Land Rover 90 110 Workshop Rover Manual

Section 
Number 
01 INTRODUCTION : 
CONTENTS 
L 
04 
Page 
GENERAL SPECIFICATION DATA 
... ..... -.. ;,TI ,::-...$,. ...... ........ ,.. ,. ..... U . ..I-, 
05 ENGINE TUNING DATA 
- General information 
- Poisonous  substances 
- Fuel Handling 
- Sealants 
- Disposal of oil and fluids 
- Abbreviations  and symbols 
- Special  tools 
- Vehicle  identification  numbers 
- Copyright 
06 TORQUE WRENCH SETTING 
- Tdi engine  data 
- Fuel system 
- Cooling  system 
- Clutch 
L 
12 
9-12 
9 
9 
9 
ENGINE 
109 I...

Section 
Number 
I 
30 
Page 
MANIFOLDS AND EXHAUST 
26 I COOLING SYSTEM e .. -7 
..- 
86 ELECTRICAL EQUIPMENT - 
> 
- Engine protection 
- Drain and refill 
- Fan cowl - remove and  refit 
- Fan and  coupling - remove  and refit 
- Radiator - remove  and refit 
- Water  pump - remove  and refit 
87 
87 
88 
89 
90 
a8 
157 I STEERING  

a DEFENDER INTRODUCTION 
INTRODUCTION .I 
This Workshop  Manual Supplement is designed  to assist  skilled  technicians  in the  efficient  repair and 
maintenance 
of Land Rover vehicles. 
01 
Individuals  who undertake  their own repairs  should have some  skill and training,  and limit  repairs  to 
components  which could not affect  the safety 
of the vehicle or its passengers.  Any repairs  required  to 
safety  critical  items such as steering,  brakes, or suspension  should be carried  out by a...

101 I INTRODUCTION e DEFENDER 
FUEL HANDLING  PRECAUTIONS 
The following  information  provides basic precautions  which must be observed if fuel is to  be  handled  safely. It 
also  outlines  the other  areas 
of risk which  must not be ignored. 
This 
information is issued for basic  guidance  only, and in any case of doubt,  appropriate  enquiries should be 
made 
of your  local  fire station. 
Fuel  vapour  is highly  flammable  and in confined  spaces 
is also very explosive  and toxic. 
When  fuel...

e DEFENDER INTRODUCTION 101 
RECOMMENDED SEALANTS 
A number of branded products  are recommended  in this  Supplement for use during  maintenance  and  repair 
work.  These  items  include: 
HYLOMAR  GASKET AND JOINTING COMPOUND and HYLOSIL RN SILICON 
COMPOUND. 
They  should  be available  locally from  garage equipment  suppliers. If there is any problem 
obtaining  supplies,  contact one 
of the following  companies for advice and the address of the nearest  stockist. 

01 
COPYRIGHT 
INTRODUCTION e DEFENDER 
Q Rover Group  Ltd 1990 
All rights reserved. No part of this publication  may be produced,  stored in a retrieval system or transmitted in 
any  form,  electronic,  mechanical,  photocopying,  recording or other means  without prior written  permission of 
Rover Group Ltd. 
SPECIAL SERVICE TOOLS 
The use of approved  special service  tools is important. They are  essential if service  operations  are to be 
carried  out efficiently,  and safely.  Where  the 
use...

DEFENDER INTRODUCTION n 01 
,- ABBREVIATIONS AND SYMBOLS  .. . .- . a:.; ,;.: I: .I .:..,*-:.  Across  flats (bolt  size) .......................................... AF Low tension .......................................................... 1.t. 
After  bottom  dead centre .............................. ABDC 
After  top dead  centre 
..................................... ATDC 
Alternating  current 
.............................................. a.c. 
Ampere hour...

loll INTRODUCTION e DEFENDER 
Special Service Tools 
The use of approved  special service  tools is important.  They are essential if service operations are  to be 
carried out efficiently,  and safely.  Where  special  tools are specificed, only these tools should  be used  to 
avoid  the possibility 
of personal  injury or damage to the  components. Also the amount of time  which 
they  save can 
be considerable. 
Every  special 
tool is designed  with the close co-operation of Land  Rover,  and no...

.. ~.,.. .. .I ). . b: : .., .. ... ,. ... .. .. . .. 
. 
DEFENDER LOCATION OF VEHICLE IDENTIFICATION & UNIT  NUMBERS 101 
VEHICLE  IDENTIFICATION  NUMBER (VIN) 
The Vehicle  Identification  Number and the 
recommended  maximum vehicle weights  are 
stamped  on a plate  riveted  to the  top 
of the  pedal 
box behind  the brake  servo 
The  number 
is also  stamped  on the  right-hand side 
of the  chassis forward of the spring  mounting  turret. 
Always  quote this number  when writing  to Land 
Rover....

L 
01 LOCATION OF VEHICLE IDENTIFICATION & UNIT NUMBERS e DEFENDER 
MAIN  GEARBOX LT77 - 5 SPEED 
The serial  number is stamped  on a cast pad  on the 
bottom  right hand  side 
of the gearbox. 
RR1513M 1 . 
TRANSFER  GEARBOX LT230 
------- 
The serial  number is stamped  on the left hand  side 
of the gearbox  casing below the mainshaft  rear 
bearing  housing  adjacent 
to the bottom  cover. 
FRONT  AND REAR  AXLES 
Serial number is stamped  on top of the left hand 
axle tube.