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Land Rover North American Parts Series Ii Iia Iii Wiseowlparts Manual
Land Rover North American Parts Series Ii Iia Iii Wiseowlparts Manual
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NORTH AMERICAN PARTS GUIDE LAND ROVERLANDROVER SERIES II, IIA III (1958-1983) WISE OWL INNOVATION INC.WISEOWLINNOVATIONINC. PURVEYORS OF PARTS FOR SERIES LAND ROVERS 1-866-457-8888 Fax: 780-460-1069 www.wiseowlparts.com
Welcome to the new Wise Owl Innovations Inc. Series I,II,IIA and III Land Rover parts book.WelcometothenewWiseOwlInnovationsInc. Series I,II,IIAandIIILandRoverpartsbook. Our company, WISE OWL INNOVATIONS INCORPORATED, is a Canadian company now located in the city of St. Albert, Alberta. We continue tobe the leading supplier of parts for older Land Rovers in Canada. We have a loyal following of customers throughout Canada, the United States and Latin America. Land Rover Ltd. sold many vehicles in Canada between 1948 and 1974. In 1975 the company abandoned the North America market, leaving customers with noplace to purchase parts. (To this day there is no place in Canada you can buy a genuine part, off the shelf, for a Series Land Rover from an authorized distributor!!!) To keep their trucks running, Land Rover owners turned to a small number of independent after-market parts distributors. In 1988 agroup of Land Rover owners joined forces to start a Wilderness Expedition Company called GREEN ROAD WILDERNESS EXEDITIONS and assembled a fleet of Series II and IIA 109s to carry adventurous tourists on one-weekexpeditions into the Coast Mountains of British Columbia. Rebuilding and maintaining this fleet oftrucks created a need for parts, which could not be filled economically at the time by local suppliers. One of the principals of GREEN ROAD, Ray Wood, set upa second organization importing Land Rover parts mainly to supply the expedition trucks but also offering parts to other owners. Soon Land Rover owners all over Canada were looking to Ray Wood for spares to keep their trucks on and off road. The experience of running wilderness expeditions has been invaluable to our company and has been of great benefit toour customers. We know what it takes to keep a Series Land Rover running underthe most demanding conditions. The Coast Mountains have old mining and logging roads climbing well above the snow line. To keep heavily loaded Land Rovers running day in and day out in all conditions, far from assistance is a great test of a parts supplier. In January 2005, a decision was made to allow the acquisition of Wise Owl by Mark Nault & Dana Nault of Rover Park Boys (Canada), allowing themto work closely with Ray Wood to focus upon the research and development of innovative products for Land Rover Owners everywhere.HOW IT ALL STARTED The Nault Brothers, Dana & Mark 79FenwickCr,St.Albert,ABCANADA COVER PHOTOGRAPH CATHY COYNE
REBUILT CYLINDER HEADS, MOTORS AND GEARBOXESREBUILTCYLINDER HEADS, MOTORS AND GEARBOXES CYLINDER HEAD AND OTHER PARTS ON ENGINE BLOCK.CYLINDERHEADAND OTHER PARTSON ENGINE BLOCK. MOTOR PARTS, PISTONS, BEARINGS, CAM COMPONENTSMOTORPARTS, PISTONS, BEARINGS, CAM COMPONENTS SERIES II/IIA CLUTCH AND GEARBOXSERIESII/IIA CLUTCH AND GEARBOX SERIES III CLUTCH AND GEARBOXSERIESIIICLUTCH AND GEARBOX FRONT AXLE AND ASSOCIATED PARTSFRONTAXLE AND ASSOCIATEDPARTS REAR AXLE, DRIVE SHAFTS DIFFERENTIALSREARAXLE, DRIVE SHAFTS DIFFERENTIALS STEERING COMPONENTS ROAD WHEELS, LUG NUTSSTEERINGCOMPONENTS ROAD WHEELS,LUGNUTS FUEL COMPONENTSFUELCOMPONENTSCOOLING AND HEATINGCOOLINGANDHEATING EXHAUST SYSTEMEXHAUSTSYSTEM MASTER CYLINDERS HYDRAULIC TUBINGMASTERCYLINDERS HYDRAULIC TUBING BRAKE DRUMS, WHEEL CYLINDERS BRAKE SHOESBRAKEDRUMS, WHEEL CYLINDERS BRAKE SHOES CHASSIS CHASSIS PARTSCHASSIS CHASSIS PARTS BODY PANELS BODY FITTINGSBODYPANELS BODY FITTINGSDOORS, TAILGATES, LOCKS AND HARDWAREDOORS,TAILGATES, LOCKS ANDHARDWARE HOODSTICKS CANVAS TOPSHOODSTICKS CANVAS TOPS STARTERS, DYNAMOS, ALTERNATORS DISTRIBUTORSSTARTERS,DYNAMOS, ALTERNATORS DISTRIBUTORSHEADLAMPS, TAIL LAMPS, FLASHERS, LENSESHEADLAMPS, TAIL LAMPS, FLASHERS, LENSES TRANSFER CASE ‘ROVERDRIVE’ OVERDRIVETRANSFERCASE ‘ROVERDRIVE’ OVERDRIVE ROCKY MOUNTAIN PARABOLIC SPRINGSROCKYMOUNTAIN PARABOLIC SPRINGS CONTENTS 34 EXPLORER PRO COMP OLD MAN EMU SHOCK ABSORBERSEXPLORERPROCOMP OLD MANEMU SHOCK ABSORBERS ROOF RACKS ROOF TOP TENTS EXPEDITION GEAR.ROOFRACKS ROOF TOPTENTS EXPEDITION GEAR. SWITCHES, INSTRUMENTS, WIPER SYSTEMSSWITCHES, INSTRUMENTS, WIPER SYSTEMS 5 6 78 9 10 11 12 1314 15 16 1718 19 25 21 22 23 24 2620 2 SHIPPING INFORMATIONSHIPPINGINFORMATION To order call Toll Free 1-866-457-8888 ToordercallTollFree 1-866-457-8888 Your order will be shipped by Mail, DHL Air, or Federal Express ground. If the order is shipped to the U.S.A. there are no additional charges for customs clearance. Canadian orders are shipped by Mail, Bus or Truck.YourorderwillbeshippedbyMail,DHLAir,orFederal Express ground.IftheorderisshippedtotheU.S.A. there arenoadditionalchargesforcustomsclearance. Canadian ordersareshippedbyMail,BusorTruck. CORE CHARGESCORECHARGES Core charge indicated on exchange units are in US Dollars orCorechargeindicated on exchangeunitsare in USDollarsor
CYLINDER HEADS REBUILT ENGINES GEARBOXESAll exchange cylinder heads have hard exhaust valves and hard exhaust seats. Contact surfaces are reground. SERIES II 7:1 HEAD SERIES IIA 7:1 HEAD SERIES IIA COMPRESSION INCREASED HEADSERIES III 8:1 HEAD. Used between 1958 and 1961. This head has a deep thermostat pocketUsed between 1962 and 1971. This head has a shallow thermostat pocketUsed between 1962 and 1971. Machined by us to increase compression to 8:1 for greater power.Used between 1972 and 1984. Part EXC 1972 This head can be ported for extra power. Part EXC1958 Part EXC1959Part EXC1971 Part EXC1972P Our professionally rebuilt engines come with new pistons, re-ground or polished crank, new bearings, new or rebuilt oil pump, and new main oil seals. The timing chain and camshaft are fitted and all gaskets and seals supplied. The short block is the basic block with sump. Part EXC1981 The long block, 7:1 head, is the basic block, sump, rebuilt cylinder head assembly with hardened exhaust valves and seats. Part EXC1982 The long block 8:1 is the same as the long block 7:1, except that the compression has been increased to 8:1. Part EXC1983 The long block high performance is the same as the long block 8:1, but comes with a higher performance camshaft and ported and polished cylinder head. Part EXC1984Core Charge $250.00 These prices are for 2.25 petrol engines. Core Charges apply. Short Block $250 Long Block $500 REBUILD PROGRAM. CYLINDER HEADS, ASSEMBLED MOTORS and GEARBOXES. We stock Cylinder Heads, Complete Motors and Gearboxes that you can purchase outright or on an exchange basis. Our rebuilds are done by professionals with many years of experience working on Land Rovers. Only top quality parts are used and all units have a one year warranty. We ship anywhere in North America. Buying a rebuilt unit can save you time and aggravation. Gearboxes are supplied without Transfer Case but all gaskets and seals needed to mount to your transfer case are included. Core charge $500.00 SERIES II/IIA GEARBOX EXC1091 SERIES III GEARBOX EXC1092 Consider installing one of our ribbed Aluminum Transfer Case Bottom Covers. These units stop leaks and the transfer case runs cooler. Kit with gasket and screws Part ODSX006 3 Shallow Thermostat recess Deep Thermostat recessShallow Thermostat recessShallow Thermostat recess Toll Free: 1-866-457-8888
BOLT (3) 604201LBOLT(3) 604201L GASKET 247874GASKET 247874 GASKET 247874GASKET 247874 THERMOSTAT 596225 82c 542192 88cTHERMOSTAT 59622582c 54219288c GASKET 511958GASKET 511958 HOSE 574871HOSE 574871 UNION 568457UNION 568457 SENDER 560794SENDER 560794 GASKET 236022GASKET 236022 CHOKE SWITCH SERIES II/IIA BHA5252CHOKESWITCH SERIESII/IIA BHA5252 EXHAUST GUIDE 568687 SEAL ETC4751EXHAUST GUIDE 568687 SEAL ETC4751 INLET GUIDE 568686 SEAL ETC4709INLET GUIDE 568686 SEAL ETC4709 HEAD 598086 7:1 598089 8:1HEAD 5980867:1 5980898:1 SHAFT 554070SHAFT 554070 BUSH 247614 (8)BUSH 247614(8) COTTER 268293 (16)COTTER 268293(16) SPRING ERR4640SPRING ERR4640 VALVE CUP 268292 (8)VALVECUP 268292(8) ERC7151H (4) ExhaustERC7151H(4) Exhaust 716543 (4) seat716543(4) seat ERC7150 (4) InletERC7150(4) Inlet Push Rod 546798 (8)PushRod 546798(8) SERIES II, IIA. III (4) CYL. PETROL. HEAD AND OTHER COMPONENTS.SERIESII,IIA.III(4)CYL.PETROL. HEAD ANDOTHERCOMPONENTS. 546440 598231 GASKET 538671GASKET 538671 003748 273711 564456 240555 278109 RTC3111 0il Pump AssemblyRTC3111 0il PumpAssembly STC3758 Complete Pump IIA/III Has (9) HolesSTC3758 Complete Pump IIA/III Has(9)Holes (8) Hole Series II Water Pumps are no longer available new so we do rebuilds.(8)HoleSeriesII WaterPumpsareno longeravailablenewso wedorebuilds. RTC3072 Repair Kitfor all Water Pumps (8) or (9) HoleRTC3072 RepairKitforall WaterPumps (8)or(9)Hole 549735 Military Style Water Pump Has (7) Holes549735 MilitaryStyle WaterPump Has(7)Holes OIL FILTERS 4.5” Long RTC3184 6.75 Long RTC3185OILFILTERS 4.5”LongRTC3184 6.75LongRTC3185 SWITCH 90519864SWITCH 90519864GASKET ERR3607GASKET ERR3607 NRC2054 (4)NRC2054(4)NY110047L (8)NY110047L(8) CANNISTER TYPE OIL FILTER ASSEMBLYCANNISTERTYPE OILFILTER ASSEMBLY ENGINE MOUNTINGSENGINEMOUNTINGS OIL FILLER CAPSOILFILLERCAPS ROCKER SHAFT AND BUSHINGSROCKERSHAFTANDBUSHINGS VALVE TRAIN COMPONENTSVALVETRAINCOMPONENTS WATER PUMPSWATERPUMPS NOTE ON VALVE GUIDES Early motors had guides and seals with ‘O’ rings. This type is no longer serviced. Use the type shown.NOTEONVALVEGUIDES Earlymotorshadguidesandseals with‘O’rings.Thistypeisnolonger serviced.Usethetypeshown. HEAD GASKET SET A complete Head Gasket Set includes a composition Head Gasket, Manifold Gaskets, Rocker Cover Gaskets, Valve stem seals, all other gaskets, ‘O’ rings and copper washers Order Part STC1567HEADGASKETSET AcompleteHeadGasketSet includesacompositionHead Gasket,ManifoldGaskets,Rocker CoverGaskets,Valvestemseals, allothergaskets,‘O’ringsand copperwashersOrderPart STC1567 New Valve Springs are single notNewValveSprings aresinglenot Original bronze 110v block heater. Supplied with cord. Part WO310Originalbronze110vblock heater.Suppliedwithcord. PartWO310 Our exhaust valves are stellite for use on unleaded fuelOurexhaust valvesarestellite foruseon unleadedfuel SPIN ON OIL FILTER ADAPTER Use standard filters on your truck.SPINONOILFILTERADAPTER Usestandardfiltersonyourtruck. The ‘Rocky Mountain’ oil filter adapter is made of aircraft aluminum and is supplied with a filter and hardware.The‘RockyMountain’oilfilter adapterismadeofaircraft aluminumandissupplied withafilterand hardware. 4 527235 PART FA5566 ACORN NUT 247121 (3)ACORNNUT 247121(3) GROMMET 506069GROMMET 506069 CUP WASHER 247624 (2)CUPWASHER 247624(2) STUD 247607STUD 247607 The Usual Suspects have copied this design but theirs is not as well made and costs considerably more. .TheUsual Suspectshave copiedthisdesign buttheirsisnotaswell madeandcostsconsiderablymore. . Toll Free: 1-866-457-8888
PISTONS AND RINGS RTC4188 STD. (4) RTC418820 .020 (4) RTC418830 .030 (4) RTC418840 .040 (4) RTC418860 .060 (4)PISTONSANDRINGS RTC4188STD.(4) RTC418820.020(4) RTC418830.030(4) RTC418840.040(4) RTC418860.060(4) 265169 (4)265169(4) 265175 (4)265175(4) BUSH 528004 (4)BUSH 528004(4) CONNECTING ROD 527164 (4)CONNECTING ROD 527164 (4) CON ROD BEARINGS SERIES IIA/III RTC1730 STD. RTC173010 .010 RTC173020 .020 RTC173030 .030 RTC173040 .040CONRODBEARINGS SERIES IIA/III RTC1730STD. RTC173010.010 RTC173020.020 RTC173030.030 RTC173040.040 503665 BOLT503665 BOLT 247771 LOCKER247771 LOCKER ERC5349 PULLEYERC5349 PULLEY OIL SEAL 542495OILSEAL 542495 527167 USED STOCKED527167 USEDSTOCKED SERIES IIA/III RTC1729 STD. RTC172910 .010 RTC172920 .020 RTC172930 .030 RTC172940 .040SERIESIIA/III RTC1729STD. RTC172910.010 RTC172920.020 RTC172930.030 RTC172940.040 KEY 235770 (2)KEY 235770(2)568333 SPROCKET568333 SPROCKET BOLT ERC8751 (8)BOLT ERC8751(8) NUT ETC5155 (8)NUT ETC5155(8) THRUST WASHER RTC2825 STD. 538131 .0025 538132 .005 538133 .0075 538134 .010THRUST WASHER RTC2825 STD. 538131.0025 538132.005 538133.0075 538134.010 ENGINE BLOCK PARTS SERIES II, IIA & III 2.25L PETROL MAIN BEARINGSMAINBEARINGS SEAL RETAINER 523240 (2)SEAL RETAINER 523240 (2) TAPPET ERR607 (8)TAPPET ERR607(8) TAPPET & ROLLER ASSEMBLY 507829 (8)TAPPET &ROLLER ASSEMBLY 507829 (8) We do not stock the old 2.25 camshaft as higher performance replacements are available. These are: ETC7128 2.5 Camshaft (New) ETC7128RG This is a higher performance camshaft reground to give more power. Sold on an exchange basis. Core Charge $50.00Wedonotstocktheold2.25 camshaftashigherperformance replacementsareavailable.These are: ETC7128 2.5Camshaft(New) ETC7128RGThisisahigher performancecamshaftregroundto givemorepower.Soldonan exchangebasis.CoreCharge$50.00 CHAIN ETC4499CHAIN ETC4499 TENSION SPROCKET 236067TENSION SPROCKET 236067 CYLINDER 277388CYLINDER 277388 SPRING 233326SPRING 233326 BOLT 247199BOLT 247199 BOLT 255207BOLT 255207 LOCKER 557523LOCKER 557523 SPROCKET ETC5551SPROCKET ETC5551 DAMPER 275234DAMPER 275234 KEY 230313KEY 230313 SPRING 267451SPRING 267451 GASKET SET FOR CYLINDER BLOCK The gasket set for the cylinder block includes all gakets for all parts located on the cylinder block such as sump, timing cover, water pump, distributor etc. Order part : STC1556 GASKETSETFOR CYLINDERBLOCKThegasketsetforthe cylinderblockincludesall gaketsforallpartslocated onthecylinderblock suchassump,timingcover, waterpump,distributoretc. Orderpart:STC1556 CAM BEARING SET 90519054/5CAMBEARINGSET 90519054/5 Piston Ring Set RTC4190 STD. RTC419010 .010 RTC419020 .020 RTC419030 .030 RTC410040 .040PistonRingSet RTC4190STD. RTC419010.010 RTC419020.020 RTC419030.030 RTC410040.040 FRONT SEAL ERR1632FRONT SEAL ERR1632 5 NUMBERS SHOWN ARE FOR COMMON THREE MAIN BEARING MOTORS. WE ALSO STOCK PARTS FOR FIVE MAIN BEARING UNITS WE ALSO CARRY PARTS FOR 2000CC MOTORS, DIESEL MOTORS AND SIX CYLINDER MOTORS. PLEASE CALL WITH YOUR REQUIREMENTS WASHER ETC4140WASHER ETC4140 Toll Free: 1-866-457-8888
SERIES II and IIA CLUTCH AND GEARBOXSERIESIIandIIA CLUTCH ANDGEARBOX NUT NT606041LNUT NT606041L HOSE RTC3386HOSE RTC3386BLEED SCREW 556508BLEED SCREW 556508 SLAVE CYLINDER 266694SLAVE CYLINDER 266694 536803 (2)536803(2) CLEVIS 275199CLEVIS 275199 SCREW 216421SCREW 216421 591705 9 in. 571228 9.5 in5917059in. 5712289.5in 561661 591704 9in. FRC2297 9.5in.5917049in. FRC22979.5in. CLUTCH PRESSURE PLATES The 9 in. Plate has horizontal springs. The 9.5 plate is a diaphram type with a centre collar.CLUTCHPRESSUREPLATES The9in.Platehashorizontalsprings.The9.5 plateisadiaphramtypewithacentrecollar. 231074 214794 (2)214794(2)214787 0il seal214787 0ilseal CLUTCH RELEASE BEARING STC1130CLUTCHRELEASE BEARINGSTC1130 GEARBOX GASKET SETIncludes all gaskets for gearbox and transfer case for all Series II, IIA and III gearboxes. Order Part 600603 FELT SEAL 217985 (2)FELTSEAL 217985(2) SPERICAL BUSH 90217984SPERICAL BUSH 90217984 001645 561877 RTC1984 232415 502482218244 217477 561962 55714 542231 213416 RTC1963 RTC1954 RTC1983 (A) 528691 (B on)RTC1983(A) 528691(Bon) 8185 (A) 528692 (B on)8185(A) 528692(Bon) 576207 (A) 528701 (B on)576207(A) 528701(Bon) RTC1956 245767 245767 FRC1758 incl. (3) RTC1956FRC1758 incl.(3) RTC1956 245766 (A,B,C) 600916 (D on )245766(A,B,C) 600916(Don) 241650 (A) 528721 (B on)241650(A) 528721(Bon) 263878 571218 267572 .125 267573 .128 267574 .130 267575 .135267572.125 267573.128 267574.130 267575.135RTC1962 .125 STC1118 .128 50703 .130 231737 .135RTC1962.125 STC1118.128 50703.130 231737.135 006397RTC1979 006405 264250 501617 (A,B) 29T 511205 (C on) 30T501617(A,B)29T 511205(Con)30T 009960 RTC 1981 (A) 528703 (B,C) 556040 (D on)RTC1981(A) 528703(B,C) 556040(Don) 501616 (A,B) 15T 511189 (C on) 14T501616(A,B)15T 511189(Con)14T RTC1412 90217389 (A,B) 561960 (C on) INCL. BUSH90217389(A,B) 561960(Con) INCL.BUSH 239272 (A,B,C)239272(A,B,C) RTC1957 LEVER 537603LEVER537603 LOCKER 217476LOCKER 217476 WASHER 501501WASHER 501501 245766 (A,B,C) 600916 (D ON)245766(A,B,C) 600916(DON) CLUTCH SLAVE CYLINDER AND LINKAGECLUTCHSLAVE CYLINDER AND LINKAGE REPAIR KIT 8G8600REPAIRKIT 8G8600 GEARBOX INTERNAL COMPONENTS NOTES 1. It is very important to know the suffix number when ordering parts for your gearbox. 2. There are some Series IIA gearboxes with all sycromesh construction. Select parts from the Series III (Suffix A) page when rebuilding such a unit. 3. The Suffix ‘B’ and ‘C’ gearboxes can be made much stronger by substituting layshaft 556040 and gear set 600916 for layshaft 528703 and gear set 245766. 4. Bell housings used on Series I and Six cylinder models are not interchangable with bell housings from 2.25L engines. 5. See page 8 for details of transfer case parts.NOTES 1. It is very important to know the suffix number when ordering parts for your gearbox. 2. There are some Series IIA gearboxes with all sycromesh construction. Select parts from the Series III (Suffix A) page when rebuilding such a unit. 3. The Suffix ‘B’ and ‘C’ gearboxes can be made much stronger by substituting layshaft 556040 and gear set 600916 for layshaft 528703 and gear set 245766. 4. Bell housings used on Series I and Six cylinder models are not interchangable with bell housings from 2.25L engines. 5. See page 8 for details of transfer case parts. SUFFIX NUMBER HERE GASKET 213663 (A) 528697 (B on)GASKET 213663(A) 528697(Bon) 6 MALE COUPLING FOR FAIREY OVERDRIVE RTC 7170MALECOUPLING FORFAIREY OVERDRIVE RTC 7170 WE CAN SUPPLY USED GEARBOX CASINGS AND BELL HOUSINGS IF REQUIREDWECAN SUPPLYUSED GEARBOX CASINGS AND BELLHOUSINGS IFREQUIRED PUSH ROD 537601PUSH ROD 537601 Toll Free: 1-866-457-8888
CLUTCH RELEASE BEARING FRC9568CLUTCH RELEASE BEARING FRC9568 576203576137 571163 571164571059 GASKET 576724GASKET 576724 213700 CLUTCH PLATE FRC2297CLUTCH PLATE FRC2297PRESSURE PLATE 576557PRESSURE PLATE 576557 571059 214795 594021 2mm 594019 2.10mm 594018 2.15mm5940212mm 5940192.10mm 5940182.15mm55714 606880 (A,B,C) RTC2684 (D on)606880(A,B,C) RTC2684(Don) FRC1758 (A,B,C) FRC6996 (D on)FRC1758(A,B,C) FRC6996(Don) 006397 RTC1957 RTC1962 .125 STC1118 .128 50703 .130RTC1962.125 STC1118.128 50703.130 556010 (A,B,C) FRC8179 (D on)556010(A,B,C) FRC8179(Don) FRC4076 + FRC4077FRC4076+ FRC4077 591363 (A,B,C) FRC2673 (D on)591363(A,B,C) FRC2673(Don) 267572 .125 267573 .128 267574 .130267572.125 267573.128 267574.130591364 RTC1979 006405 576725 606283 (A) RTC2195 (B,C) RTC2685 (D on)606283(A) RTC2195(B,C) RTC2685(Don) 591364 591362 (A,B) FRC2056 (C) FRC3201 (D)591362(A,B) FRC2056(C) FRC3201(D) BUSH 576734BUSH 576734009960FRC5115 CIRCLIP 576735CIRCLIP 576735 BEARING 001645BEARING 001645RTC1984232415 OIL SEAL 236305OILSEAL 236305502482218244 WASHER 501501WASHER 501501 NUT 217477NUT217477LOCKER 217476LOCKER 217476 576686 (A) FRC1691 (B) FRC2084 (C on)576686(A) FRC1691(B) FRC2084(Con) BEARING RTC1412BEARING RTC1412 591519 519527 (A) FRC1813 (B on)519527(A) FRC1813(Bon) FRC1893 BUSHING TYPE (A)FRC1893 BUSHING TYPE (A) FRC1810 ROLLER REVERSE From suffix B onROLLERREVERSE FromsuffixBon SERIES III CLUTCH AND GEARBOXSERIESIII CLUTCH ANDGEARBOX GEARBOX GASKET SETIncludes all gaskets for gearbox and transfer case Order Part 600603GEARBOXGASKETSETIncludesallgasketsforgearbox andtransfercaseOrderPart600603 NOTES 1. Beware of El Cheapo Clutches. We sell clutch components made by Borg and Beck and Quentin Hazell. Installing a poor quality clutch is a false economy in our experience. 2. Bolt 255068 should be fixed into the lay shaft using red locktite. 3. The later Series III gearboxes are considerably more durable than the earlier Suffix ‘A’ type. 4. Some late Series IIA trucks used Sycromesh components similar to suffix ‘A’. 5. It is very important to know the suffix numberwhen ordering parts for your gearbox.NOTES 1.BewareofElCheapoClutches.Wesell clutchcomponentsmadebyBorgand BeckandQuentinHazell.Installingapoor qualityclutchisafalseeconomyinour experience. 2. Bolt255068shouldbefixedintothelay shaftusingredlocktite. 3.ThelaterSeriesIIIgearboxesare considerablymoredurablethantheearlier Suffix‘A’type. 4.SomelateSeriesIIAtrucksused Sycromeshcomponentssimilartosuffix‘A’. 5.Itisveryimportanttoknowthesuffix numberwhenorderingpartsforyour gearbox. 255068576907 NT605061L528638528701528605 528720 .405 528721 .425 528722 .445528720.405 528721.425 528722.445 606880 (A,B,C) RTC2684 (D on)606880(A,B,C) RTC2684(Don) 576723 556508 RTC5940 CYLINDER FRC8531CYLINDER FRC8531233220576751 GEARBOX INTERNAL COMPONENTSGEARBOXINTERNAL COMPONENTS CLUTCH 7 SUFFIX NUMBER HERESUFFIXNUMBER HERE FLYWHEEL BUSH 008566FLYWHEEL BUSH 008566 REPAIR KIT 8G8600REPAIRKIT 8G8600 MALE COUPLING FOR FAIREY OVERDRIVE RTC 7170 Toll Free: 1-866-457-8888
WASHER 003300 FELT SEAL RTC3515 TRANSFER CASE AND OVERDRIVE SERIES I, II ,IIA, IIITRANSFERCASEANDOVERDRIVE SERIES I,II,IIA,III NUT 003259 513454236074OIL SEAL FRC1780 236541GASKET FRC1511BEARING 217325 234835 (A) 561197 (B on) SHIM 234835 (A) 561197 (B on) 219469 (A) 521328 (B on) 219469 (A) 521328 (B on)219469(A) 521328(Bon) 219466 (A) 599869 (B on) 219469 (A) 521330 (B) 533080 (C on)SHAFT 278025 (A) 594195 (B on) 267878 (A) 532323 (B on) 217484219466 (A) 561197 (B on)219466(A) 561197(Bon) 217330BEARING 217490BEARING 217490GEAR 218243GEAR 218243CIRCLIP CCN122CIRCLIP CCN122THRUST WASHER 90217488THRUST WASHER 90217488 SHAFT 591439SHAFT 591439 LOW RANGE GEAR 235483 (A,B) 532979 (C on)LOWRANGEGEAR 235483(A,B) 532979(Con) BEARING 90217512 540004SEAL FRC1780 236074217546 217568236630003259 FRC1536267828268791SEAL 211502 Transfer case suffix ‘A’(SI,SII) has a weak layshaft and rather than repair one we suggest you find a suffix ‘B’ or later unit. We keep good used ones in stock. Transfer case suffix ‘B’ has a very desirable lower low range ratio and is prized by extreme off-road enthusiasts. You can identify a Series ‘B’ transfer case by examining the lay shaft gear. Part 521330 in the ‘B’ suffix has 22 teeth on one end. The more common part 533080 in suffix ‘C’ on has 25 teeth. Gaskets for transfer case are included in gearbox gasket set 600603. MUD SHIELD 539993 2436118566L233241 GASKET 622048 COVER 266956 If the bottom cover on your transfer case leaks replace it with our finned cast aluminum one. Part ODSX006 TRANSFER CASE SERIES 1,II,IIA,III ‘ROVERDRIVE’ OVERDRIVESupplied as a kit complete with operating lever and installation The SX001 ‘ROVERDRIVE’ is a quiet running epicyclic overdrive that will fit any Series Land Rover with the original four or six cylinder engine. (It will fit V8 powered Land Rovers and is not warranted for use on high powered replacement engines.) Proven in thousands of miles of testing in Europe and America this unit will make your Land Rover more economical, quieter and fun to drive. The ‘ROVERDRIVE’ is engaged by depressing the clutch and pushing forward a simple hand lever. It increases the output ratio by 28% when engaged and can be used in both third and fourth gear. Unlike a High Ratio Transfer case it will not have a detrimental effect on the lower ratios in the gearbox. The ‘ROVERDRIVE’ is designed and built in North America where Series Land Rovers are driven great distances. No other accessory will add more value to your classic truck.NOT 8 SXP050 SXP029SXP044 SXP030SXP026 SXP024 SXP005 SPX036 (3) SPX035 SPX037 SPX022 SPX017 SPX059 SPX042 SPX058 SPX033 SPX032 SPX031 SPX057 SXP060 SXP061 SXP053 SPX051 SPX007 (2) SPX038 (3) SPX039 (3) SPX033 SPX023 SPX025 SPX006 (3) SPX003 SPX013 SPX011 SPX045 SPX046 (3) SPX010 SPX047 (3) SPX056 SPX055SPX061 SPX054 SPX052 SPX002SPX012 SPX009 SPX043 SPX016 SPX019 SPX004 SPX040 (3)SPX048 SPX021 SPX015 SPX019 SPX018 SPX008 FINNED ALUMINUM BOTTOM COVER KIT. STOPS LEAKS ODSX006FINNED ALUMINUM BOTTOM COVER KIT. STOPSLEAKS ODSX006 WASHER 003300 FELT SEAL RTC3515 PART ODSX001 SPXO67 SPX068 (3) SPX069 Toll Free: 1-866-457-8888
576510WH600041L OIL SEAL RTC3528OILSEAL RTC3528 BOLT 237357BOLT 237357LOCKER 531001LOCKER 531001 SWIVEL PIN AND BRACKET 576583SWIVELPIN ANDBRACKET 576583 SHIMS 530984 .003 530985 .005 530986 .010 530987 .030SHIMS 530984.003 530985.005 530986.010 530987.030 GASKET 277289GASKET 277289 STUB AXLE 599827STUBAXLE 599827 LOCKER 277311LOCKER 277311 DISTANCE PIECE 599698DISTANCE PIECE 599698STEERING ARM 530990 RH 530991 LHSTEERINGARM 530990RH 530991LH‘O’ RING 531433‘O’RING 531433 TAPER ROLLER BEARING 217268TAPERROLLER BEARING217268 PLUG 3292PLUG 3292 NUT 3819NUT3819 LOCKER 531001LOCKER 531001 NUT 594104NUT 594104 STUB AXLE 244151STUBAXLE 244151 ‘U’ JOINT RTC3458‘U’JOINT RTC3458 SIDE SHAFT 269265 RH SII 269266 LH SII 276719 RH SIII 276720 LH SIIISIDESHAFT 269265RHSII 269266LHSII 276719RHSIII 276720LHSIII TAPER BEARING 217268TAPER BEARING 217268 RAILKO BUSH 539742RAILKOBUSH 539742 THRUST WASHER 528702THRUST WASHER 528702 SWIVEL 217282SWIVEL 217282 GASKET 244151GASKET 244151 ROLLER BEARING 244150ROLLER BEARING 244150 DISTANCE PIECE 90217398DISTANCE PIECE 90217398 HUB OIL SEAL RTC3510R ( RUBBER) RTC3510G (LEATHER)HUBOILSEAL RTC3510R(RUBBER) RTC3510G(LEATHER) WHEEL STUD 561886 SII/IIA 576825 SIIIWHEELSTUD 561886SII/IIA 576825SIII HUB 561590 SIIAHUB 561590SIIA 576884 SIII576884SIII BEARING RTC3426BEARING RTC3426 KEY WASHER 217352KEY WASHER 217352 NUT (2) 90217355NUT(2) 90217355 DRIVING MEMBER 571235 10 SPLINE 571711 24 SPLINEDRIVINGMEMBER 57123510SPLINE 57171124SPLINEWASHER WM600061LWASHER WM600061LBOLT 215331BOLT 215331 HUB CAP 219098HUBCAP 219098 WASHER 571922WASHER 571922FELT SEAL RTC3515FELTSEAL RTC3515‘O’ RING RTC3516‘O’RING RTC3516 LOCKER 217353LOCKER 217353BEARING RTC3416BEARING RTC3416 THE PARTS SHOWN ON THIS PAGE WILL FIT TRUCKS MANUFACTURED BEFORE SEPTEMBER 1980 Consult us before purchasing axle parts if your Land Rover was built after September 1980. There are some changes.THEPARTSSHOWNONTHISPAGEWILLFITTRUCKS MANUFACTUREDBEFORESEPTEMBER1980 ConsultusbeforepurchasingaxlepartsifyourLandRover wasbuiltafterSeptember1980.Therearesomechanges. FRONT AXLE PARTS WHEEL BEARING KIT RTC3534This wheel bearing kit contains wheel bearings RTC3416 and RTC3426, oil seal RTC3510G, locking plate 217352, felt seal RTC3515 and gasket 231505. WHEEL STUD 561886 This wheel stud is a pull in type that can be used to repair the hub if the screw in studs are broken or missing. For Lug Nuts see Page 14WHEELSTUD561886 Thiswheelstudisapullin typethatcanbeusedto repairthehubifthescrew instudsarebrokenor missing. For LugNutsseePage14 CASTLE NUT 3259CASTLENUT 3259 CONVERSION KIT 532268Is a conversion kit that converts the old spring loaded king pin system to the later Railko type. The earlier type is found on SI and early Series II/IIA and can be recognized as it has the steering arms on top of the swivel housings.CONVERSIONKIT532268Isaconversionkitthatconvertstheoldspring loadedkingpinsystemtothelaterRailkotype. TheearliertypeisfoundonSIandearlySeries II/IIAandcanberecognizedasithasthe steeringarmsontopoftheswivelhousings. FRONT HUBFRONT SWIVEL FRONT SWIVEL HOUSING GASKET 231505GASKET 231505 SEAL RETAINER 235968SEAL RETAINER 235968 9 There is a bronze bush pressed into some early stub axles. This is part number 217354Thereisabronzebush pressedintosome earlystubaxles.Thisis partnumber217354 There is a leather gaiter kit available to protect the swivels on the front axle. Order part 276954Thereisaleathergaiter kitavailabletoprotect theswivelsonthefront axle.Orderpart276954 There are oil seals in each end of the banjo housing FRC3366 (Not Shown) These seals are part 217400Thereareoilsealsineach endofthebanjohousing FRC3366(NotShown)These sealsarepart217400 Free wheel hubs part RTC8162 are available. They must be engaged periodically to lubricate the Railko BushFreewheelhubspartRTC8162 areavailable.Theymustbe engagedperiodicallyto lubricatetheRailkoBush Original axle breathers 515845 are available or fit our hose type breather ket 515845HOriginalaxlebreathers515845 areavailableorfitourhose typebreatherket515845H You can purchase a kit of parts to rebuild your axle swivels. Parts Kit 84930Youcanpurchasea kitofpartstorebuild youraxleswivels. PartsKit84930 244151 Toll Free: 1-866-457-8888