Husqvarna Z 4824 Manual
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English-49 MAINTENANCE To adjust anti-scalp rollers Deck has anti-scalp rollers. Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. 1. Adjust the deck to the desired cutting height (see “TO ADJUST DECK CUTTING HEIGHT” in the operation section of this manual). 2. Using a 3/4 wrench and a 9/16 wrench, remove the nut and shoulder bolt from the anti-scalp roller. 3. Lower the anti-scalp roller to the ground, and raise it up to the next highest hole. 4. Replace and tighten the nut and shoulder bolt. 5. Be sure to adjust all of the anti-scalp rollers to the same position. 6. Be sure to readjust the anti-scalp rollers if the cutting height is changed. CZ-9 Anti-scalp roller IMPORTANT INFORMATION Adjust Anti-scalp rollers with the mower on a flat level surface. IMPORTANT INFORMATION The anti-scalp rollers must not be used for gauge wheels or the roller and deck may be damaged.
English-50 MAINTENANCE Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine’s lifespan. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regulary clean deck and underside of deck, avoid spraying engine and electrical components with water. Caster Wheels Check every 200 hours. Lift front of unit off of ground so caster wheels can rotate freely. Tighten caster bolt then back off 1/2 turn. Check that wheel rotates freely. If wheel does not rotate freely back the caster bolt off in 1/4 turn increments until wheel rotates freely. Foam filled tires or solid tires will void the warranty. Hardware Check daily. Inspect the entire machine for loose or missing hardware. 8011-644 Cleaning Use protective glasses when cleaning and washing. 8011-619 Caster wheels 1 1. Caster bolt IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires. Excessive loads created by foam filled tires will cause premature failures. Only use O.E.M. specified tires.
English-51 LUBRICATION Lubrication Lubrication Schedule General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil. When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulfide grease. For daily use, the machine shall be lubricated twice weekly. Wipe away excess grease after lubrication. It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys. Should this happen, attempt to clean them with spirits. If the belt continues to slip after cleaning, it must be replaced. Gasoline or other petroleum products must not be used to clean belts. 8011-673 Lubrication schedule Lubricate with grease gun Oil change Filter changeLubricate with oil can Level check 12/12 Every year 1/52 Every Week 1/365 Every day
English-52 LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt operation. If a cable binds, remove the cable and hang it vertically. Lubricate it with light engine oil until the oil begins to escape from the bottom. Tip: Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang vertically from the bag overnight. If you do not succeed in lubricating the cable, it must be replaced. Lubricating in Accordance with the Lubrication Schedule 1. Caster wheels Lubricate with a grease gun. One zerk for each bearing, two strokes. Use only good quality grease. See General in Lubrication. 2. Engine Oil (Briggs & Stratton) Changing the Engine Oil The engine oil should be changed for the first time after 5-8 hours of operation. Thereafter, it shall be changed every 50 hours. 8011-717 Castor wheel zerk WARNING! Engine oil can be very hot if it is drained directly after stopping the engine. Allow the engine to cool somewhat first.
English-53 LUBRICATION 1. Place the machine on a flat surface. 2. Remove the yellow cap and fit a hose to the drain valve. 3. Place a container under the engine where the hose from the oil drain valve exits. 4. Remove the dipstick and open the drain valve by turning and pulling out the black sleeve. 5. Allow the oil to run out into the container. 6. Then close the oil drain valve. 7. Remove hose and install the yellow cap. The cap must be installed to stop flow if the valve is opened by mistake. 8. Replace the oil filter if necessary. 9. Fill with new engine oil in accordance with Checking the Oil Level. 10. Start the engine. Run it for a few seconds. Stop and re-check the oil level.IMPORTANT INFORMATION Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location. Avoid skin contact; wash with soap and water in case of spills. 8011-499 Oil drain valve
English-54 LUBRICATION Checking the oil level Check the oil level in the engine when the machine is standing level and the engine is stopped. Remove the dipstick, wipe it clean, and then replace it. The dipstick should be screwed into place. Take the dipstick out again and read the oil level. The oil level shall lie between the markings on the dipstick. If the level is approaching the ”ADD” mark, fill the oil to the ”FULL” mark on the dipstick. Never fill above the ”FULL” mark. The oil is filled through the hole for the dipstick. API class SF, SG, SH, SJ or higher must be used Synthetic oil SAE 5W-30 or 10W30 is recommended at all temperatures. Mineral oil SAE 5W-30, 10W30 can be used between 0 °F/-18 °C and 40 °F/+5 °C. At temperature above 40 °F/+5 °C single grade SAE 30 must be used. The engine holds 1.5 quarts (1.4 liters) of oil excluding the filter; including the filter 1.6 quarts (1.5 liters). 2. Changing the Oil Filter 1. Drain the engine oil following the procedure described in Engine Oil/ Change Engine Oil section. 2. Remove the oil filter. If necessary, use a filter remover. 3. Wipe new, clean engine oil on the seal of the new filter. 4. Mount the filter by hand with + 3/4 turn. 5. Run the engine warm, then check that there are no leaks around the oil filter seal. 8011-500 Remove the dipstick 8009-159 The dipstick markings 8011-707 Changing the oil filter Briggs & Stratton
English-55 LUBRICATION 6. Check the oil level in the engine, fill if necessary. The oil filter holds 0.1 liters of oil. Transmission The transmission is maintenance free. There is no need for level checks or oil changes. If a leak occurs, replace the unit or contact your Husqvarna dealer. 8011-739 Changing the oil filter Kohler
English-56 TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The blade switch is engaged. • The steering controls are not locked in the neutral position. • The driver is not sitting in the driver’s seat. • The parking brake is not activated. • The battery is dead. • Contamination in the carburetor or fuel line. • The fuel supply is closed or the tap for the fuel tanks is in the wrong position. • Clogged fuel filter or fuel line. The starter motor does not turn the engine over. • Dead battery. • Poor contacts on the battery terminal cable connections. • Fuse blown. • Ignition system faulty. • Fault in the starter motor safety circuit. See Checking the Safety System in the Maintenance section. The engine runs rough. • Faulty carburetor. • The choke control is pulled out with a warm engine. • Defective valves. • Defective piston, cylinder, piston ring, or cylinder head seal. • The cylinder head bolts are loose. • Clogged fuel filter or jet. • Clogged ventilation valve on the fuel cap. • Fuel tank nearly empty. • Defective spark plug. • The spark plug is loose. • Defective ignition cable. • Defective spark plug electrode. • Defective spark plug connection. • Rich fuel mixture or fuel-air mixture.
English-57 TROUBLE SHOOTING GUIDE • Wrong fuel type. • Water in the fuel. • Clogged air filter. The engine seems weak. • Clogged air filter. • Defective spark plug. • Carburetor incorrectly adjusted. The engine overheats. • Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defective engine speed regulator. • Soot in the combustion chamber. • Too little or no oil in the engine. • Defective spark plug. • Pre-ignition incorrect. Battery not charging. • Poor contact with battery terminal cable connectors. The machine moves slowly, unevenly, • Parking brake on. or not at all. • Bypass valve on pump open. • Drive belt for the transmission gears slack or has come off. Mower deck not engaging. • Drive belt for the mower deck has come loose. • Contact for the electromagnetic coupling has loosened. • The blade switch is faulty or has come loose ,from the cable contact. • The fuse has blown.
English-58 TROUBLE SHOOTING GUIDE Uneven mowing results. • Different air pressure in the tires on the left and right sides. • Bent blades. • The suspending for the mower deck is uneven. • The blades are blunt. • Driving speed too high. • The grass is too long. • Grass collected under the mower deck. The machine vibrates. • The blades are loose. • The blades are incorrectly balanced. • The engine is loose.