Husqvarna K970 User Manual
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English – 11 FUEL HANDLING General Fuel Gasoline •Use good quality unleaded gasoline. • The lowest recommended octane grade is 87 ((RON+MON)/2). If you run the engine on a lower octane grade than 87 so-called knocking can occur. This gives rise to a high engine temperature and increased bearing load, which can result in serious engine damage. • When working at continuous high revs a higher octane rating is recommended. Environment fuel HUSQVARNA recommends the use of alkylate fuel or environment fuel for four-stroke engines blended with two- stroke oil as set out below. Note that carburetor adjustment may be necessary when changing the type of fuel (see instructions under the heading Carburetor). Two-stroke oil •For best results and performance use HUSQVARNA two- stroke engine oil, which is specially formulated for our air- cooled two stroke-engines. • Never use two-stroke oil intended for water-cooled engines, sometimes referred to as outboard oil (rated TCW). • Never use oil intended for four-stroke engines. Mixing •Always mix the gasoline and oil in a clean container intended for fuel. • Always start by filling half the amount of the gasoline to be used. Then add the entire amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of gasoline. • Mix (shake) the fuel mixture thoroughly before filling the machine’s fuel tank. • Do not mix more than one month’s supply of fuel at a time. Mixing ratio 1:50 (2%) for all engines. Fueling Never start the machine: • If you have spilled fuel or chain oil on the machine. Wipe off the spillage and allow remaining fuel to evaporate. • If you have spilled fuel on yourself or your clothes, change your clothes. Wash any part of your body that has come in contact with fuel. Use soap and water. • If the machine is leaking fuel. Check regularly for leaks from the fuel cap and fuel lines. Transport and storage •Store and transport the machine and fuel so that there is no risk of any leakage or fumes coming into contact with sparks or naked flames, for example, from electrical machinery, electric motors, electrical relays/switches or boilers. • When storing and transporting fuel always use approved containers intended for this purpose. Long-term storage •When storing the machine for long periods the fuel tank must be emptied. Contact your local gas station to find out where to dispose of excess fuel. ! WARNING! Running an engine in a confined or badly ventilated area can result in death due to asphyxiation or carbon monoxide poisoning. Use fans to ensure proper air circulation when working in trenches or ditches deeper than one meter (3 foot). Fuel and fuel fumes are highly inflammable and can cause serious injury when inhaled or allowed to come in contact with the skin. For this reason observe caution when handling fuel and make sure there is adequate ventilation. The exhaust fumes from the engine are hot and may contain sparks which can start a fire. Never start the machine indoors or near combustible material! Do not smoke and do not place any hot objects in the vicinity of fuel. NOTICE! The machine is equipped with a two-stroke engine and must always been run using a mixture of gasoline and two-stroke engine oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture. Gasoline, litreTwo-stroke oil, litre 2% (1:50) 50,10 100,20 150,30 200,40 US gallonUS fl. oz. 12 1/2 2 1/26 1/2 512 7/8 ! WARNING! Always stop the engine and let it cool for a few minutes before refuelling. The engine should be switched off, and the stop switch in STOP position. When refuelling, open the fuel cap slowly so that any excess pressure is released gently. Clean the area around the fuel cap. Tighten the fuel cap carefully after refuelling. Negligence may lead to the start of a fire. Move the machine at least 10 ft (3 m) from the refuelling point before starting it.
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12 – English OPERATING Protective equipment General •Do not use the machine unless you are able to call for help in the event of an accident. Personal protective equipment You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment. Always wear: • Approved protective helmet • Hearing protection • Approved eye protection. If you use a face shield then you must also wear approved protective goggles. Approved protective goggles must comply with standard ANSI Z87.1 in the USA or EN 166 in EU countries. Visors must comply with standard EN 1731. • Breathing mask • Heavy-duty, firm grip gloves. • Tight-fitting, heavy-duty and comfortable clothing that permits full freedom of movement. • Boots with steel toe-caps and non-slip sole Other protective equipment •Fire Extinguisher • Always have a first aid kit nearby. General safety precautions This section describes basic safety directions for using the machine. This information is never a substitute for professional skills and experience. • Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. • Keep in mind that it is you, the operator that is responsible for not exposing people or their property to accidents or hazards. • The machine must be kept clean. Signs and stickers must be fully legible. Always use common sense It is not possible to cover every conceivable situation you can face. Always exercise care and use your common sense. If you get into a situation where you feel unsafe, stop and seek expert advice. Contact your dealer, service agent or an experienced user. Do not attempt any task that you feel unsure of! ! WARNING! The use of products such as cutters, grinders, drills, that sand or form material can generate dust and vapours which may contain hazardous chemicals. Check the nature of the material you intend to process and use an appropriate breathing mask. Long-term exposure to noise can result in permanent hearing impairment. So always use approved hearing protection. Listen out for warning signals or shouts when you are wearing hearing protection. Always remove your hearing protection as soon as the engine stops. ! CAUTION! Sparks may appear and start a fire when you work with the machine. Always keep fire fighting equipment handy. ! WARNING! The machine can be a dangerous tool if used incorrectly or carelessly, which can cause serious or fatal injury to the operator or others. Never allow children or other persons not trained in the use of the machine to use or service it. Never allow anyone else to use the machine without first ensuring that they have understood the contents of the operator’s manual. Never use the machine if you are fatigued, while under the influence of alcohol or drugs, medication or anything that could affect your vision, alertness, coordination or judgement. ! WARNING! Unauthorized modifications and/ or accessories may lead to serious injury or death to the user or others. Under no circumstances may the design of the machine be modified without the permission of the manufacturer. Do not modify this product or use it if it appears to have been modified by others. Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. See instructions under the heading Maintenance. Always use genuine accessories. Your warranty may not cover damage or liability caused by the use of non-authorized accessories or replacement parts.
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English – 13 OPERATING Work area safety •Observe your surroundings to ensure that nothing can affect your control of the machine. • Ensure that no one/nothing can come into contact with the cutting equipment or be hit by parts if the blade breaks. • Do not use the machine in bad weather, such as dense fog, heavy rain, strong wind, intense cold, etc. Working in bad weather is tiring and can lead to dangerous conditions, e.g. slippery surfaces. • Never start to work with the power cutter before the working area is clear and you have a firm foothold. Look out for any obstacles with unexpected movement. Ensure when cutting that no material can become loose and fall, causing operating injury.Take great care when working on sloping ground. • Ensure that the working area is sufficiently illuminated to create a safe working environment. • Make sure that no pipes or electrical cables are routed in the working area or in the material to be cut. Basic working techniques •The machine is designed and intended for cutting with abrasive blades or diamond blades intended for high speed handheld machines. The machine shall not be used with any other type of blade, or for any other type of cutting. • Maintain a safe distance from the cutting blade when the engine is running. • Never move the machine when the cutting equipment is rotating. The machine is equipped with a friction retarder to shorten the stop time. • The guard for the cutting equipment should be adjusted so that the rear section is flush with the work piece. Spatter and sparks from the material being cut are then collected up by the guard and led away from the user. The guards for the cutting equipment must always be fitted when the machine is running. • Never use the kickback zone of the blade for cutting. See instructions under the heading Kickback. • Keep a good balance and a firm foothold. • Never cut above shoulder height. Never cut from a ladder. Use a platform or scaffold when working at high altitude. • Always hold the machine in a firm grip with both hands. Hold it so that the thumbs and fingers grip round the handles. • Stand at a comfortable distance from the work piece. • Check that the blade is not in contact with anything when the machine is started • Apply the cutting blade gently with high rotating speed (full throttle) Maintain full speed until cutting is complete. • Let the machine work without forcing or pressing the blade. ! WARNING! This machine produces an electromagnetic field during operation. This field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine. ! WARNING! The safety distance for the power cutter is 15 metres (50 foot). You are responsible to ensure that animals and onlookers are not within the working area. Do not start cutting until the working area is clear and you are standing firmly. ! WARNING! Do not pull the power cutter to one side, this can cause the blade to jam or break resulting in injury to people. Under all circumstances avoid grinding using the side of the blade; it will almost certainly be damaged, break and can cause immense damage. Only use the cutting section. Cutting plastics with a diamond blade can cause kickback when the material melts due to the heat produced when cutting and sticks to the blade. Never cut plastic materials with a diamond blade!
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14 – English OPERATING •Feed down the machine in line with the blade. Pressure from the side can damage the blade and is very dangerous. • Move the blade slowly forwards and backwards to achieve a small contact area between the blade and the material to be cut. This reduces the temperature of the blade and ensures effective cutting. Kickback Kickback is the sudden upward motion that can occur if the blade is pinched or stalled in the kickback zone. Most kickbacks are small and pose little danger. However a kickback can also be very violent and throw the power cutter up and back towards the user in a rotating motion causing serious or even fatal injury. Reactive force A reactive force is always present when cutting. The force pulls the machine in the opposite direction to the blade rotation. Most of the time this force is insignificant. If the blade is pinched or stalled the reactive force will be strong and you might not be able to control the power cutter. Kickback zone Never use the kickback zone of the blade for cutting. If the blade is pinched or stalled in the kickback zone, the reactive force will push the power cutter up and back towards the user in a rotating motion causing serious or even fatal injury. Climbing kickback If the kickback zone is used for cutting the reactive force drives the blade to climb up in the cut. Do not use the kickback zone. Use the lower quadrant of the blade to avoid climbing kickback. Pinching kickback Pinching is when the cut closes and pinches the blade. If the blade is pinched or stalled the reactive force will be strong and you might not be able to control the power cutter. If the blade is pinched or stalled in the kickback zone, the reactive force will push the power cutter up and back towards the user in a rotating motion causing serious or even fatal injury. Pipe cutting and pinching Special care should be taken whet cutting in pipes. If the pipe is not properly supported and the cut kept open through out the cut the blade might be pinched in the kickback zone and cause a severe kickback. ! WARNING! Kickbacks are sudden and can be very violent. The power cutter can be thrown up and back towards the user in a rotating motion causing serious or even fatal injury. It is vital to understand what causes kickback and how to avoid it before using the machine.
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English – 15 OPERATING How to aviod kickback Avoiding kickback is simple. • The work piece must always be supported so that the cut stays open when cutting through. When the cut opens there is no kickback. If the cut closes and pinches the blade ther is always a risk of kickback. • Take care when inserting the blade in an existing cut. • Be alert to movement of the work piece or anything else that can occur, which could cause the cut to close and pinch the blade. Transport and storage •Secure the equipment during transportation in order to avoid transport damage and accidents. • For transport and storage of cutting blades, see the section Cutting blades. • For transport and storage of fuel, see the section Fuel handling. • Store the equipment in a lockable area so that it is out of reach of children and unauthorized persons.
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16 – English STARTING AND STOPPING Before starting •Perform daily maintenance. See instructions in the section Maintenance. Starting •Decompression valve: Press in the valve to reduce the pressure in the cylinder, this is to assist starting the power cutter. The decompression valve should always be used when starting. The valve automatically returns to its initial position when the machine starts. •Stop switch: Make sure that the stop switch (STOP) is in the left position. •Start throttle position - cold engine: Start throttle position and choke is obtained by pulling out the choke completely. •Start throttle position - warm engine: The correct choke/start throttle setting is obtained by pulling the choke control to the choke position and then pushing it in again. This only engages the start throttle setting without any choke. •Air purge: Press the air purge diaphragm repeatedly until fuel fills the diaphragm (at least 6 times). The diaphragm need not be completely filled. Start the engine •Grip the front handle with your left hand. Put your right foot on the lower section of the rear handle pressing the machine against the ground. Never wrap the starter cord around your hand •Grip the starter handle, slowly pull out the cord with your right hand until you feel some resistance (the starter pawls grip), now quickly and powerfully pull the cord. ! WARNING! Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Wear personal protective equipment. See instructions under the heading ”Personal protective equipment”. Make sure no unauthorised persons are in the working area, otherwise there is a risk of serious personal injury. Check that the fuel cap is properly secured, and that there is no fuel leakage. Risk of fire. ! WARNING! The cutting blade rotates when the engine is started. Make sure it can rotate freely. NOTICE! Do not pull the starter cord all the way out and do not let go of the starter handle when the cord is fully extended. This can damage the machine.
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English – 17 STARTING AND STOPPING •With a cold engine: The machine stops when the engine fires becase the chokel control is pulled out. Press the choke control and the decompression valve. Pull the starter handle until the engine starts. • When the engine starts, quickly apply full throttle to automatically disengage fast idle. Stopping •Stop the engine by moving the stop switch (STOP) to the right. ! CAUTION! The cutting blade continues to rotate up to a minute after the motor has stopped. (Blade coasting.) Make sure that the cutting blade can rotate freely until it is completely stopped. Carelessness can result in serious personal injury.
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18 – English MAINTENANCE General •Let your Husqvarna dealer regularly check the machine and make essential adjustments and repairs. Maintenance schedule In the maintenance schedule you can see which parts of your machine that require maintenance, and with which intervals it should take place. The intervals are calculated based on daily use of the machine, and may differ depending on the rate of usage. *See instructions in the section Machine’s safety equipment. ** See instructions in the section Cutting blades and Assembly and settings. ! WARNING! The user must only carry out the maintenance and service work described in this manual. More extensive work must be carried out by an authorized service workshop. The engine should be switched off, and the stop switch in STOP position. Wear personal protective equipment. See instructions under the heading ”Personal protective equipment”. The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not carried out correctly and if service and/or repairs are not carried out professionally. If you need further information please contact your nearest servicing dealer. Daily maintenanceWeekly maintenanceMonthly maintenance CleaningCleaningCleaning External cleaningSpark plug Cooling air intakeFuel tank Functional inspectionFunctional inspectionFunctional inspection General inspectionVibration damping system*Fuel system Throttle lockout*Muffler*Air filter Stop switch*Drive beltDrive gear, clutch Guard for the blade*Carburetor Cutting blade**Starter
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English – 19 MAINTENANCE Cleaning External cleaning •Clean the machine daily by rinsing it with clean water after the work is finished. Cooling air intake •Clean the cooling air intake when needed. Spark plug •If the machine is low on power, difficult to start or runs poorly at idle speed: always check the spark plug first before taking other steps. • Ensure that the spark plug cap and ignition lead are undamaged to avoid the risk of electric shock. • If the spark plug is dirty, clean it and at the same time check that the electrode gap is 0.5 mm. Replace if necessary. These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difficulties. • An incorrect fuel mixture (too much or incorrect type of oil). • A dirty air filter. Functional inspection General inspection •Check that nuts and screws are tight. Drive belt Check the tension of the drive belt •For correct tensioning of the drive belt, the square nut should be positioned opposite the marking on the belt cover. Tensioning the drive belt •The tension of a new drive belt must be readjusted after one or two tanks of fuel have been used. • When the machine is equipped with a friction retarder, a scraping sound can be heard from the bearing housing when the blade is turned by hand. This is quite normal. Please contact an accredited Husqvarna workshop if you have any questions. • The drive belt is enclosed and well protected from dust and dirt. • When the drive belt is to be tensioned, release the bolts holding the cutting arm. • Screw the adjuster screw so that the square headed nut comes opposite the marking on the cover. This automatically ensures that the belt has the correct tension. • Tighten both of the screws holding the cutting head using a T-wrench. NOTICE! A dirty or blocked air intake results in the machine overheating which causes damage to the piston and cylinder. NOTICE! Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/ cylinder.
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20 – English MAINTENANCE Replacing the drive belt •First release the two bolts and then the adjuster screw to release the belt tension. • Now unscrew the bolts and dismantle the belt guard. • Remove the belt from the belt pulley. • The cutting head is now loose and can be removed from the machine. Remove the rear belt guard by releasing the two screws holding the guard. • Replace the drive belt. • Assemble in the reverse order as set out for dismantling. Carburetor The carburettor is equipped with fixed needles to ensure the machine always receives the correct mixture of fuel and air. When the engine lacks power or accelerates poorly, do the following: • Check the air filter and replace if necessary. When this does not help, contact an authorised service workshop. Adjusting the idle speed Start the engine and check the idling setting. When the carburettor is set correctly the cutting blade should be still while engine is idling. • Adjust the idle speed using the T screw. When an adjustment is necessary, first turn the screw clockwise until the blade starts to rotate. Now turn the screw anti- clockwise until the blade stops rotating. Rec. idle speed: 2700 rpm ! WARNING! Never start the engine when the belt pulley and clutch are removed for maintenance. Do not start the machine without the cutting arm or cutting head fitted. Otherwise the clutch could come loose and cause personal injuries. ! CAUTION! If the idle speed cannot be adjusted so that the cutting attachment stops, contact your dealer/service workshop. Do not use the machine until it has been correctly adjusted or repaired. T