Land Rover Defender 00my Owners Handbook Rover 2
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Workshop maintenance 148 AIR CONDITIONING COMPRESSOR DRIVE BELT V8 engine Check the belt deflection with thumb pressure, mid-way between the compressor and fan/water pump pulley. Movement should be approximately 4 mm to 6 mm (0.16 to 0.25 in). If adjustment is necessary; ·Turn the starter switch to position 0 and disconnect the battery negative lead. ·Slacken the two compressor mounting bracket clamp bolts (3). ·Slacken the pivot bolt (4) in the centre of the bracket. ·Move the compressor towards/away from the engine, to decrease/increase the tension as required. WARNING DO NOT lever, or apply pressure to the compressor, as this could cause permanent damage. ·Tighten the clamp bolts (3). ·Tighten the pivot bolt (4). ·Check tension. ·Connect the battery, run the engine for five minutes at a fast idle and then switch off. ·Re-check the belt tension.
Workshop maintenance 149 FAN BELT V8 engine (with air conditioning) On vehicles fitted with air conditioning, a tensioner pulley is fitted. Check the belt deflection with thumb pressure, mid-way between the fan and crankshaft pulleys, on the side opposite the tensioner pulley. Movement should be approximately 4 mm to 6 mm (0.16 to 0.25 in). If adjustment is necessary; ·Turn the starter switch to position 0 and disconnect the battery negative lead. ·Slacken the tensioner pulley pinch bolt (2). ·Move the pulley to the left/right to increase/decrease tension. ·Tighten the pulley pinch bolt. ·Connect the battery, run the engine for five minutes at a fast idle and then switch off. ·Re-check the belt tension.
Workshop maintenance 150 MAIN GEARBOX OIL RENEWAL WARNING For safety, DO NOT work underneath the vehicle unless it is safely parked with the wheels chocked, or is supported by heavy duty stands. Extreme care should be taken when draining gearbox oil, it may be hot and cause severe scalding. Ensure the vehicle is parked on firm, level ground and chock the wheels. Place a suitable container under the gearbox to catch the used oil. NOTE:On some models, to access the main gearbox drain and fill plugs, it will be necessary to remove the rear section of the engine undertray - see Engine undertray, earlier in this section. ·Clean the area surrounding the drain plug (2) and filler level plug (3), to prevent contamination of the gearbox. ·Remove the drain plug (2) and allow the oil to drain completely. ·Clean and refit the drain plug. ·Remove the filler level plug (3) and inject the correct grade of oil (see General data) until it begins to run from the hole. WARNING Use only NEW oil - DO NOT use oil previously drained from the system. ·Clean and refit the filler level plug. ·Wipe any surplus oil from the area and remove the wheel chocks.
Workshop maintenance 151 TRANSFER GEARBOX OIL RENEWAL WARNING For safety, DO NOT work underneath the vehicle unless it is safely parked with the wheels chocked, or is supported by heavy duty stands. Extreme care should be taken when draining gearbox oil, it may be hot and cause severe scalding. Ensure the vehicle is parked on firm, level ground and chock the wheels. Place a suitable container under the gearbox to catch the used oil. ·Clean the area surrounding the drain plug (2) and filler level (3) plug, to prevent contamination of the gearbox. ·Remove the drain plug (2) and allow the oil to drain completely. ·Clean and refit the plug with a new washer. ·Remove the filler level plug (3) and inject the correct grade of oil (see General data) until it begins to run from the hole. WARNING Use only NEW oil - DO NOT use oil previously drained from the system. ·Clean and refit the filler level plug. ·Wipe any surplus oil from the area and remove the wheel chocks.
Workshop maintenance 152 FRONT/REAR AXLE OIL RENEWAL WARNING For safety, DO NOT work underneath the vehicle unless it is safely parked with the wheels chocked, or is supported by heavy duty stands. Extreme care should be taken when draining axle oil, it may be hot and cause severe scalding. NOTE:A front axle is illustrated, but the procedure is the same for both axles. Ensure the vehicle is parked on firm, level ground and chock the wheels. Place a suitable container under the axle to be drained to catch the used oil. ·Clean the area surrounding the drain plug (2) and filler level plug (3), to prevent contamination of the axles. ·Remove the drain plug (2) and allow the oil to drain completely. ·Clean and refit the drain plug. ·Remove the filler level plug (3) and inject the correct grade of oil (see General data) until it begins to run from the hole. WARNING Use only NEW oil - DO NOT use oil previously drained from the system. ·Clean and refit the filler level plug. ·Wipe any surplus oil from the area and remove the wheel chocks.
Workshop maintenance 153 BRAKE PAD, DISC AND CALIPER CHECK If the vehicle is being operated in arduous conditions, especially when deep mud and/or wading situations are regularly encountered, the condition of the brake pads, discs and calipers should be checked at least weekly, if not even more frequently. Hydraulic disc brakes are fitted to the front and rear wheels, they are self adjusting and therefore, no provision for manual adjustment is made. ·Check the thickness of the brake pads, which should not be less than 3mm (0.125 in). ·Check for uneven brake pad wear. ·Check for oil contamination on the brake discs and pads. ·Check condition of the brake discs for wear and/or corrosion. ·Check the brake calipers for any leaking brake fluid. If necessary, any replacement or rectification of discs, brakes or calipers, should be carried out by a qualified dealer.
Workshop maintenance 154 HANDBRAKE CHECK/ADJUSTMENT WARNING For safety, DO NOT work underneath the vehicle unless it is safely parked with the wheels chocked, or is supported by heavy duty stands. Ensure the vehicle is parked on firm, level ground and chock the wheels. If the parking brake movement is excessive, adjust as follows: ·Raise one rear wheel clear of the ground and ensure it is supported securely with an axle stand. ·Release the handbrake. ·Tighten the adjusting bolt (3) until brake drum will not rotate (by hand). ·Further tighten the adjusting bolt to a torque of 25 Nm (18 lbf/ft) to ensure that the brake drum is locked - if this is not the case, consult a Land Rover dealer. ·Finally, slacken the adjusting bolt by turning it 1.5 turns anti-clockwise. The brake drum should now be free to rotate, and the brakes shoes correctly adjusted. PROPELLER SHAFT LUBRICATION ·Clean all the grease nipples on the front and rear propshaft universal joints (1). Charge a low pressure hand grease gun with the recommended grade of grease (see General data) and apply to the grease nipples (2). WARNING Any additional greasing of the propshaft MUST be carried out by a qualified dealer.
155 SECTION 6 General data Section Contents Page Lubricants & fluids 157.................................. Capacities 159................................................ Engine data 160.............................................. Steering 161................................................... Electrical system 161...................................... Replacement bulbs 161.................................. Dimensions 162............................................. Off-road performance 163.............................. Towing weights 164....................................... Vehicle weights 164........................................ Fuel consumption 167.................................... Wheels & tyres 168........................................
General data 157 LUBRICANTS AND FLUIDS Recommendations for all climates and conditions. COMPONENTS AMBIENT TEMPERATURE°C Specification SAE -30 -20 -10 0 10 20 30 40 50 Petrol engine sump Oils must meet 5W/30 RES.22.OL.G4 or 5W/40, 5W/50 ACEA A2:96 10W/30 or API service levels SG or SH 10W/40, 10W/50 10W/60 Td5 diesel engine sump 5W/30 5W/40, 5W/50 Oil to meet ACEA A1.98 & B1.98 Tdi diesel engine sump 5W/30 5W/40, 5W/50 Diesel oils meeting RES 22.OL.PD2 or 10W/30 ACEA B2:96 (or API CE) 10W/40 10W/50 15W/40 Main gearbox Texaco MTF94 Transfer gearbox Texaco Multigear 75W 90R Final drive units Molytex 90W EP Power steering ATF M2C 33 (F or G) or L ATF Dexron II D, II E or III