENCH SETTINGS 1.............................................................................. SERVICE TOOLS SERVICE TOOLS 1..................................................................................................... DESCRIPTION AND OPERATION DESCRIPTION...
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MANUAL GEARBOX CONTENTS Page Reverse idler gear and centre plate - Reassemble 33................................................. Selectors - Inspection 33............................................................................................. Selectors - Reassemble 34.......................................................................................... GEARBOX REASSEMBLE 34..................................................................................... Output shaft and layshaft end float...
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MANUAL GEARBOX GENERAL DATA1 GENERAL DATA NEW SERVICE LIMIT Baulk ring clearances 0.5 mm (0.02 in) 0.5 mm (0.02 in) 1st gear end float 0.05 - 0.20 mm (0.002 - 0.008 in) 0.327 mm (0.012 in) 2nd gear end float 0.04 - 0.21 mm (0.0016 - 0.008 in) 0.337 mm (0.013 in) 3rd gear end float 0.11 - 0.21 mm (0.004 - 0.008 in) 0.337 mm (0.013 in) Adjust 5th - reverse hub - shim to:- 0.005 - 0.055 mm (0.0002 - 0.002 in) 0.055 mm (0.002 in) Reverse gear idler shaft clearance 0.04 - 0.38 mm (0.0016 - 0.015 in) 0.38 mm...