Land Rover Defender 300 Tdi Electrical Library Rover Manual
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INTRODUCTION DEFENDER 97 MY1.7 HOW TO USE THIS DOCUMENT Fuse details Contains information on fuse functions and values and should be used together with the power distribution circuit diagrams to establish which systems share a common power supply and to ensure that correct value fuses are fitted. Earth points and headers joints Shows a plan view of the vehicle including location of all earth points. Supporting photographs and connector detail information appear in the Connector section. Description and Operation Presented in the same order as the circuit diagrams are displayed in the Electrical Circuit Diagram folder, each of the descriptions contains a brief overview of the main system functions and includes operating parameters for sensors and switches and reference to the appropriate wire colours. Always read this section before starting work on a system so that a good understanding of system functionality is obtained. Connector This section is effectively an index of every electrical connector on the vehicle, including header joints and eyelets. A page is dedicated to each connector, with the information presented in a standard format including display of the connector number on each page header to ease reference. Some derivatives within the model range may have connectors which have been allocated identical numbers to those already used, but are located in a different position on the vehicle. Where possible these connectors are displayed on adjacent pages together with an alternative location statement, a qualifying statement and an accompanying photograph. Connector information comprises: ·Connector Number- The assigned number, prefixed C. ·Connector Name- Usually derived from the component to which the connection is made. ·Male/Female- If applicable, identifies the gender of the connector pins (NOT the housing) as Male or Female. Generally, connectors mating directly to a component have Female pins.
INTRODUCTION 1.8 DEFENDER 97 MY ·Colour- If applicable, the colour of the connector housing is shown. NATURAL is used to describe connectors with a clear/translucent plastic finish. ·Location Statement- Used in conjunction with the photograph to determine the location of the connector. ·Photograph- Shows the location of the subject connector. In most cases, the photograph will indicate the amount of trim removal necessary to reveal the connector. For convenience some photographs identify more than one connector. ·Derivatives- Unless specified otherwise, location statements and photographs relate to all models. Model specific connectors are identified by a qualifying statement which follows the location statement. e.g. 300 TDi LHD. ·Face View- An outline of the connector housing, viewed from the front, showing pin numbers (if applicable). ·Pin-out Table- A three column table, detailing the colour and position of each wire in the connector: Cav Col CCT 1 GR ALL 2 B ALL 1.Cav:The connector pin (cavity) number. 2.Col:The colour of wire populating the connector pin. 3.Cct:Identifies the model or feature which uses the wire. ALL means applicable to all vehicles in the range.
INTRODUCTION DEFENDER 97 MY1.9 Where necessary a table listing the circuit reference numbers against a description of the model or features which may or may not be fitted, can be found at the beginning of the Connector section. A sample of a typical table is shown below: Cct Model or feature 1V8 2 300 TDi 3 Air Conditioning 5 Military 8 Hard Top 9 Station Wagon 10 EGR 12 Diesel Turbo Station Wagon 13 Lo-Line Radio 14 Diesel Turbo 15 Diesel Non Turbo 16 130 17 90 / 110 18 90 / 110 with HRW and RWW 20 Diesel Immobilisation 21 Diesel Non-immobilisation
INTRODUCTION 1.10 DEFENDER 97 MY WIRE COLOUR CODES The following list contains the wire colour codes used on the vehicle harnesses and is intended to give an indication of the function or feature for which a particular colour of wire is normally used. These guidelines do not always apply to the wiring between components and the main harness. Code Colour Function BBlack Earth wire from a component to an earth tag. GGreen Ignition fused supply from passenger compartment fuse box: clock, instrument, indicators, electric mirrors KPink Fused supply: central door locking LGLight GreenIgnition auxiliary fused supply from passenger compartment fuse box: reverse lamps, brake lamps NBrown Battery supply - to ignition switch from fusible link 3 and 5 OOrange Fused supply: central locking PPurple Fused permanent supply - to interior lamps, radio cassette, clock, anti-theft alarm, electric aerial RRed Fused supply: sidelamps SSlate (grey)Fused supply: electric windows UBlue Fused supply: headlamps, cooling fans WWhite Ignition switched supply to passenger compartment fuse box YYellow Ignition switched supply to passenger compartment fuse box
INTRODUCTION DEFENDER 97 MY1.11 Fault diagnosis When diagnosing an electrical fault follow the steps below: 1.Read the circuit description and study the circuit diagram appropriate to the reported fault to ensure a good understanding of circuit operation. 2.Study the power distribution, fuse details and earth distribution diagrams and identify other circuits which share fuses and/or earth points. Check whether these circuits operate correctly. 3.Using the photographs contained in the Connector section, locate a point on the circuit (approximately half way between supply and earth) which is easily accessible. 4.Check that the pin out details of the connector are correct and that the correct signals exist at the correct terminals. 5.Using the marker pen supplied (or other suitable non-permanent marker pen), mark the parts of the circuit you have verified. 6.Continue to the next point on the circuit which is easiest to access and repeat the above. 7.Continue this approach until a fault is found, rectify the fault and then verify that the circuit operates correctly.
FUSE DETAILS DEFENDER 97 MY2.1 INTRODUCTION Engine Compartment Fuse Box Link Rating Wire ColourFunction 1 30 Amp N Lighting switch, dim dip resistor, BBUS, alarm sounder relay, anti-theft alarm LED, fuse 21. 2 60 Amp N Ignition switch, starter relay, fuses 1 and 2. 3 60 Amp N Glow plug timer. 4 20 Amp N Heated rear screen relay, fuses 18 and 19 (non A/C vehicles only). 4 60 Amp N Heated rear screen relay, main A/C, fuses 18 and 19.
FUSE DETAILS 2.2 DEFENDER 97 MY Passenger Compartment Fuse Box Fuse Rating Wire ColourFunction 1 15 Amp N Alarm ECU, hazard warning switch. 2 20 Amp N Trailer pick-up, column switch, interior lamp unit, clock, radio/cassette player. 3 15 Amp W Coolant temperature gauge, fuel gauge, rear screen wash/wipe switch, hazard warning switch, rear wiper park switch, fuel gauge relay. 4 15 Amp W Windscreen wiper motor, windscreen wiper delay unit, windscreen wash/wipe switch. 5 15 Amp WO Blower motor. 6 7.5 Amp OU Fog guard lamp ECU. 7 5 Amp WO Radio/cassette player, air conditioning. 8 15 Amp RO Heated rear screen warning lamp, heated rear screen element. 9 10 Amp W Cigar lighter.
FUSE DETAILS DEFENDER 97 MY2.3 10 20 Amp PB Alarm sounder relay. 11 7.5 Amp UR RH headlamp. 12 7.5 Amp UR LH headlamp. 13 7.5 Amp UW RH headlamp. 14 7.5 Amp UW LH headlamp. 15 5 Amp R Trailer pick-up, LH front side lamp. 16 5 Amp R Trailer pick-up, RH front side lamp, instrument pack, dim dip relay, cigar lighter, in-line resistor, coolant temperature gauge, speedometer, fuel gauge. 17 15 Amp W Brake pedal switch, reverse lamp switch, EGR ECU, EGR modulator. 18 20 Amp N Air conditioning. 19 5 Amp N Air conditioning. 20 5 Amp W Alarm ECU, engine immobilisation warning lamp, BBUS. 21 15 Amp N Alarm ECU. 22 7.5 Amp BN Diagnostic socket.
EARTH POINTS AND HEADER JOINTS DEFENDER 97 MY3.1 Earth Points The following illustration indicates the general position of each Earth Point on the vehicle. Connector No Title Location C556 Earth eyelet Centre of engine compartment bulkhead. C561 Earth eyelet Centre of engine compartment bulkhead. (A/C only) C562 Earth eyelet Adjacent rear screen wiper motor. C812 Earth eyelet Side of gearbox. C813 Earth eyelet Side of gearbox. NOTE: The earth points listed above, will not necessarily be fitted to all versions of the vehicle.
EARTH POINTS AND HEADER JOINTS 3.2 DEFENDER 97 MY Earth Headers Connector No Title Location C287 Earth header Behind centre of fascia.