JBL E150 Service Manual
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Northridge™ E-Series E150P Powered Subwoofer Service Manual JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Rev2 2/2004
- CONTENTS - BASIC SPECIFICATIONS …………….……..…………..1 SAFETY INFORMATION …………….……..….………..2 DETAILED SPECIFICAT IONS ……….……..…………..3 CONNECTIONS………………………...……..…...…..…4 OPERATION ……..………………….……...…….….…\ ...7 BASIC TROUBLESHOOT ING..………….………………8 EXPLODED VIEW /PARTS LIST…….….….…………....9 TEST SET-UP AND PROCEDURE….….……………...10 AMPLIFIER BLOCK DIAGRAM…….………….……..…11 TECH TIP JBLTT2003-04 ..……….……………….…...12 DETAILED TROUBLESHOOTING..……………… ……13 P.C.B. DRAWINGS….…………………………………….16 ELECTRICAL PARTS LIST ..……….……….……….…20 IC/TRANSISTOR PINOUTS..……..….…….….….….….24 SCHEMATICS………..……………………….…………..25 \ PACKING……..……………………………….….….\ …...27 E150P SPECIFICATIONS Amplifier Power (RMS): 150 W atts Peak Dynamic Power *: 250 W atts Driver: 10" (254mm) PolyPlas™ Inputs: Line Level (switchable to LFE) and Speaker Level with 5-way binding posts Low-Pass Frequency: Variable from 50Hz to 150Hz Frequency Response: 27Hz – Low-pass crossover setting Dimensions (H x W x D): 17-3/4" x 12-1/4" x 14-1/2" (451mm x 311mm x 368mm) W eight: 33.5 lb/15.2kg JBL continually striv es to update and improv e existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice. * The Peak Dynamic Power is measured by recording the highest center-to-peak voltage measured across the output of a resistive lo ad equal to minimum impedance of the transducer, using a 50Hz sine wave burst, 3 cycles on, 17 cycles off. E150P 1
Warning Any person performing service of this unit will be exposed to hazardous voltages and the risk of electric shock. It is assumed that any person who removes the amplifier from this cabinet has been properly trained in protecting against avoidable injury and shock. Therefore, any service procedures are to be performed by qualified service personal ONLY! Caution Early revisions of the unit did not have a power switch. Hazardous voltages are resent within the unit whenever it is plugged in. Before amplifier is plugged in, be sure its rated voltage corresponds to the voltage of the AC power source to be used. Incorrect voltage could cause damage to the amplifier when the AC power cord is plugged in. Do not exceed rated voltage by more than 10%: operation below 90% of rated voltage will cause poor performance or may shut the unit off. Leakage/Resistance Check Before returning the unit to the customer, perform a leakage or resistance test as follows: Leakage Current. Note there is no power switch on early revisions of this unit. When the power plug is plugged in, the unit is live. Connect the unit to its rated power source. Using an ammeter, measure the current between the neutral side of the AC supply and chassis ground of the unit under test. If leakage current exceeds 0.5mA, the unit is defective. Reverse the polarity of the AC supply and r epeat. Resistance. Measure the resistance from either side of the line cord to chassis ground, If it is less than 500k ohms, the unit is defective. W ARNING! DO NOT return the unit to the customer if it fails one of these tests until the problem is located and corrected. Critical Components All components identified with the IEC symbol in the parts list and schematic diagram designate components in which safety can be of special significance when r eplacing identified with. Use only the r eplacement parts designated in the parts list or parts with the same rating of resistance, wattage or voltage. SAFETY INFORMATION List of Safety Components Requiring Exact Replacements Part Number/ Designator Description F1 093-205209-300 Line Fuse Slo Blo 1.25A 5x20mm 083-041802-009 250V UL approved SPT-2 or better with polarized plug, UL approved wired with the hot side to fused side. Use with factory replacement panel strain relief (70305) only. PT1 042-010052-003 Power Transformer. Use only factory replacement. BR1 052-400080-000 Bridge diode. Use only factory replacement. C6,8 034-470745-200 4700uF 50V electrolytic filter caps. Be sure replacement part is at least the same working voltage and capacitance rating. Also the lead spacing is important. Incorrect spacing may cause premature failure due to internal cabinet pressure and vibration. 063-531808-000 Rear Amp Cover Use only factory replacement Inductor 043-560200-000 L1 - Use only factory replacement Inductor 043-300101-000 L2 - Use only factory replacement Inductor 043-700101-000 L3 - Use only factory replacement Inductor 043-324300-000 L4 - Use only factory replacement E150P 2
JBL E150P Powered Sub/ Plate Amp LINE VOLTAGE Yes/No Hi/Lo Line Nom. Unit NotesUS 120vac/60Hz Yes 108-132 120 Vrms Normal Operation EU 230vac/50-60Hz Yes 207-264 230 Vrms Normal operation, MOMS required Parameter Specification Unit QA Test Limits Conditions Notes Amp Section Type (Class AB, D, other) D n/a n/a Class D Preferred...Sink required for Class AB Load Impedance (speaker) 4 Ohms n/a Nominal Z-curve required Rated Output Power 75 Watts 70 1 input driven AVG RMS Dynamic Power 150 Watts 135Average RMS power, 3/20 Cycles 50 Hz, Driven 6dB above its input sensitivity sensitivity THD @ Rated Power 0.3 % 1 22k filter 75 Watts THD @ 1 Watt 0.1 % 0.5 22k filter DC Offset 10 mV-DC 30 @ Speaker Outputs Damping factor 50 DF 35 Measured at amplifier board Measured at the amplifier board THD < 0.1% 75 Watts @ 50Hz Input Sensitivity Input Frequency 50 Hz 50 Nominal Freq. L&R 128 mVrms ±2dB To 75 Watts Single input driven LP defeat switch OFF LFE 128 mVrms ±2dB To 75 Watts LP defeat switch ON- Single input driven Speaker/Hi Level Input 1.28 Vrms ±2dB To 75 Watts Single input driven Signal to Noise SNR-A-Weighted 100 dBA 70 relative to rated power A-Weighting filter SNR-unweighted 80 dBr 70 relative to rated power 22k filter SNR rel. 1W-unweighted 65 dBr 60 relative to 1W Output 22k filter Residual Noise Floor 1 mVrms 2Volume @max, using DVM or A/P (BW=20 KHz) Line level inputs must be terminated using 1KOHM Residual Noise Floor 1.5 mVrms(max )2 Volume @max, w/ A/P Swept Bandpass Measurement (Line freq.+ harmonics) (BW=20Khz) Line level inputs must be terminated using 1KOHM Input Impedance Line Input 10K ohms n/a Nominal Speaker/Hi Level Input >4.7K ohms n/a Nominal Filters Speaker in LP 2nd order vari a60-150 Hz ± 10 Subsonic filter (HPF) fixed 6thFixed LFE Low pass 2nd order fixed200>LP T < 15 Minutes Power on Delay time 3 sec.4 AC Power Applied Transients/Pops ATO Transient 5 mV-peak n/a @ Speaker Outputs Turn-on Transient 50 mV-peak 2v-pp @ Speaker Outputs AC Line cycled from OFF to ON E150P 3
Parameter Specification UnitQA Test Limits Conditions NotesTurn-off Transient 50 mV-peak 2v-pp @ Speaker Outputs AC Line cycled from ON to OFF Efficiency Efficiency 65 % 64 Nominal Line voltage 120 VAC / 230 VAC Stand-by Input Power 15 Watts 18 @ nom. line voltage Auto turn of time (T) must be 5 > T < 15 Minutes Power Cons. @ rated power 115 Watts 120 @ nom. line voltage 75 Watts @ 4 Ohms nominal line voltage Protections Short Circuit Protection YES functional Direct short at output Amplifier should resume operation after short circuit condition removal Thermal Protection YES functional @1/8 max unclipped Power Temperature rise in accessible metal parts should not exceed 35K rise for domestic version or 30K rise for European versions (refer to requirements sheet). DC Offset Protection YES - DC present at Speaker Out leads Design must insure no Offset at the speaker output under any operating condition including abnormal operation Line Fuse Rating US Domestic version 1.25 Amps 1.25 Type-T or Slo Blo-250 V Internal fuse with UL/SEMKO rated holder EU 0.8 Amps 0.8Type-T or Slo Blo-250 V, Low Breaking capacity Internal fuse with UL/SEMKO rated holder 4. ALL SPECS SHOULD BE MEASURED AT NOMINAL LINE VOLTAGE. SPEAKER CONNECTION When we designed the E150P and E250P poweredsubwoofers, our goal was to offer the user the best pos-sible performance combinedwith the most flexible andcomplete installation options.Please look over the followingthree examples to determinewhich description bestmatches your system and follow the correspondinghookup instructions. To use the binding-postspeaker terminals with barewire, unscrew the collar untilthe hole through the centerpost is visible under the collar.Insert the bare end of the wire through the hole in the post,then screw the collar backdown until the connection istight. The holes in the centerof the collars are intended forbanana-type connectors. Speakers and electronics termi-nals have corresponding positive(+) and negative (–) terminals.Itis important to connect bothspeakers identically: positive (+) on the speaker to positive (+) on the amplifierand negative (–) on the speakerto negative (–) on the amplifier.Wiring “out of phase” results inthin sound, weak bass and apoor stereo image. NOTE:The speaker-level con-nection method described onthe next page is not a preferred connection and should only beresorted to if your receiver/processor does not have a line-level or subwoofer output.The customer is responsible for proper connections, and anydamage to JBL or other equip-ment due to improper connec-tions will not be covered byyour JBL warranty. Consult withyour JBL dealer or an audio-installation expert if you haveany questions about how toconnect your subwoofer usingthe speaker-level inputs. E150P 4
Use this installation method only with an analog receiver/ processor that does not have digital processing or bass management, and also does not have a subwoofer output or a volume-controlled preamp (line-) level output: Connect the speaker wires for both your main left and right speakers, and for the sub- woofer, to the same speaker terminals on your receiver or amplifier. The wires may be joined by twisting together the bare ends of the two leads that will be connected to each terminal on the receiver/ amplifier, as shown in the diagram. This procedure should be done only four times (involving a total of eight bare- wire ends), and only for those wire ends that are being con- nected to the terminals on your receiver/amplifier. It is important that you avoid join- ing any other wires. Do not twist together wire ends that are being inserted into terminals on any speaker or on the subwoofer. Do not twist together wire ends that will be used for any speakers other than the front left and right speakers or the subwoofer. Refer to the connection dia- gram for guidance. T wist together the (+) leads at one end of the speaker wires that you have designated for the left front speaker and for the left high-level inputs on the subwoofer. Insert the joined (twisted) wires into the left front (+) terminal on your receiver/amplifier. Connect the free end of the (+) lead for the left front speaker to the (+) ter- minal on the back of the speaker. Connect the free end of the (+) lead for the left input on the subwoofer to the left binding-post terminal. Repeat this process for the (–) connections for the left front speaker and left input on the subwoofer, and then for the (+) and (–) connections for the right front speaker and right high-level inputs on the sub- woofer. Connect your receiver or amplifier’s center and sur- round speaker terminals to the corresponding terminals on the back of your center and surround speakers. Right Front Left FrontCenter+ – + – + – Subwoofer Right Surround Left Surround + –+ – + – + – Left Front Center + – Left Surround Right Front + – Right Surround + – R eceiver L RHIGH LEVEL INL R + – Tw ist HereTw ist Here To (+) terminal on left speaker To (+) terminal of left input on subwooferTo front left (+) terminal on r eceiver/amplifier E150P Analog Receiver/Processor – Speaker-Level Connections 5
Digital Receiver/Processor – LFE Connection Use this installation method for Dolby Digital, DTS®or other digital surround processors that have bass-management programming, or for analog receivers/processors that have a filtered subwoofer output: IMPORTANT: Make sure that the LFE toggle switch on the subwoofer is in the “LFE” position. Use the line-level input jacks for the Low- Frequency Effects channel. Connect these jacks to the LFE output or subwoofer output on your receiver or amplifier. Note: If your receiver or ampli- fier has only one subwoofer output jack, you may connect the subwoofer output on your receiver/preamplifier to either the left or right line-level input on the subwoofer. It makes no difference which jack you choose. Connect each speaker to the corresponding speaker terminals on your receiver or amplifier. Make sure that you have configured your surround sound processor for “Subwoofer On” or “LFE On.” The front, center and surround speakers should be set to “Small” or “Large” depending on their size and frequency response. Consult your receiver’s or processor’s owner’s manual. CROSSOVER FREQUENCY LEVEL LINE LEVEL IN PHASE Min Max L R LFE NORMAL HIGH LEVEL IN + – 50Hz 0º 180º 150Hz Subwoofer Output/LFE RECEIVER/PREAMPLIFIER L R For LFE use L or R Analog Receiver/Processor – Line-Level Connections Use this installation method with an analog receiver/ processor that does not have digital processing or bass management, and that is equipped with a full-range subwoofer output or a volume- controlled preamp (line-) level output: Use RCA-type interconnect cables to connect the line- level subwoofer outputs on your receiver or amplifier to the line-level inputs on the subwoofer. IMPORTANT: Make sure that the LFE toggle switch on the subwoofer is in the “Normal” position. Do not use the “LFE” position with Dolby* Pro Logic*-only processors. Note: If your receiver or amplifier has only one sub- woofer output jack, then you may connect the subwoofer output on your receiver/pre- amplifier to either the left or right line-level input on the subwoofer. It makes no differ- ence which jack you choose. Connect each speaker to the corresponding speaker terminals on your receiver or amplifier. Make sure your receiver or processor is config- ured so that the sub-woofer is “On.” Note for advanced users: If your receiver/ processor has a built-in low- pass crossover filter for the subwoofer output, then the LFE switch should be set to the “LFE” position to bypass the subwoofer’s internal crossover. CROSSOVER FREQUENCY LEVEL LINE LEVEL IN PHASE Min Max L R LFE NORMAL HIGH LEVEL IN + – 50Hz 0º 180º 150Hz SubwooferOut RECEIVER L R For LFE use L or R L R E150P 6
OPERATION When the unit is plugged in and the power switch is on and no signal is received, the LED on the top of the unit will turn red. When a signal is present, the LED will turn green.Note: It will take several min- utes for the LED to turn from green to red after the input signal to the subwoofer is removed. Due to JBL’s unique high-output, high-efficiencyamplifier design, power con-sumption is minimal when the subwoofer is not receiving a signal. Of course, the sub- woofer can be turned off, whenever desired, if you do not wish to leave it in auto (standby) mode. The subwoofer Level Control adjusts the volume of the subwoofer relative to the rest of the system. Proper level adjustment depends on sev- eral variables such as room size, subwoofer placement, type of main speakers and position. Adjust the subwoofer level so that the volume of the bass information is pleasing to you. Crossover Adjustments The Crossover Frequency Control determines the highest frequency at which the sub- woofer reproducessounds. If your main speakers can com- fortably reproduce some low- frequency sounds, set this control to a lower frequency setting, between 50Hz and 100Hz. This will concentrate the subwoofer’s efforts on the ultradeep bass sounds required by today’s films and music. If you are using smaller bookshelf speakers that do not extend to the lower bass fre- quencies, set the low-pass crossover control to a higher setting, between 120Hz and 150Hz. This control is not used when the LFE switch is in the “LFE” position. CROSSOVER FREQUENCY LEVEL LINE LEVEL IN PHASE Min Max L R L R For LFE use L or R LFE NORMAL Northridge E Series HIGH LEVEL IN POWER + – 120V 60Hz 50Hz 0º 180º 150Hz CAUTIONRISK OF ELECTRIC SHOCKDO NOT OPEN ON OFF E150P Power Level Control 7
TROUBLESHOOTING If you used the high-level (speaker) inputs and there is no sound from any of the speakers: • Check that the receiver/ amplifier is on and a source is playing. • Check that the powered subwoofer is plugged into an active electrical outlet and is switched on. • Check all wires and connec- tions between the receiver/ amplifier and the speakers. Make sure all wires are con- nected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other, except for the wires for the front left and right speakers, which may be joined with the wires for the subwoofer at the receiver/ amplifier end only, if you are using the speaker-level connections • Review proper operation of your receiver/amplifier. If there is low (or no) bass output: • Make sure the connections to the left and right “Speaker Inputs” have the correct polarity (+ and –). • Make sure that the sub- woofer is plugged into an active electrical outlet and switched on. • Adjust the crossover point. • Flip the Phase Control switch to the opposite position. • If you are using a Dolby Digital/DTS receiver or processor, make sure that the subwoofer adjustments on the receiver/processor are set up correctly. • Slowly turn the Level Control clockwise until you begin to hear the desired amount of bass. If you used the line-level inputs and there is no sound from the subwoofer: • Check that the receiver/ amplifier is on and a source is playing. • Check that the powered subwoofer is plugged into an active electrical outlet and is switched on. • Check all wires and connections between the receiver/amplifier and the subwoofer. Make sure all wires are connected. Make sure none of the wires are frayed, cut or punctured, or touching each other. • Review proper operation of your receiver/amplifier. • Slowly turn the Level Control clockwise until you begin to hear the desired amount of bass. • Make sure that you have configured your receiver/ processor so that the sub- woofer/LFE output is on. Phase Control The Phase Control determines whether the subwoofer’s pis- ton-like action moves in and out in phase with the main speakers or opposite the main speakers. There is no correct or incorrect setting. Proper phase adjustment depends on several variables such as subwoofer placement and listener position. Adjust the phase switch to maximize bass output at the listening position. Remember, every system, room and listener is different. There are no right or wrong settings; this switch offers the added flexibility to adjust your subwoofer for optimum per- formance for your specific listening conditions without having to move your speakers. If at some time in the future you happen to rearrange your listening room and move your speakers, you should experi- ment with the phase switch in both positions, and leave it in the position that maximizes bass performance. E150P 8
Ref# Part Number Description Qty 1 350883-001 MANUAL, OWNER-E150P/E250P 1 2 350884-002 CARTON,MASTER-E150P (BEECH MODEL) 1 350884-001 CARTON,MASTER-E150P (BLACK MODEL) 1 350884-003 CARTON,MASTER-E150P (CHERRY MODEL) 1 3 350885-001 PAD,END,TOP-E150P 1 4 350885-002 PAD,END,BOT-E150P 1 5 338381-001 WARRANTY CARD,1/5YR,JBL 1 6 351348-001 PLATE,LED/LOGO-E150P/E250P 1 7 338125-002 ASY,LED-E150P/E250P 1 8 336486-001 ASY,FOOT,PLSTC- E150P 4 9 763-31110-40 SCREW, 8 X 2 1/2,TR,PH,PB,BLK ZINC,LCS (FOOT) 4 10 908302-012 SCREW, PB,HXS,#6x.75,ZINC (LOGO PLATE) 4 11 903802-016 SCREW, PB,HXS,#8x1",ZINC (WOOFER) 8 12 338127-002 ASY, WOOFER,10" DCR 5.8 Ω 1 13 336804-001 ASY, PORT TUBE 1 14 351219-001 ASY, GRILLE, BLK, FRNT 1 15 333249-003 CUP,GRILLE,TITANIUM, (BEECH MODEL) (CHERRY MODEL) 4 333249-001 CUP,GRILLE (BLACK MODEL) 4 16 351242-001 RING,TRIM,10"-E150P 1 17 903401-012 SCREW, 6 X 3/4,PAN,PH,PB,BLK ZINC,LCS (AMPLIFIER) 10 131216 15761017 14 11 9 8 Amplifier – Not for SaleE150P Exploded View 9