Land Rover Common Rail System Crs Denso Manual
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Page 121
Repair Section2–11 6 7 Check the Exhaust Gas Recirculation (EGR) system. (Refer to the EGR system check proce- dure issued by the vehicle manufacturer.)Repair or replace the EGR system. 8 Perform the accelerator pedal position sensor function check. (Refer to the accelerator posi- tion pedal sensor check procedure issued by the vehicle manufacturer.)Repair or replace the accelerator position sen- sor and/or the corresponding circuit. 9 Check the boost pressure sensor and the corre- sponding circuit....
Page 122
Repair Section2–11 7 (10) Knocking, abnormal noise Clogged air cleaner element Description Abnormal combustion occurs, and a knocking sound is generated. Possible Cause • Engine • Injector • Glow control system • Crankshaft position sensor 1 Repair the glow control system. (Refer to the glow control system check procedure issued by the vehicle manufacturer.)Repair the glow control system. 2 Check the crankshaft position sensor. (Refer to the crankshaft position sensor check procedure issued by the...
Page 123
Repair Section2–11 8 (11) Poor fuel economy Clogged air cleaner element Description More fuel than normal is being consumed. Possible Cause • Engine • Injector • Supply pump 1 Check each injector. (Refer to the injector check procedure issued by the vehicle manufacturer.)Repair or replace the injector and/or the corre- sponding circuit. 2 Check the supply pump and the supply pump drive circuit. (Refer to the supply pump drive cir- cuit diagram issued by the vehicle manufac- turer.)Repair or replace the...
Page 124
Repair Section2–11 9 (12) Black Smoke Clogged air cleaner element Description Black smoke is being exhausted. Possible Cause • Injector • Supply pump • EGR system • Engine ECU • Electronic control throttle • Rail pressure sensor • Mass Air Flow (MAF) meter • Boost pressure sensor 1 Check for air cleaner clogging and/or damage. Replace the air cleaner or repair the air duct. 2 Check the electronic control throttle and the cor- responding circuit. (Refer to the electronic con- trol throttle check procedure...
Page 125
Repair Section2–120 7 Check each injector. (Refer to the injector check procedure issued by the vehicle manufacturer.)Repair or replace the injector and/or the corre- sponding circuit. 8 Check the engine ECU power supply. (Refer to the engine ECU power supply circuit diagram issued by the vehicle manufacturer.)Repair the engine ECU power supply. 9 Check the supply pump and the supply pump drive circuit. (Refer to the supply pump drive cir- cuit diagram issued by the vehicle manufac- turer.)Repair or...
Page 126
Repair Section2–121 (13) White smoke Clogged air cleaner element Description White smoke is being exhausted. Possible Cause • Fuel filter • Injector • Supply pump • EGR system • Engine ECU • Electronic control throttle • Rail pressure sensor 1 Check the fuel filter. Replace the fuel filter. 2 Check each injector. (Refer to the injector check procedure issued by the vehicle manufacturer.)Repair or replace the injector and/or the corre- sponding circuit. 3 Check the Exhaust Gas Recirculation (EGR) system....
Page 127
Repair Section2–122 5.2 Other Malfunction Symptoms Malfunctions caused by components other than the CRS zThere are occasions when a malfunction that appears to be generated by the CRS is actually caused by a different com- ponent or system. For instance, engine mechanical parts and the fuel system may cause malfunction symptoms iden- tical to symptoms generated by the CRS. When troubleshooting, do not simply assume that the source of a malfunction is the CRS. Consider all causes should be exhaustively...
Page 128
Repair Section2–123 Faulty idling EnginePoor valve clearance Adjust the valve clearance or replace the bearing. Poor valve seat contact Break in, or replace the valve and valve seat. Low coolant temperature Perform warm-up operation. Large difference in cylinder-to-cylinder compression pressureOverhaul the engine. Malfunction SymptomFaulty ItemCauseAction
Page 129
Repair Section2–124 6. DIAGNOSIS CODES (DTC) 6.1 DTC Chart (Example) DTC Structure zP####: Powertrain-related (engine, drive system) zU####: Network-related (vehicle communication) DTC Assignment zPO###: Determined by SAE/ISO zP1###: Determined by manufacturer zP2###: Determined by manufacturer zP3###: Mixture of items determined by SAE/ISO and items determined by the vehicle manufacturer. DTC Chart (example for HINO and TOYOTA vehicles) zDTC codes that apply to the CRS are listed below (compatible...
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Repair Section2–125 P0118 Coolant temperature sensor circuit high voltage P0119 Coolant temperature sensor circuit intermittent operation P0120 Accelerator position sensor, switch A circuit related P0121 Accelerator position sensor switch A circuit range/performance P0122 Accelerator position sensor switch A circuit low voltage P0123 Accelerator position sensor switch A circuit high voltage P0124 Accelerator position sensor switch A circuit intermittent operation P0168 Fuel temperature too high P0180...