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Honeywell L8124a C Manual

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    							® U.S. Registered Trademark
    Copyright © 2001 Honeywell  •  All Rights Reserved 
    INSTALLATION INSTRUCTIONS
    60- 0786- 7
    L8124B,E,G,L
    Aquastat
    ® Relays
    APPLICATION
    These immersion type controllers provide high limit, low 
    limit, and circulator control in forced hydronic heating 
    systems that include domestic hot water. Table 1 lists the 
    various TRADELINE
    ® models and applications.
    SPECIFICATIONS
    Low Limit:
    Setting: 110°F to 220°F (43°C to 104°C), adjustable.
    Differential: 10°F to 25°F (6°C to 14°C), adjustable. 
    High Limit:
    Setting: 130°F to 240°F (54°C to 116°C), adjustable.
    Differential: 10°F (6°C), fixed.
    Table 1. L8124 Models and Applications.
    a Multizone control can be provided using a separate circulator and R845 Relay for each zone.b Contacts are not powered; rated for switching of millivoltage loads.
    These Aquastat
    ® Relays have a diaphragm powerhead 
    and Micro Switch Assembly that respond to temperature 
    changes in the boiler water. L8124B has contacts rated 
    for millivoltage loads. L8124E and G have large 
    transformers and extra terminals for supplying power to 
    low voltage valves. L8124L includes ZC-ZR terminals for 
    multizone control, using a separate circulator and R845 
    Relay for each zone, and a large transformer and extra 
    terminals for low voltage zone valves. All models have a 
    case that allows vertical or horizontal mounting and 
    include a tube of heat-conductive compound and limit 
    stops.
    Do not use these Aquastat
    ® Relays where the pressure 
    can exceed 100 psi (689.5 kPa) on the bulb when 
    inserted directly or 200 psi (1379 kPa) when using an 
    immersion well, or where the ambient temperature can 
    exceed 150°F (66°C) at the case or 265°F (129°C) at the 
    sensing element
    INSTALLATION
    When Installing This Product…
    1.Read these instructions carefully. Failure to follow 
    them could damage the product or cause a 
    hazardous condition.
    2.Check the ratings given in the instructions and on 
    the product to make sure the product is suitable for 
    your application.
    3.Installer must be a trained, experienced service 
    technician.
    4.After installation is complete, check out product 
    operation as provided in these instructions. Model 
    NumberBurner 
    Control 
    CircuitCan Be used 
    For Multizone 
    With 
    Circulators
    a
    Number of V8043 
    Zone Valves 
    Powered Without 
    Additional 
    TransformerElectrical Ratings
    Burner Circuit Circulator Circuit
    L8124B
    b— — 0.25A at 1/4 to 12 Vdc 120 Vac: 7.4A (full load), 44.4A  
    (locked rotor).
    240 Vac: 3.7A (full load), 22.2A 
    (locked rotor). L8124E 24V Yes 2 1.25A at 24 Vac; 30 VA 
    (total load) B
    1-B2, TV-Z
    L8124G 120V — 2 Same as circulator 
    rating.
    L8124L 120V Yes 2
    60-0786-7.fm  Page 1  Friday, March 11, 2005  3:19 PM 
    						
    							L8124B,E,G,L AQUASTAT® RELAYS
    60-0786—7 2
    .
    Fig. 1. Internal view of L8124G,L.
    WARNINGExplosion Hazard.
    Can cause serious injury, death or property 
    damage.
    Use this product only in systems with a pressure 
    relief valve.
    WARNINGElectrical Shock Hazard.
    Can cause serious injury or death.
    Disconnect power supply before beginning 
    installation to prevent electrical shock or 
    equipment damage.
    IMPORTANT:
    1. Terminals on these Aquastat
    ® Relays are 
    approved for copper wire only.
    2. Immersion well must snugly fit sensing element 
    and bulb must rest against bottom of well. Bend 
    the tubing, if necessary, to hold bulb against 
    bottom of well. Do not make a sharp bend in the 
    tubing. A sharp bend may produce a break in 
    the tubing and cause loss of fill. This condition 
    causes the high and low limit controllers to be 
    continuously made. 
    3. Use the heat-conductive compound furnished 
    with these TRADELINE
    ® L8124 models to 
    obtain best thermal response. Fold the plastic 
    bag of compound lengthwise and twist it gently. 
    Snip off the end and work open end of bag all 
    the way into the well. Slowly pull the bag out 
    while squeezing it firmly to evenly distribute the 
    compound.
    MountingPosition mounting bracket properly on back of case for 
    mounting case horizontally or vertically, as desired. See 
    Fig. 2.Fig. 2. Convertible case is designed for horizontal 
    or vertical mounting.
    1.Shut off the electric power and remove the old 
    control. Leave the old immersion well in place if it is 
    suitable for use with the L8124. A 124904 Well 
    Adapter (purchased separately) can be used to 
    convert some old wells to be compatible with the 
    L8124 mounting. See form 68-0040 for ordering 
    information.
    2.If the old well is unsuitable, drain the system, 
    remove the old well, install a new immersion well, 
    then refill the system. Refer to form 68-0040, Wells 
    and Fittings for Temperature Controllers, to order 
    well. Make sure the well is screwed in tightly 
    enough to prevent leakage.
    NOTE:  Do not attempt to tighten well using the case as 
    a handle.
    3.Loosen, but do not remove, the immersion well 
    clamp screw.
    4.If the immersion well fits the L8124 Immersion Well 
    Clamp, proceed as follows:
    a. Partially fill the immersion well with 
    heat-conductive compound. Fold the plastic 
    bag of compound lengthwise and twist it gently. 
    Snip off the end and work open end of bag all 
    the way into the well. Slowly pull out the bag  
    while squeezing it firmly to evenly distribute the 
    compound in the well. Wipe excess compound 
    from outer end of the well.
    b. Insert the bulb into the well, assuring the bulb 
    bottoms in the well.
    c. Make sure the well fits into the hole in the case. 
    Position the clamp properly on the well flange, 
    then tighten the clamp screw.
    d. Center the loop of excess capillary tubing in 
    front of the immersion well so it cannot touch 
    any electrical parts.
    NOTE: Some models have a tubing length adjustable to 
    3 in. (76 mm). In these models, pull out extra 
    tubing from inside the case if needed.
    M8853
    DIFFERENTIAL
    SETTING
    LOW LIMIT
    SETTING
    GROUND
    SCREW
    HIGH LIMIT
    SETTING
    TRANSFORMER
    FOR THERMOSTATCIRCUIT
    CIRCULATOR
    RELAY
    BRACKET POSITION FOR 
    VERTICAL MOUNTING
    BRACKET POSITION FOR 
    HORIZONTAL MOUNTINGM1798
    60-0786-7.fm  Page 2  Friday, March 11, 2005  3:19 PM 
    						
    							L8124B,E,G,L AQUASTAT® RELAYS
    3 60-0786—7
    5.5.If the old immersion well is otherwise suitable but 
    does not fit the L8124 Clamp, the124904 Well 
    Adapter (ordered separately) must be used as 
    follows:a. After loosening the immersion well clamp 
    screw, fit the adapter onto the capillary tube 
    (Fig. 3).
    b. Make sure the adapter fits into the hole in the 
    case. Position the clamp properly on the 
    adapter flange, then tighten the clamp screw.
    c. Return to step 4a. above, and complete the 
    installation.
    Fig. 3. Position of bulb in immersion well and use of well adapter.
    Wiring
    IMPORTANT: 
    Terminals on the L8124 Aquastat® Relay are 
    approved for use with copper wire only. The 
    terminals allow wraparound wiring only.
    1.Strip 7/16 in. of 
    insulation from the wire 
    end.
    2.Wrap the wire at least 
    three fourths of the 
    distance around the 
    screw as shown.
    3.Using a standard, 
    flat-headed screwdriver, tighten the screw until 
    the wire is snugly in contact with the screw and 
    contact plate.
    4. Tighten the screw an additional one-half turn.
    NOTE: Do not use a push-type ratchet screwdriver.Be sure all wiring complies with local electrical codes and 
    ordinances. Do not exceed the limits in the Application 
    section when applying this control. 
    Disconnect power before wiring to prevent electrical 
    shock or equipment damage.
    Refer to insert inside of Aquastat Relay cover or to Table 
    1 for electrical ratings and maximum load information.
    Use manufacturer instructions when wiring controlled 
    equipment or refer to typical hookups in Fig. 4 through 
    11 .
    When the B1 terminal on the device being replaced is a 
    1/4 in. tab terminal, use the existing wiring harness 
    terminals to install the replacement device. When B1 on 
    the device being replaced is a screw terminal, insert the 
    provided tab terminal to screw terminal adapter on the 
    1/4 in. tab terminals of the replacement device. After the 
    adapter is installed, the existing wrap-around wire end 
    can be reused to make an electrical connection to the B1 
    terminal.
    CONTROLLER
    CASE
    IMMERSION
    WELL CLAMP
    ADAPTERIMMERSION
    WELL SPUDBOILER
    OLD IMMERSION
    WELL ASSEMBLY BACK OF
    CONTROLLER
    CASE
    IMMERSION
    WELL CLAMP
    SCREWADAPTER
    SENSING 
    BULB
    HEAT-CONDUCTIVE COMPOUND
    SETSCREW CAPILLARY
    TUBE (C)IMMERSION
    WELL CLAMP
    IMMERSION
    WELL CLAMP SCREWSHORT TUBE 
    FITS IN CENTRAL
    RECESS OF ADAPTER
    BEND THE CAPILLARY TUBE TO HOLD THE SENSING BULB IN GOOD THERMAL CONTACT WITH THE IMMERSION WELL AT POINTS  (A) AND (B).
    ASSURE THAT CAPILLARY TUBE FITS FREELY IN THE ADAPTER SO THE TENSION OF THE CAPILLARY TUBE AT POINT (C) 
    HOLDS THE SENSING BULB IN GOOD THERMAL CONTACT WITH THE IMMERSION WELL AT POINT (D).
    M8830
    1
    1
    2
    2(D)
    (B)(A)
    M8843
    60-0786-7.fm  Page 3  Friday, March 11, 2005  3:19 PM 
    						
    							L8124B,E,G,L AQUASTAT® RELAYS
    60-0786—7 4
    Fig. 4. L8124B in gas-fired, millivolt, forced hot water, tankless, zoned pump system.
    Fig. 5. L8124B single zone connections and internal 
    schematic.Fig. 6. L8124Esingle zone connections and internal 
    schematic.
    L1 (HOT)
    L2
    1
    2
    3
    POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
    CONTROL CASE MUST BE CONNECTED TO EARTH GROUND. USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.
    TT
    1
    23
    456
    M8841
    THPP
    1
    2
    3TRPP
    MILLIVOLTAGE
    GAS VALVE
    (eg, VS820)Q313A
    PILOT
    GENERATOR L8124E
    G
    L2 L1
    C1 C2TT
    B2 B1
    T87F
    R845 RELAY
    TT
    1
    23
    456
    T87F
    R845 RELAY
    TT
    1
    23
    456
    T87F
    R845 RELAY
    PUMP PUMP PUMP
    M8842
    L1 
    (HOT)
    L2
    1
    3
    1
    2
    2
    POWER SUPPLY. PROVIDE 
    DISCONNECT MEANS AND 
    OVERLOAD PROTECTION 
    AS REQUIRED.
    CONTROL CASE MUST BE 
    CONNECTED TO EARTH GROUND.
    USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.
    MILLIVOLTAGEGAS  VALVE LINE VOLTAGE
    CIRCULATOR
    C2C1
    B2 B1
    TH
    TH
    PP
    PP R
    BHIGH 
    LIMIT1K1 B R
    W
    LOW LIMIT/
    CIRCULATOR1K21 G
    T
    TL8124B LOW VOLTAGE
    THERMOSTAT
    1K3 1K2
    POWERPILE®
    3M8803
    L1 
    (HOT)
    L2
    1
    3
    1
    2
    3
    2
    POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 
    OVERLOAD PROTECTION AS REQUIRED.
    CONTROL CASE MUST BE CONNECTED TO EARTH GROUND.
    USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.
    LOW VOLTAGE
    GAS  VALVE
    (eg, VR8300)LINE VOLTAG
    ECIRCULATOR
    C2C1
    B2 B1 R
    B HIGH 
    LIMIT Z
    1K1 B R
    W
    LOW LIMIT/
    CIRCULATOR 1K
    21 G
    T
    TVL8124E LOW VOLTAGE
    THERMOSTAT
    1K2
    TR 
    TH
    60-0786-7.fm  Page 4  Friday, March 11, 2005  3:19 PM 
    						
    							L8124B,E,G,L AQUASTAT® RELAYS
    5 60-0786—7
    Fig. 7. L8124E in 24V, gas-fired, forced hot water, tankless, zoned, pump system.
    Fig. 8. L8124E in 24V, gas-fired forced hot water, 
    tankless system.
    Fig. 9. L8124G,L multizone system with zone valve 
    connections and internal schematic.
    L1 (HOT)
    L2
    1
    2
    3
    POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
    CONTROL CASE MUST BE CONNECTED TO EARTH GROUND. USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.
    TT
    1
    23
    456
    M1794A
    TH
    123TRLOW VOLTAGE
    GAS VALVE
    (eg, VR8300)
    L8124E
    AQUASTAT®
     RELAY
    G
    L2 L1
    C1 C2TT
    B2 B1
    T87F
    R845 RELAY
    TT
    1
    23
    456
    T87F
    R845 RELAY
    TT
    1
    23
    456
    T87F
    R845 RELAY
    PUMP PUMP PUMP
    L1 
    (HOT)
    L21
    2
    3
    2
    3
    1
    TH
    TR
    LOW VOLTAGE
    GAS VALVE
    (eg, VR8300)L8124E
    G
    L2 L1
    C1 C2TT
    B2 B1
    T87F
    POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 
    OVERLOAD PROTECTION AS REQUIRED.
    CONTROL CASE MUST BE CONNECTED TO EARTH GROUND
    . USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.CIRCULATOR
    M1796A
    M1795B
    L1 
    (HOT)
    L2
    1
    1
    2
    3
    4
    3
    2
    4
    POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 
    OVERLOAD PROTECTION AS REQUIRED.
    UP TO TWO V8043F ZONE VALVES CAN BE POWERED WITH
    L8124G,L. ADD ADDITIONAL TRANSFORMER FOR EVERY
    TWO OR LESS VALVES.
    CONTROL CASE MUST BE CONNECTED TO EARTH GROUND.
    USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.
    LINE VOLTAGEOIL BURNER
    RELAY OR
    GAS VALVE
    LINE VOLTAG
    ECIRCULATOR B2
    C2
    C1
    ZR
    B1 RB
    HIGH 
    LIMIT Z
    1K1
    B R
    W
    LOW LIMIT/
    CIRCULATOR 1K
    21 G
    T
    TVL8124G,L ZONE 1
    THERMOSTAT
    1K2
    V8043F
    TH
    TRTHTR
    ZONE 2
    THERMOSTAT
    V8043F
    TH
    TRTHTR
    ZC
    60-0786-7.fm  Page 5  Friday, March 11, 2005  3:19 PM 
    						
    							L8124B,E,G,L AQUASTAT® RELAYS
    60-0786—7 6
    Fig. 10. L8124E multizone system with circulator connections and internal schematic.
    Fig. 11. L8124L multizone system with circulator connections and internal schematic.
    M8828
    L1 
    (HOT) L21
    1
    2
    3POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 
    OVERLOAD PROTECTION AS REQUIRED.
    CONTROL CASE MUST BE CONNECTED TO EARTH 
    GROUND. USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.
    2
    1
    4
    3
    5
    6
    ZONE 1
    LOW VOLTAGETHERMOSTAT R845A RELAY ZONE 1
    ZONE 1
    CIRCULATOR TO ADDITIONAL
    R845A RELAYS
    FOR OTHER ZONES
    2
    3
    LOW VOLTAGE
    GAS  VALVE (eg, VR8300) C2C1
    B2 B1 R
    B HIGH 
    LIMIT Z
    1K1 B R
    W
    LOW LIMIT/
    CIRCULATOR 1K
    21 G
    T
    TVL8124E
    1K2
    TR 
    TH THTR
    M8829
    L1 
    (HOT)L21
    3
    1
    2
    3
    2
    POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 
    OVERLOAD PROTECTION AS REQUIRED.
    CONTROL CASE MUST BE CONNECTED TO EARTH 
    GROUND. USE GROUNDING SCREW PROVIDED.
    B1 IS 1/4 IN. TAB TERMINAL.
    2
    1
    4
    3
    5
    6 LOW VOLTAGE
    THERMOSTAT
    ZONE 1
    ZONE 2
    LOW VOLTAGE
    THERMOSTAT R845A RELAY ZONE 2
    ZONE 2
    CIRCULATO
    R
    TO ADDITIONAL
    R845A RELAYS
    FOR OTHER ZONES
    LINE VOLTAGE
    OIL BURNER
    RELAY OR
    GAS VALVE
    LINE VOLTAGE
    CIRCULATOR
    ZONE 1 B2
    C2
    C1
    ZR
    B1 RB
    HIGH 
    LIMIT Z
    1K1
    B R
    W
    LOW LIMIT/
    CIRCULATOR 1K
    21 G
    T
    TVL8124L
    1K2
    ZC
    60-0786-7.fm  Page 6  Friday, March 11, 2005  3:19 PM 
    						
    							L8124B,E,G,L AQUASTAT® RELAYS
    7 60-0786—7
    Fig. 12. Relationship of setpoints and 
    differential adjustments.
    Fig. 13. Setting stop in position to limit the high limit 
    setting to 180°F (82°C).
    OPERATION (FIG. 12)
    High LimitThe high limit opens and turns off the burner when the 
    water temperature reaches the set point. The high limit 
    automatically resets after the water temperature drops 
    past the set point and through the 10°F (6°C) differential.
    WARNINGExplosion Hazard.
    Can cause serious injury, death or property 
    damage.
    Use this product only in systems with a pressure 
    relief valve.
    Low Limit and CirculatorOn a temperature rise, with the adjustable differential at 
    the minimum setting of 10°F (6°C), the burner circuit 
    (R-B) breaks and the circulator circuit (R-W) makes at 
    the control set point. On a temperature drop of 10°F 
    (6°C) below the set point, the R-B circuit makes and the 
    R-W circuit breaks.
    At any differential setting greater than 10°F (6°C), the 
    R-B make temperature and R-W break temperature 
    remains the same control setting minus 10°F (6°C). The 
    R-B break and R-W make temperature are the setpoint 
    temperature plus the difference between the differential 
    setting and 10°F (6°C).
    EXAMPLE: The set point is set at 140°F (60°C); the 
    differential is set at 25°F (14°C). On a temperature rise,  
    R-B breaks and R-W makes at 155°F (68°C). On a 
    temperature fall, R-B makes and R-W breaks at 130°F 
    (54°C).
    SETTING
    Follow the boiler manufacturer recommendations when 
    making the L8124 settings. The high limit setting must be 
    at least 20°F (11°C) higher than the low limit setting. 
    Place the indicators over the selected temperature 
    marks. Set the low limit differential by turning the 
    differential adjustment knob to the desired amount of 
    differential.
    Set the thermostat heat anticipator at 0.2A.
    Setting StopA setting stop (Honeywell part no. 126580, ordered 
    separately) can  be installed on the adjusting knob to 
    prevent turning the knob beyond a predetermined point. 
    Fig. 13 shows it installed on high limit switch knob to 
    prevent setting higher than 200°F (93°C).
    To install the setting stop, proceed as follows:
    1.Turn knob to the established setting limit.
    2.Place setting stop over knob in position so arm of 
    setting stop strikes (after stop is pressed into 
    place) projection A and prevents turning the knob 
    beyond the desired limit setting.
    IMPORTANT: 
    The setting stop cannot be reset once it is in 
    place. If the stop must be removed, snip it off 
    with cutters—do not twist it off.
    3.Press setting stop tightly onto knob so its inner 
    teeth  securely engage knob.
    4.Turn knob back and forth several times to make 
    sure stop functions properly.
    5.When all settings are made, replace the cover.
    CHECKOUT
    Put the system into operation and observe each function 
    through at least one complete cycle. Be sure the control 
    operates as intended.
    LOW LIMIT 
    AND 
    CIRCULATOR
    SETTING
    HIGH LIMITSETTINGSWITCH BREAKS ON 
    TEMPERATURE RISE. 
    BURNER TURNS OFF. 
    CIRCULATOR OPERATES ON A CALL FOR HEAT.
    SWITCH MAKES ON 
    TEMPERATURE FALL.
    BURNER OPERATES ON A
     CALL FOR HEAT.
    SWITCH MAKES R-W 
    AND BREAKS R-B ON 
    TEMPERATURE RISE.
    SWITCH MAKES R-B AND
     BREAKS R-W ON 
    TEMPERATURE FALL. 
    BURNER IS ON TO 
    MAINTAIN MINIMUM 
    WATER TEMPERATURE. 
    CIRCULATOR IS OFF.
    110°F  (43°C) 240°F  (116°C)
    M1523
    SWITCH MAKES R-W 
    AND BREAKS R-B ON 
    TEMPERATURE RISE.
    WHEN WATER REACHES PROPER TEMPERATURE, THE BURNER 
    SHUTS OFF OR THE CIRCULATOR PUMP STARTS (WHEN CALLING
     FOR HEAT).
    1
    1
    10°F  (6°C)
    DIFFERENTIAL 25°F  (14°C)
    DIFFERENTIAL
    10°F  (6°C)
    DIFFERENTIAL
    220200
    160
    140
    180
    SETTING STOP
    SETTING
    STOP ARM
    PROJECTION AKNOB SET AT 180°F (82°C)
    M28441
    1
    SCALE MARKINGS IN FAHRENHEIT ONLY.
    60-0786-7.fm  Page 7  Friday, March 11, 2005  3:19 PM 
    						
    							L8124B,E,G,L AQUASTAT® RELAYS
    60-0786—7 8
    MATERIAL SAFETY DATA SHEET
    Section 1. Product And Company 
    Identification
    Product Name: Heat Conductive Compound
    MSDS ID: DS9021
    Synonyms: MS1699
    Product Use: Heat conductive material used to enhance 
    contact and heat transfer in temperature sensor 
    applications.
    Manufacturer: Honeywell Inc., 1985 Douglas Drive North, 
    Minneapolis, MN 55422.Date Released: October 8, 1999
    Customer Response Center: 800-328-5111
    Emergency Telephone Information: 888-809-3787
    NFPA Ratings:
    Health 0; Flammability 1; Reactivity 0; Personal 
    Protection B
    Section 2. Composition, Information on 
    Ingredients
    Additional Information: Part No. 120650 (0.5 oz tube); Part No. 107408 (4 oz can); Part No. 197007 (5 gallon 
    container). May also contain minute amounts of lithium and molybdenum lubricant compounds.
    Section 3. Hazard Identification
    Acute Health Effects:Skin: Excessive contact may cause skin irritation and 
    dermatitis.
    Eye: Direct contact with eye will cause irritation.
    Inhalation: No adverse effects are expected.
    Ingestion: Ingestion of product may cause nausea, 
    vomiting and diarrhea.
    Chronic Health Effects:Existing skin rash or dermatitis may be aggravated by 
    repeated contact.
    OSHA Hazard Classifications: None.
    Carcinogenicity: Not considered to be a carcinogen by 
    either OSHA, NTP, IARC, or ACGIH.
    Section 4. First Aid MeasuresEye Contact: Flush eyes with water for 15 minutes. 
    Remove any contact lenses and continue to flush. 
    Obtain medical attention if irritation develops and 
    persists.Skin Contact: Remove excess with cloth or paper. 
    Wash thoroughly with mild soap and water. Obtain 
    medical attention if irritation develops and persists.
    Ingestion: Contact physician or local poison control 
    center immediately.
    Inhalation: Remove patient to fresh air and obtain 
    medical attention if symptoms develop.
    Section 5. Fire Fighting MeasuresMaterial Flash Point: > 383°F (195°C). Will burn if 
    exposed to flame.
    Extinguishing Media: Carbon dioxide, dry chemical or 
    foam.
    Special Fire Fighting Procedures: None.
    Explosion Hazards: None. Aluminum powder can 
    react with water to release flammable hydrogen gas. 
    In the form of this product, this reaction is not 
    expected.
    Section 6. Accidental Release MeasuresScrape up and dispose of as solid waste in 
    accordance with state and federal regulations. Ingredient CAS Number Percent PEL TVL
    #2 Lithium Complex Grease (70%):
    Mineral Oil 64742-65-0 35-50
    5 mg/m
    35 mg/m3
    Mineral Oil 64742-62-7 20-25
    5 mg/m35 mg/m3
    Lithium Hydrostearate/Sebacate 
    Complex68815-49-6 4-9 — —
    Zinc Alkyldithiophosphate 68649-42-3 0-2 — —
    Aluminum Paste (30%):
    Aluminum, as Al 7429-90-5 20-25
    15 mg/m
    310 mg/m3
    Aliphatic Petroleum Distillates 8052-41-3 10-15
    2900 mg/m3525 mg/m3
    Stearic Acid 57-11-4 1-2 — —
    Aromatic Petroleum Distillates 64742-95-6 1-2
    5 mg/m35 mg/m3
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    9 60-0786—7
    Section 7. Handling and StorageStore in dry place. Keep container closed when not in 
    use.
    Section 8. Exposure Controls and 
    Personal Protection.
    Ventilation: No special ventilation is required when 
    working with this product.
    Respiratory Protection: None required.
    Eye Protection: Not normally required. However, use 
    chemical safety goggles or faceshield if potential for 
    eye contact exists, especially if material is heated.
    Hand/Clothing Protection: Not normally required. 
    Protective gloves and clothing are recommended, as 
    material is difficult to remove from skin and clothing.
    Other Protective Equipment: None required.
    Section 9. Physical and Chemical 
    Properties
    Appearance/Odor: Aluminum color, semi-solid 
    material, pleasant odor.
    Solubility in Water: Negligible.
    Specific Gravity: 0.86.
    Section 10. Stability and ReactivityStability: Stable.
    Reactivity: Hazardous polymerization will not occur.Incompatibilities: Strong oxidizing agents and 
    halogens.
    Hazardous Decomposition Products: Carbon dioxide, 
    carbon monoxide.
    Section 11. Toxicology Information.No data available.
    Section 12. Ecological InformationChemical Fate Information: Hydrocarbon compo-
    nents will biodegrade in soil; relatively persistent in 
    water.
    Section 13. Disposal ConsiderationDispose of as solid waste in accordance with local, 
    state and federal regulations.
    Section 14. Transportation InformationDOT Classification: Not classified as hazardous.
    Section 15. Regulatory InformationSARA Title III Supplier Notification: Include in Section 
    311/312 inventory reports if amounts exceed 10,000 
    pounds. Aluminum compounds are subject to the 
    reporting requirements under Section 313 of 
    Emergency Planning and Community Right-To-Know 
    Act of 1986 (40 CFR 372). Ingredients listed in TSCA 
    Inventory.
    Section 16. Other InformationThis information is furnished without warranty, 
    expressed or implied, except that is is accurate to the 
    best of our knowledge.
    Prepared by: PROSAR, 1295 Bandana Boulevard, Suite 335, St. Paul, MN 55108 (651-917-6100).
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