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Infinity Core Accessory Wiring Harness AEM 302853 IGBT Smart Coils Ford Cyl Numbering 30380517 User Manual
Infinity Core Accessory Wiring Harness AEM 302853 IGBT Smart Coils Ford Cyl Numbering 30380517 User Manual
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30-3 805-1 7
C ore H arn ess S ys te m
F ord C oil A dap te r H arn ess
A EM IG BT S m art C oils
AEM P erfo rm ance E le ctr o nic s
A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250
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I n str u ctio n P art N um ber: 1 0-3 805-1 7
D ocum ent B uild 1 0/2 9/2 015
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n str u ctio n
M an ual
W ARNIN G : T his in sta lla tio n is n ot fo r th e tu nin g n ovic e ! U se th is s y ste m w ith E X TR EM E c a utio n! T he A EM
I n fin ity P ro gra m mable E M S a llo w s fo r to ta l fle xib ility in e ngin e tu nin g. M is u se o r im pro per tu nin g o f th is
p ro duct c a n d estr o y y o ur e ngin e! If y o u a re n ot w ell v e rs e d in e ngin e d yn am ic s a nd th e tu nin g o f e ngin e
m anagem ent s y ste m s D O N O T a tte m pt th e in sta lla tio n. R efe r th e in sta lla tio n to a n A EM -tr a in ed tu nin g
s h op o r c a ll 8 00-4 23-0 046 fo r te ch nic a l a ssis ta nce .
N O TE: A ll s u pplie d A EM c a lib ra tio ns, W iz a rd s a nd o th er tu nin g in fo rm atio n a re o ffe re d a s p ote ntia l
s ta rtin g p oin ts o nly . IT IS T H E R ES PO NSIB IL IT Y O F T H E E N G IN E T U NER T O U LTIM ATELY C O NFIR M IF T H E
C ALIB RATIO N IS S AFE F O R IT S IN TEN DED U SE. A EM h old s n o r e sp onsib ility fo r a ny e ngin e d am age th at
r e su lts fr o m th e m is u se o r m is tu nin g o f th is p ro duct!
STO P!
T HIS P RO DUC T H AS L E G AL R ESTRIC TIO NS.
R EAD T HIS B EFO RE IN STALLIN G /U SIN G !
T H IS P R O DUCT M AY B E U SED S O LELY
O N V EH IC LES U SED IN S A NCTIO NED C O MPETIT IO N W HIC H M AY N EV ER B E U SED U PO N A
P U BLIC R O AD O R H IG HW AY, U NLES S P ER M IT TED B Y S PEC IF IC R EG ULA TO RY E X EM PTIO N. ( V IS IT T H E “ E M IS SIO NS” P A GE A T H TTP://
W WW.S EM ASA N.C O M/E M IS SIO NS
F O R S TA TE B Y S TA TE D ETA IL S .)
I T IS T H E R ES PO NSIB IL IT Y O F T H E IN STA LLER A ND/O R U SER O F T H IS P R O DUCT T O E N SURE T H A T IT IS U SED IN C O MPLIA NCE W IT H
A LL A PPLIC A BLE L A W S A ND R EG ULA TIO NS. IF T H IS P R O DUCT W AS P U RCHA SED IN E R RO R, D O N O T
IN STA LL A ND/O R U SE IT . T H E
P U RCHA SER M UST
A RRA NG E T O R ETU RN T H E P R O DUCT F O R A F U LL R EFU ND.
T H IS P O LIC Y O NLY A PPLIE S T O IN STA LLER S A ND/O R U SER S W HO A RE L O CA TED IN T H E U NIT ED S TA TES ; H O W EV ER C USTO MER S
W HO R ES ID E IN O TH ER C O UNTR IE S S HO ULD A CT IN A CCO RDA NCE W IT H T H EIR L O CA L L A W S A ND R EG ULA TIO NS.
AEM In fin ity H arn ess M anuals 2 © 2 015 A EM P erfo rm ance E le ctr o nic s Optio nal E xte n sio n H arn esses f o r M odula r Harn ess S ys te m E xte nsio n h arn esses c om patib le w it h th e 3 805 a nd 3 809 V 8 h arn ess s yste m a re a va ila ble . 3 0-3 805-0 0 G M In je cto r A dapte r H arn ess A dapte r h arn ess th at m ate s E V1 s ty le in je cto rs in s ta ndard G M c ylin der o rd er (o dd c ylin ders o n o ne b ank, e ve n c ylin ders o n o th er) to C ore H arn esses. 3 0-3 805-0 1 F ord In je cto r A dapte r H arn ess A dapte r h arn ess th at m ate s E V1 s ty le in je cto rs in s ta ndard F ord c ylin der o rd er (c ylin ders 1 -4 o n o ne b ank, c ylin ders 5 -8 o n o th er) to C ore H arn esses. 3 0-3 805-0 2 S in gle C hannel Ig nitio n A dapte r H arn ess A dapte r h arn ess th at m ate s A EM S in gle C hannel C oil D riv e r (3 0-2 841) to 3 0-3 805 C ore H arn ess. C oil d riv e r ta kes 5 v fa llin g e dge ig nit io n trig ger s ig nal fr o m In fin it y a nd o utp uts a 1 2v ris in g e dge s ig nal. 1 2v ris in g e dge s ig nal c an e it h er b e u sed to trig ger a n in ductiv e c oil d ir e ctly o r trig ger a s in gle c hannel C DI b ox (M SD 6 A , e tc ). 3 0-3 805-0 3 V R C ra nk & V R C am A dapte r H arn ess A dapte r h arn ess th at m ate s v a ria ble re lu cta nce (V R) c ra nk a nd c am s ensors to C ore H arn esses. L egs to e ach s ensor a re 4 8” lo ng. 3 0-3 805-0 4 V R C ra nk & H all C am A dapte r H arn ess A dapte r h arn ess th at m ate s v a ria ble re lu cta nce (V R) c ra nk s ensor a nd H all E ffe ct c am s ensor to C ore H arn esses. L egs to e ach s ensor a re 4 8” lo ng. 3 0-3 805-0 5 H all C ra nk & V R C am A dapte r H arn ess A dapte r h arn ess th at m ate s H all E ffe ct c ra nk s ensor a nd v a ria ble re lu cta nce (V R) c am s ensor to C ore H arn esses. L egs to e ach s ensor a re 4 8” lo ng. 3 0-3 805-0 6 H all C ra nk & H all C am A dapte r H arn ess A dapte r h arn ess th at m ate s H all E ffe ct c ra nk a nd c am s ensors to C ore H arn esses. L egs to e ach s ensor a re 4 8” l o ng. 3 0-3 805-0 7 G M S te pper Id le C ontr o l A dapte r H arn ess A dapte r h arn ess th at m ate s G M s te pper id le c ontro l v a lv e to C ore H arn esses. IA C c onnecto r is fla t a nd m eant fo r u se w it h la te r m odel s ty le c ontro l v a lv e s. 3 0-3 805-0 8 U niv e rs a l P W M Id le C ontr o l A dapte r H arn ess (F or u se w ith 3 0-3 805 o nly . N ot c o m patib le w ith 3 0-3 809 C ore H arn ess) F ly in g le ad to m ate u niv e rs al P W M id le c ontro l v a lv e to 3 805 c ore h arn esses. C onnecto r to c onnect to c ontro l v a lv e m ust b e p ro vid ed b y e nd u ser. 3 0-3 805-0 9 G M C oil A dapte r H arn ess - A EM H ig h O utp ut IG BT S m art C oils A dapte r h arn ess th at m ate s A EM H ig h O utp ut IG BT S m art C oils (A EM p /n 3 0-2 853) in s ta ndard G M c ylin der o rd er ( o dd c ylin ders o n o ne b ank, e ve n c ylin ders o n o th er) to C ore H arn esses. 3 0-3 805-1 0 G M In je cto r A dapte r - E V 6 A dapte r h arn ess th at m ate s E V6 s ty le in je cto rs in s ta ndard G M c ylin der o rd er (o dd c ylin ders o n o ne b ank, e ve n c ylin ders o n o th er) to C ore H arn esses. 3 0-3 805-1 1 F ord In je cto r A dapte r - E V 6 A dapte r h arn ess th at m ate s E V6 s ty le in je cto rs in s ta ndard F ord c ylin der o rd er (c ylin ders 1 -4 o n o ne b ank, c ylin ders 5 -8 o n o th er) to C ore H arn esses.
Optio nal E xte nsio n H arn esse s fo r M odula r H arn ess S yste m 3 © 2 015 A EM P erfo rm ance E le ctr o nic s 3 0-3 805-1 2 G M C oil A dapte r H arn ess - G M L S S ty le C oils A dapte r h arn ess th at m ate s G M L S S ty le C oils in s ta ndard G M c ylin der o rd er (o dd c ylin ders o n o ne b ank, e ve n c ylin ders o n o th er) to C ore H arn esses. 3 0-3 805-1 4 C ra nk/C am S ig nal A dapte r H arn ess - A EM E ngin e P ositio n M odule (E P M ), 1 5 A dapte r h arn ess th at m ate s A EM E PM to C ore H arn esses fo r c ra nk/c am tim in g s ensor in puts . 1 5 lo ng fo r re ar m ounte d d is trib uto r. 3 0-3 805-1 5 C ra nk/C am S ig nal A dapte r H arn ess - F A ST D ual S yn c D is tr ib uto r, 1 5 A dapte r h arn ess th at m ate s F A ST D ual S ync D is trib uto r to C ore H arn esses fo r c ra nk/c am tim in g s ensor in puts . 1 5 lo ng fo r re ar m ounte d d is trib uto r. 3 0-3 805-1 6 C ra nk/C am S ig nal A dapte r H arn ess - M SD D ual S yn c D is tr ib uto r, 1 5 A dapte r h arn ess th at m ate s M SD D ual S ync D is trib uto r to C ore H arn esses fo r c ra nk/c am tim in g s ensor in puts . 1 5 lo ng fo r re ar m ounte d d is trib uto r. 3 0-3 805-1 7 F ord C oil A dapte r H arn ess - A EM H ig h O utp ut IG BT S m art C oils A dapte r h arn ess th at m ate s A EM H ig h O utp ut IG BT S m art C oils (A EM p /n 3 0-2 853) in s ta ndard F ord c ylin der o rd er (c ylin ders 1 -4 o n o ne b ank, c ylin ders 5 -8 o n o th er) to C ore H arn esses. 3 0-3 805-1 8 F ord C oil A dapte r H arn ess - G M L S S ty le C oils A dapte r h arn ess th at m ate s G M L S S ty le C oils in s ta ndard F ord c ylin der o rd er (c ylin ders 1 -4 o n o ne b ank, c ylin ders 5 -8 o n o th er) to C ore H arn esses. 3 0-3 805-1 9 C ra nk/C am S ig nal A dapte r H arn ess - A EM E ngin e P ositio n M odule (E P M ), 3 5 A dapte r h arn ess th at m ate s A EM E PM to C ore H arn esses fo r c ra nk/c am tim in g s ensor in puts . 3 5 lo ng fo r fr o nt m ounte d d is trib uto r. 3 0-3 805-2 0 C ra nk/C am S ig nal A dapte r H arn ess - F A ST D ual S yn c D is tr ib uto r, 3 5 A dapte r h arn ess th at m ate s F A ST D ual S ync D is trib uto r to C ore H arn esses fo r c ra nk/c am tim in g s ensor in puts . 3 5 lo ng fo r fr o nt m ounte d d is trib uto r. 3 0-3 805-2 1 C ra nk/C am S ig nal A dapte r H arn ess - M SD D ual S yn c D is tr ib uto r, 3 5 A dapte r h arn ess th at m ate s M SD D ual S ync D is trib uto r to C ore H arn esses fo r c ra nk/c am tim in g s ensor in puts . 3 5 lo ng fo r fr o nt m ounte d d is trib uto r. 3 0-3 809-0 1 G M T hro ttle B ody A dapte r (F or u se w ith 3 0-3 809 o nly . N ot c o m patib le w ith 3 0-3 805 C ore H arn ess) F or D BW u se o nly . A dapte r h arn ess th at m ate s G M D BW th ro ttle b ody P Ns 1 2570790, 1 2580760 (o r e quiv a le nt) t o 3 809 c ore h arn ess. 3 0-3 809-0 0 G M P edal A dapte r (F or u se w ith 3 0-3 809 o nly . N ot c o m patib le w ith 3 0-3 805 C ore H arn ess) F or D BW u se o nly . A dapte r h arn ess th at m ate s G M D BW P edal P N 1 0379038 (o r e quiv a le nt) to 3 809 c ore h arn ess. 3 0-3 600 O 2 S enso r E xte nsio n H arn ess E xte nsio n h arn ess to c onnect A EM U EG O W id eband O 2 s ensor to 6 p in D euts ch D TM in In fin it y M in i H arn esses ( 3 0-3 702/3 703) a nd V 8 c ore h arn esses 3 0-3 805 a nd 3 0-3 809. 3 0-3 601 IP 67 C om ms C able U SB M in i- B c om ms c able ; 3 9” lo ng w it h rig ht a ngle d c onnecto r a nd b ayonet s ty le lo ck. 3 0-3 602 IP 67 L oggin g C able U SB A -to -A e xte nsio n c able : 3 9” lo ng w it h rig ht a ngle d c onnecto r a nd b ayonet s ty le lo ck.
AEM In fin ity H arn ess M anuals 4 © 2 015 A EM P erfo rm ance E le ctr o nic s 3805-1 7 K it C onte n ts AEM P /N Descrip tio n Qty 36-3 805-1 7 Coil E xte nsio n, A EM IG BT S m art C oils (F ord C ylin der O rd er) 1 10-3 805-1 7 In stru ctio n S heet 1
3805-1 7 K it C onte nts 5 © 2 015 A EM P erfo rm ance E le ctr o nic s 3805-1 7 F ord C oil A dap te r ( A EM IG BT C oils ) Pin out C1 DT R ecep ta cle , 1 2-W ay Pin Wir e C o lo r Gau ge Destin atio n 1 C1-1 BLK 20 C5-A Coil1 C1-2 BLK 20 C4-A Coil2 C1-3 BLK 20 C3-A Coil3 C1-4 BLK 20 C2-A Coil4 C1-5 BLK 20 SP1 Sensor G ro und C1-6 BLK 14 SP4 + 12V P ow er C1-7 BLK 14 SP5 + 12V P ow er C1-8 BLK 14 SP6 B atte ry G ro und C1-9 BLK 20 C9-A Coil5 C1-1 0 BLK 20 C8-A Coil6 C1-1 1 BLK 20 C7-A Coil7 C1-1 2 BLK 20 C6-A Coil8 C2 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il4 1 A BLK 20 C1-4 Coil4 B BLK 20 SP2 S ensor G ro und C BLK 20 R1 Cylin der H ead G ro und D BLK 20 SP7 Batte ry G ro und E BLK 20 SP5 +12V P ow er C3 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il3 1 A BLK 20 C1-3 Coil3 B BLK 20 SP2 S ensor G ro und C BLK 20 R1 Cylin der H ead G ro und D BLK 20 SP7 Batte ry G ro und
AEM In fin ity H arn ess M anuals 6 © 2 015 A EM P erfo rm ance E le ctr o nic s E BLK 20 SP5 +12V P ow er C4 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il2 1 A BLK 20 C1-2 Coil2 B BLK 20 SP2 S ensor G ro und C BLK 20 R1 Cylin der H ead G ro und D BLK 20 SP7 Batte ry G ro und E BLK 20 SP5 +12V P ow er C5 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il1 1 A BLK 20 C1-1 Coil1 B BLK 20 SP2 S ensor G ro und C BLK 20 R1 Cylin der H ead G ro und D BLK 20 SP7 Batte ry G ro und E BLK 20 SP5 +12V P ow er C6 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il8 1 A BLK 20 C1-1 2 Coil8 B BLK 20 SP3 S ensor G ro und C BLK 20 R2 Cylin der H ead G ro und D BLK 20 SP8 Batte ry G ro und E BLK 20 SP4 +12V P ow er C7 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il7 1 A BLK 20 C1-1 1 Coil7 B BLK 20 SP3 S ensor G ro und C BLK 20 R2 Cylin der H ead G ro und D BLK 20 SP8 Batte ry G ro und
3805-1 7 F ord C oil A dapte r (A EM IG BT C oils ) P in out 7 © 2 015 A EM P erfo rm ance E le ctr o nic s E BLK 20 SP4 +12V P ow er C8 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il6 1 A BLK 20 C1-1 0 Coil6 B BLK 20 SP3 S ensor G ro und C BLK 20 R2 Cylin der H ead G ro und D BLK 20 SP8 Batte ry G ro und E BLK 20 SP4 +12V P ow er C9 Metri- P ack 1 50.2 5 -W ay Pin Wir e C o lo r Gau ge Destin atio n Co il5 1 A BLK 20 C1-9 Coil5 B BLK 20 SP3 S ensor G ro und C BLK 20 R2 Cylin der H ead G ro und D BLK 20 SP8 Batte ry G ro und E BLK 20 SP4 +12V P ow er R1 Rin g T erm in al Pin Wir e C o lo r Gau ge Destin atio n G N D 1 1 BLK 20 C2-C Cylin der H ead G ro und 2 BLK 20 C3-C Cylin der H ead G ro und 3 BLK 20 C4-C Cylin der H ead G ro und 4 BLK 20 C5-C Cylin der H ead G ro und R2 Rin g T erm in al Pin Wir e C o lo r Gau ge Destin atio n G N D 1 1 BLK 20 C6-C Cylin der H ead G ro und 2 BLK 20 C7-C Cylin der H ead G ro und 3 BLK 20 C8-C Cylin der H ead G ro und 4 BLK 20 C9-C Cylin der H ead G ro und
AEM In fin ity H arn ess M anuals 8 © 2 015 A EM P erfo rm ance E le ctr o nic s S1 Sp lic e Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 SP2 Sensor G ro und L BLK 20 SP3 Sensor G ro und R BLK 20 C1-5 Sensor G ro und S2 Sp lic e Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 C2-B Sensor G ro und L BLK 20 C3-B Sensor G ro und L BLK 20 C4-B Sensor G ro und L BLK 20 C5-B Sensor G ro und R BLK 20 SP1 Sensor G ro und S3 Sp lic e Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 C6-B Sensor G ro und L BLK 20 C7-B Sensor G ro und L BLK 20 C8-B Sensor G ro und L BLK 20 C9-B Sensor G ro und R BLK 20 SP1 Sensor G ro und S4 Sp lic e Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 C6-E + 12V P ow er L BLK 20 C7-E + 12V P ow er L BLK 20 C8-E + 12V P ow er L BLK 20 C9-E + 12V P ow er R BLK 14 C1-6 + 12V P ow er S5 Sp lic e
3805-1 7 F ord C oil A dapte r (A EM IG BT C oils ) P in out 9 © 2 015 A EM P erfo rm ance E le ctr o nic s Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 C2-E + 12V P ow er L BLK 20 C3-E + 12V P ow er L BLK 20 C4-E + 12V P ow er L BLK 20 C5-E + 12V P ow er R BLK 14 C1-7 + 12V P ow er S6 Sp lic e Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 SP7 Batte ry G ro und L BLK 20 SP8 Batte ry G ro und R BLK 14 C1-8 Batte ry G ro und S7 Sp lic e Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 C2-D Batte ry G ro und L BLK 20 C3-D Batte ry G ro und L BLK 20 C4-D Batte ry G ro und R BLK 20 C5-D Batte ry G ro und R BLK 20 SP6 Batte ry G ro und S8 Sp lic e Pin Wir e C o lo r Gau ge Destin atio n 1 L BLK 20 C6-D Batte ry G ro und L BLK 20 C7-D Batte ry G ro und L BLK 20 C8-D Batte ry G ro und R BLK 20 C9-D Batte ry G ro und R BLK 20 SP6 Batte ry G ro und