Land Rover Defender 90 Workshop 2nd Edition Nas Rover Manual
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Page 81
17EMISSION CONTROL 2 REPAIR VAPOUR SEPARATOR Service repair no - 17.15.19 Remove 1.Remove 7 screws securing floor carpet rear retainer. 2.Release lower section of door sealing rubber on one side. 3.Remove carpet retainer. 4.Fold floor carpet back on RH side. 5.Release RH side carpet and move aside to reveal 2 screws securing vapour separator. 6.Remove 2 screws securing vapour separator. 7.Release vapour separator pipe from clip on fuel pipe. 8.Depress 2 lugs on vapour separator connector and disconnect...
Page 82
EMISSION CONTROL 3 REPAIR FRONT PIPE / CATALYTIC CONVERTER Service repair no - 17.50.09 Remove WARNING: The removal of the exhaust system must only be carried out when the engine is cold. 1.Raise vehicle on ramp. 2.Remove oxygen sensors. See FUEL SYSTEM, Repair, Heated oxygen sensor (ho2s) - front andSee FUEL SYSTEM, Repair, Heated oxygen sensor (ho2s) - rear 3.Remove 4 bolts securing front anti-roll [sway] bar mounting brackets. 4.Remove 6 nuts securing front pipe assembly to exhaust manifolds. 5.Remove...
Page 83
SFI 1 DESCRIPTION AND OPERATION ENGINE MANAGEMENT SYSTEM COMPONENT LOCATION 1.Engine Control Module (ECM) 2.Ignition coils 3.Fuel pressure regulator 4.Mass air flow (MAF) sensor 5.Relay module - Main relay - Fuel pump relay 6.Engine coolant temperature (ECT) sensor 7.Camshaft position (CMP) sensor 8.Throttle position (TP) sensor
Page 84
19FUEL SYSTEM 2 DESCRIPTION AND OPERATION 1.EVAP purge valve 2.Inertia switch 3.Engine fuel temperature (EFT) sensor 4.Crankshaft position (CKP) sensor 5.Heated oxygen sensor (HO2S) - 4 off 6.Injectors - 8 off 7.Idle air control valve (IACV) 8.Knock sensors - 2 off 9.Intake air temperature (IAT) sensor
Page 85
SFI 3 DESCRIPTION AND OPERATION ENGINE MANAGEMENT SYSTEM Description The engine management system (EMS) maintains optimum engine performance over the entire operating range. The correct amount of fuel is metered into each cylinder inlet tract and the ignition timing is adjusted at each spark plug. The system is controlled by the Engine Control Module (ECM) which receives data from sensors located on and around the engine. From this information it provides the correct fuel requirements and ignition timing...
Page 86
19FUEL SYSTEM 4 DESCRIPTION AND OPERATION Engine coolant temperature (ECT) sensor This sensor consists of a temperature dependant resistive metal strip. The resistance of the strip varies considerably with coolant temperature, i.e. - 28K ohms at 30°C, 86°F - 300 ohms at 85°C, 185°F - 90 ohms at 130°C, 266°F The ECT Sensor signal is vital to engine running, as the correct fuelling is dependant upon engine temperature i.e. richer mixture at low temperatures. If the sensor is disconnected or failure occurs...
Page 87
SFI 5 DESCRIPTION AND OPERATION Ignition coils The electronic ignition system uses four double ended coils. They are mounted on a bracket fitted to the rear of the engine. The circuit to each coil is completed by switching within the ECM, allowing each coil to charge up and fire. Sparks are produced in two cylinders simultaneously, one on compression stroke, the other on exhaust stroke. Note that coil 1 feeds cylinders 1 and 6, coil 2 feeds cylinders 5 and 8, coil 3 feeds cylinders 4 and 7, and coil 4...
Page 88
19FUEL SYSTEM 6 DESCRIPTION AND OPERATION Fuel pressure regulator The fuel pressure regulator is a mechanical device controlled by manifold depression and is mounted at the rear of the engine in the fuel rail. The regulator ensures that fuel rail pressure is maintained at a constant pressure difference to that in the inlet manifold, as manifold depression increases the regulated fuel pressure is reduced in direct proportion. When pressure exceeds the regulator setting excess fuel is spill returned to the...
Page 89
SFI 1 ADJUSTMENT ENGINE TUNING Service repair no - 19.22.13 The position of the Idle Air Control (IAC) valve can be checked using TestBook and adjusted if necessary through the by-pass screw in the plenum chamber. The bypass screw is covered by a tamper proof plug which can be extracted using a self tapping screw. All vehicles: 1.Ensure air conditioning and all electical loads are off. Vehicle must be in neutral or park. 2.Carry out tuning or base idle setting procedure as applicable using TestBook. FUEL...
Page 90
SFI 1 REPAIR IGNITION COILS - SET Service repair no - 18.20.45 Remove 1.Disconnect battery negative lead. 2.Noting their fitted positions, disconnect 8 h.t. leads from ignition coils. 3.Move leads aside. 4.Disconnect coil multiplug and release from mounting bracket. 5.Remove 4 nuts securing coil mounting bracket to engine. 6.Remove coils and mounting bracket assembly. Do not carry out further dismantling if component is removed for access only. 7.Remove terminal cover and note lead positions. 8.Remove 2...