Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

86ELECTRICAL
2
REPAIR STARTER MOTOR
Service repair no - 86.60.01
Remove
1.Remove battery cover.
2.Disconnect battery negative lead.
3.Remove fixings and remove underbelly panel.
4.Disconnect Lucar from starter solenoid.
5.Remove nut and disconnect battery lead from
starter solenoid.
6.Remove nut and 2 bolts securing starter to
gearbox housing. Remove starter.
Refit
7.Clean starter motor and mating face.
8.Position starter and tighten nut and 2 bolts to27
Nm (20 lbf.ft)
9.Connect lead to starter solenoid...

ELECTRICAL
3
REPAIR ALTERNATOR
Service repair no - 86.10.02
Remove
1.Remove auxilliary drive belt.See this Section.
2.Release cover and remove nut securing lead to
alternator.
3.Disconnect alternator multiplug.
4.Remove bolt (LH thread) and remove auxiliary
drive belt tensioner.
5.Remove bolt securing support stay to alternator.
6.Release clip securing lubrication drain hose to
vacuum pump.
7.Loosen vacuum pump lubrication pipe from
cylinder head and discard’O’ring.
8.Remove bolt securing alternator and...

86ELECTRICAL
4
REPAIR Refit
12.Clean mating face of alternator and vacuum
pump.
13.Fit vacuum pump to alternator and tighten bolts
to10 Nm (7 lbf.ft).
14.Position alternator and connect multiplug.
15.Connect vacuum hose and oil drain hose to
vacuum pump and secure clip.
16.With assistance align alternator to mounting
bracket and fit but do not tighten bolt.
17.Fit bolt securing support stay to alternator and
tighten to25 Nm (18 lbf.ft).
18.Tighten alternator to mounting bracket bolt to45
Nm (33 lbf.ft)....

ELECTRICAL
5
REPAIR HEADLAMP
Service repair no - 86.40.49
Remove
1.Remove 4 screws and release side and indicator
lamps from wing.
2.Disconnect multiplugs and remove side and
indicator lamps.
3.Remove 2 screws and remove headlamp
finisher.
4.Remove 4 screws securing headlamp to wing,
disconnect multiplugs and remove headlamp.
5.Remove headlamp seal.Refit
6.Fit headlamp seal.
7.Position headlamp, connect multiplugs, fit and
tighten headlamp screws.
8.Fit headlamp finisher and secure with screws....

86ELECTRICAL
6
REPAIR LAMP - TAIL
Service repair no - 86.40.70
Remove
1.Remove 2 screws securing tail lamp to body.
2.Disconnect multiplug and remove lamp.
Refit
3.Position tail lamp and connect multiplug.
4.Fit and tighten lamp securing screws.RADIO
Service repair no - 86.50.03
Remove1.Using toolSMD 4091release radio from cage.
2.Disconnect coaxial cable from radio.
3.Disconnect 2 multiplugs from radio.
4.Remove radio from fascia.
Refit
5.Position radio to fascia and connect multiplugs.
6.Connect...

ELECTRICAL
7
REPAIR SPEAKER - FRONT
Service repair no - 86.50.15
Remove
1.Remove 4 screws securing speaker to fascia.
2.Release speaker from fascia and disconnect 2
Lucars.
3.Remove speaker.
Refit
4.Position speaker to fascia and connect Lucars.
5.Fit speaker to fascia and secure with screws.SWITCH - TRANSMISSION BRAKE
Service repair no - 86.65.45
Remove1.Release cover from transmission brake lever.
2.Remove 2 bolts and release transmission brake
lever from body.
3.Disconnect Lucar from transmission...

86ELECTRICAL
8
REPAIR LAMP - FRONT FLASHER
Service repair no - 86.40.42
Remove
1.Remove 2 screws securing flasher lamp to front
wing.
2.Disconnect multiplug and remove lamp.
Refit
3.Position flasher lamp and connect multiplug.
4.Fit and tighten lamp securing screws.BATTERY - DISCONNECT - FROM 02MY
Service repair no - 86.15.99
Remove
1.Remove front seat cushion.
2.Release clip and remove battery cover.
3.Loosen bolt securing negative earth lead, do not
remove lead at this stage.
4.Fit ignition key, turn...

ELECTRICAL
9
REPAIR MOTOR & REGULATOR - FRONT DOOR - FROM
02MY
Service repair no - 86.25.03
Remove
1.Remove plastic sheet.See CHASSIS AND
BODY, Repair.
2.Lower glass and remove 2 bolts securing door
glass to regulator.
3.Release glass from regulator, raise and wedge
in raised position.
4.Disconnect multiplug from motor.
5.Remove 4 bolts and 2 nuts securing motor and
regulator assembly.
6.Release and remove motor and regulator
assembly.
Refit
7.Fit motor and regulator assembly, fit nuts and
bolts and...

86ELECTRICAL
10
REPAIR SWITCH - FASCIA - FROM 02MY
Service repair no - 86.25.18
Remove
1.Remove radio.See this Section.
2.Release switch, disconnect multiplug and
remove switch.
Refit
3.Connect multiplug to switch and fit switch to
panel.
4.Fit radio.See this Section.HARNESS - FRONT DOOR - FROM 02MY
Service repair no - 86.25.20
Remove
1.Remove door lock solenoid.See this Section.
2.Carefully peel back section of plastic sheet for
access to harness.
3.Release clips securing harness to panel.
4.Disconnect...

ELECTRICAL
11
REPAIR Refit
8.Position harness and connect multiplugs.
9.Feed multiplugs into’A’post and secure harness
sleeve.
10.Connect multiplug to motor.
11.Secure harness clips and sleeve.
12.Secure plastic sheet.
13.Fit door lock solenoid.See this Section.SOLENOID/MOTOR - TAIL DOOR - FROM 02MY
Service repair no - 86.26.02
Remove
1.Remove tail door trim casing.See CHASSIS
AND BODY, Repair.
2.Disconnect multiplug from solenoid.
3.Remove bolt and screw securing solenoid to
door.
4.Release clip...