Husqvarna 450 X Torq Owners Manual
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MAINTENANCE English – 31115 13 81-26 Rev.3 2009-01-14 General The user must only carry out the maintenance and service work described in this Operator’s Manual. More extensive work must be carried out by an authorised service workshop. Carburettor adjustment Your Husqvarna product has been designed and manufactured to specifications that reduce harmful emissions. Function •The carburettor governs the engine’s speed via the throttle control. Air and fuel are mixed in the carburettor. The air/fuel mixture is adjustable. Correct adjustment is essential to get the best performance from the machine. • The T-screw regulates the throttle setting at idle speed. If the T-screw is turned clockwise this gives a higher idle speed; turning it anti-clockwise gives a lower idle speed. Basic settings and running in The basic carburettor settings are adjusted during testing at the factory. Fine adjustment should be carried out by a skilled technician. Rec. idle speed: See the Technical data section. Fine adjustment of the idle speed T Adjust the idle speed with the T-screw. If it is necessary to re-adjust, turn the T-screw clockwise while the engine is running, until the chain starts to rotate. Then turn anti- clockwise until the chain stops. When the idle speed is correctly adjusted the engine should run smoothly in every position and the engine speed should be safely below the speed at which the chain starts to rotate. Correctly adjusted carburettor When the carburettor is correctly adjusted the machine accelerates without hesitation and 4-cycles a little at full throttle. It is also important that the chain does not rotate at idle. If the L-jet is set too lean it may cause starting difficulties and poor acceleration. If the H-jet is set too lean the machine will have less power, poor acceleration and could suffer damage to the engine. Checking, maintaining and servicing chain saw safety equipment Chain brake and front hand guard Checking brake band wear Brush off any wood dust, resin and dirt from the chain brake and clutch drum. Dirt and wear can impair operation of the brake. Regularly check that the brake band is at least 0.6 mm thick at its thinnest point. Checking the front hand guard Make sure the front hand guard is not damaged and that there are no visible defects such as cracks. Move the front hand guard forwards and back to make sure it moves freely and that it is securely anchored to the clutch cover. ! WARNING! Contact your servicing dealer, if the idle speed setting cannot be adjusted so that the chain stops. Do not use the chain saw until it has been properly adjusted or repaired. Note! All service and repair work on the machine demands special training. This is especially true of the machine’s safety equipment. If your machine fails any of the checks described below we recommend that you take it to your service workshop.
MAINTENANCE 32 – English115 13 81-26 Rev.3 2009-01-14 Checking the inertia brake release Place the chain saw, with the engine switched off, on a stump or other stable surface. Release the front handle and let the saw fall by its own weight, rotating around the rear handle towards the stump. When the bar hits the stump the brake should be applied. Checking the brake trigger Place the chain saw on firm ground and start it. Make sure the chain does not touch the ground or any other object. See the instructions under the heading Start and stop. Grasp the chain saw firmly, wrapping your fingers and thumbs around the handles. Apply full throttle and activate the chain brake by tilting your left wrist forward onto the front hand guard. Do not let go of the front handle. The chain should stop immediately. Throttle lockout •Make sure the throttle control is locked at the idle setting when the throttle lockout is released. • Press the throttle lockout and make sure it returns to its original position when you release it. • Check that the throttle control and throttle lockout move freely and that the return springs work properly. • Start the chain saw and apply full throttle. Release the throttle control and check that the chain stops and remains stationary. If the chain rotates when the throttle control is in the idle position you should check the carburettor idle adjustment.
MAINTENANCE English – 33115 13 81-26 Rev.3 2009-01-14 Chain catcher Check that the chain catcher is not damaged and is firmly attached to the body of the chain saw. Right hand guard Check that the right hand guard is not damaged and that there are no visible defects, such as cracks. Vibration damping system Regularly check the vibration damping units for cracks or deformation. Make sure the vibration damping units are securely attached to the engine unit and handle unit. Stop switch Start the engine and make sure the engine stops when you move the stop switch to the stop setting. CAUTION! The start/stop switch automatically returns to run position. In order to prevent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance. Muffler Never use a machine that has a faulty muffler. Regularly check that the muffler is securely attached to the machine. Some mufflers are equipped with a special spark arrestor mesh. If your machine has this type of muffler, you should clean the mesh at least once a week. This is best done with a wire brush. A blocked mesh will cause the engine to overheat and may lead to serious damage. Note! The mesh must be replaced if it is damaged. If the mesh is blocked the machine will overheat and this will cause damage to the cylinder and piston. Never use a machine with a muffler that is in poor condition. Never
MAINTENANCE 34 – English115 13 81-26 Rev.3 2009-01-14 use a muffler if the spark arrestor mesh is missing or defective. The muffler is designed to reduce the noise level and to direct the exhaust gases away from the operator. The exhaust gases are hot and can contain sparks, which may cause fire if directed against dry and combustible material. Starter Replacing the starter cord •Loosen the screws that hold the starter against the crankcase and remove the starter. • Pull out the cord approx. 30 cm and hook it into the notch in the rim of the pulley. Release the recoil spring by letting the pulley rotate slowly backwards. • Undo the bolt in the centre of the pulley and remove the drive disc (A), drive disc spring (B) and the pulley (C). Insert and secure a new starter cord in the starter pulley. Wind approx. 3 turns of the starter cord on the starter pulley. Fit the starter pulley so that the end of the recoil spring (D) hooks into the starter pulley. Now assemble the drive disc spring, drive disc and the bolt in the centre of the pulley. Carry the starter cord through the hole in the starter housing and the starter handle. Tie a good knot on the starter cord. Tensioning the recoil spring •Hook the starter cord in the notch in the pulley and turn the starter pulley about 2 turns clockwise. Note! Check that the pulley can be turned at least a further 1/2 turn when the starter cord is pulled all the way out. Stretch the line with the handle. Move your thumb and release the line. See the figure below. ! WARNING! When the recoil spring is wound up in the starter housing it is under tension and can, if handled carelessly, pop out and cause personal injury. Care must be exercised when replacing the return spring or the starter cord. Wear protective glasses and protective gloves. 12
MAINTENANCE English – 35115 13 81-26 Rev.3 2009-01-14 Replacing the return and drive springs Recoil spring (A) •Lift up the starter pulley. See instructions under the heading Changing a broken or worn starter cord. Remember that the recoil spring is coiled under tension in the starter housing. • Remove the cassette with the recoil spring from the starter. • Lubricate the recoil spring with light oil. Fit the cassette with recoil spring in the starter. Fit the starter pulley and tension the recoil spring. Drive disc spring (B) •Undo the bolt in the centre of the pulley and remove the drive disc and the drive disc spring. • Replace the drive disc spring and fit the drive disc above the spring. Fitting the starter •To fit the starter, first pull out the starter cord and place the starter in position against the crankcase. Then slowly release the starter cord so that the pulley engages with the pawls. • Fit and tighten the screws that hold the starter. Air filter The air filter must be regularly cleaned to remove dust and dirt in order to avoid: • Carburettor malfunctions • Starting problems • Loss of engine power • Unnecessary wear to engine parts. • Excessive fuel consumption. • Remove the air filter after taking off the air filter cover. When refitting make sure that the air filter seals tightly against the filter holder. Clean the filter by brushing or shaking it. The filter can be cleaned more thoroughly by washing it in water and detergent. An air filter that has been in use for a long time cannot be cleaned completely. The filter must therefore be replaced with a new one at regular intervals. A damaged air filter must always be replaced. A HUSQVARNA chain saw can be equipped with different types of air filter according to working conditions, weather, season, etc. Contact your dealer for advice. A B
MAINTENANCE 36 – English115 13 81-26 Rev.3 2009-01-14 Spark plug The spark plug condition is influenced by: • Incorrect carburettor adjustment. • An incorrect fuel mixture (too much or incorrect type of oil). • A dirty air filter. These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difficulties. If the machine is low on power, difficult to start or runs poorly at idle speed: always check the spark plug first before taking any further action. If the spark plug is dirty, clean it and check that the electrode gap is 0.5 mm. The spark plug should be replaced after about a month in operation or earlier if necessary. Note! Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/cylinder. Check that the spark plug is fitted with a suppressor. Lubricating the bar tip sprocket Lubricate the bar tip sprocket each time you refuel. Use the special grease gun and a good quality bearing grease. Needle bearing lubrication The clutch drum has a needle bearing on the output shaft. This needle bearing must be lubricated regularly. When lubricating, remove the clutch cover by loosening the two bar nuts. Lay the saw on its side with the clutch drum upwards. Lubrication involves engine oil dripping into the centre of the clutch drum as it rotates. Cooling system To keep the working temperature as low as possible the machine is equipped with a cooling system. The cooling system consists of: 1 Air intake on the starter. 2 Air guide plate. 3 Fins on the flywheel. 4 Cooling fins on the cylinder. 5 Cylinder cover (directs cold air over the cylinder). Clean the cooling system with a brush once a week, more often in demanding conditions. A dirty or blocked cooling system results in the machine overheating which causes damage to the piston and cylinder.
MAINTENANCE English – 37115 13 81-26 Rev.3 2009-01-14 ”Air Injection” centrifugal cleaning Centrifugal cleaning means the following: All air to the carburettor passes through the starter. Dirt and dust is centrifuged out by the cooling fan. IMPORTANT! In order to maintain operation of the centrifugal cleaning system it must be regularly maintained. Clean the air intake to the starter, the fins on the flywheel, the space around the flywheel, inlet pipe and carburettor compartment. Winter use Running problems can occur when using the machine in the cold and snowy conditions caused by: • Too low engine temperature. • Icing of the air filter and carburettor. Special measures are therefore often required: • Partly mask the air inlet on the starter to increase the working temperature of the engine. Temperature -5°° ° °C or colder: For running the machine in cold weather or powder snow, a special cover is available, which is mounted on the starter housing. This reduces the intake of cold air and prevents large amounts of snow from being sucked in. CAUTION! If the special winterising kit has been fitted or any measures have been taken to increase the temperature these changes must be reversed before the machine is used in normal temperature conditions. Otherwise there is a risk of overheating, resulting in severe damage to the engine. IMPORTANT! Any maintenance other than that described in this manual must be carried out by your servicing dealer (retailer).
38 – English MAINTENANCE 115 13 81-26 Rev.3 2009-01-14 Maintenance schedule The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. Daily maintenanceWeekly maintenanceMonthly maintenance Clean the outside of the machine.On chain saws without a catalytic converter, check the cooling system weekly.Check the brake band on the chain brake for wear. Replace when less than 0.6 mm (0,024 inch) remains at the most worn point. Check that the components of the throttle control work safely. (Throttle lockout and throttle control.)Check the starter, starter cord and return spring.Check the clutch centre, clutch drum and clutch spring for wear. Clean the chain brake and check that it operates safely. Make sure that the chain catcher is undamaged, and replace it if necessary.Check that the vibration damping elements are not damaged.Clean the spark plug. Check that the electrode gap is 0.5 mm. The bar should be turned regularly for more even wear. Check the lubrication hole in the bar, to be sure it is not clogged. Clean the bar groove. If the bar has a sprocket tip, this should be lubricated. Lubricate the clutch drum bearing.Clean the outside of the carburettor. Check that the bar and chain are getting sufficient oil.File off any burrs from the edges of the bar.Check the fuel filter and the fuel hose. Replace if necessary. Check the saw chain with regard to visible cracks in the rivets and links, whether the saw chain is stiff or whether the rivets and links are abnormally worn. Replace if necessary. Clean or replace the spark arrestor mesh on the muffler.Empty the fuel tank and clean the inside. Sharpen the chain and check its tension and condition. Check the drive sprocket for excessive wear and replace if necessary. Clean the carburettor compartment.Empty the oil tank and clean the inside. Clean the starter units air intake.Clean the air filter. Replace if necessary.Check all cables and connections. Check that nuts and screws are tight. Check that the stop switch works correctly. Check that there are no fuel leaks from the engine, tank or fuel lines. On chain saws with a catalytic converter, check the cooling system daily.
English – 39 TECHNICAL DATA 115 13 81-26 Rev.3 2009-01-14 Technical data Note 1: Noise emissions in the environment measured as sound power (LWA) in conformity with EC directive 2000/14/EC. Note 2: Equivalent sound pressure level, according to ISO 22868, is calculated as the time-weighted energy total for noise pressure levels under various working conditions with the following time distribution: 1/3 idling, 1/3 max. load, 1/3 max. speed. Note 3: Equivalent vibration level, according to ISO 22867, is calculated as the time-weighted energy total for vibration levels under various working conditions with the following time distribution: 1/3 idling, 1/3 max. load, 1/3 max. speed. 445445e450e Engine Cylinder displacement, cm345,745,750,2 Cylinder bore, mm424244 Stroke, mm333333 Idle speed, rpm270027002700 Power, kW/ rpm2,1/90002,1/90002,4/9000 Ignition system Manufacturer of ignition systemWalbroWalbroWalbro Type of ignition systemMBU-16MBU-16MBU-16 Spark plugNGK BPMR 7A/ Champion RCJ 7Y/ Husqvarna PR 17YNGK BPMR 7A/ Champion RCJ 7Y/ Husqvarna PR 17YNGK BPMR 7A/ Champion RCJ 7Y/ Husqvarna PR 17Y Electrode gap, mm0,50,50,5 Fuel and lubrication system Manufacturer of carburettorZamaZamaZama Carburettor typeEL 37EL 37EL 37 Fuel tank capacity, litre0,450,450,45 Oil pump capacity at 9,000 rpm, ml/min131313 Oil tank capacity, litre0,260,260,26 Type of oil pumpNot adjustableNot adjustableNot adjustable Weight Chain saw without bar or chain, empty tanks, kg4,95,15,1 Noise emissions (see note 1) Sound power level, measured dB(A)112112113 Sound power level, guaranteed LWA dB(A)114114115 Sound levels (see note 2) Equivalent sound pressure level at operator’s ear, measured according to relevant international standards, dB(A)103103104 Vibration levels (see note 3) Front handle, m/s21,91,92,3 Rear handle, m/s22,62,62,7 Chain/bar Standard bar length, inch/cm13/3313/3313/33 Recommended bar lengths, inch/cm13-20/33-5013-20/33-5013-20/33-50 Usable cutting length, inch/cm12-19/31-4912-19/31-4912-19/31-49 Pitch, inch/mm0,325/8,250,325/8,250,325/8,25 Thickness of drive links, inch/mm0,050/1,30,050/1,30,050/1,3 0,058/1,50,058/1,50,058/1,5 Type of drive sprocket/number of teethSpur/7Spur/7Spur/7 Chain speed at max. power, m/sec17,317,317,3
40 – English TECHNICAL DATA 115 13 81-26 Rev.3 2009-01-14 Bar and chain combinations The following combinations are CE approved. Saw chain filing and file gauges BarChain Length, inchPitch, inchGauge, mmMax. nose radiusTypeLength, drive links (no.) 130,325 1,3 10T Husqvarna H30 56 150,32510T64 160,32510T66 180,32510T72 200,32510T78 130,325 1,5 10T Husqvarna H25 56 150,32510T64 160,32510T66 180,32510T72 200,32512T78