Honda Engine GC135E, GC160E Owners Manual
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21 Spark plug service Recommended spark plug: Never use a spark plug of incorrect heat range. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 3. BPR6ES (NGK) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. Remove the spark plug cap and use a spark plug wrench to remove each spark plug. 1. 06/12/01 19:16:23 32Z2L600_021
µµ µ µ 22 0.70 0.80 mm (0.028 0.031 in) Visually inspect the spark plug. Discard the spark plug if there is apparent wear, or if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 0.70 0.80 mm (0.028 0.031 in) Measure the plug gap with a feeler gauge. Correct as necessary by bending the side electrode. The gap should be: 2. 3. 06/12/01 19:16:27 32Z2L600_022
µ 23 The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and may damage the engine.Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross-threading. When installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. When reinstalling a used spark plug, tighten 1/8 1/4 turn after the spark plug seats to compress the washer.After the spark plug is seated, tighten with a spark plug wrench to compress the washer. 5. 4. 06/12/01 19:16:32 32Z2L600_023
24 Spark arrester maintenance (optional part) If the engine has been running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to maintain its efficiency. 4. MUFFLER PROTECTORSPARK ARRESTER 6mmBOLTS MUFFLER SCREW (2) Check for carbon deposits around the exhaust port and the spark arrester, and clean if necessary.Remove the muffler protector by removing the three 6 mm bolts. Remove the spark arrester from the muffler by removing the two screws. (Taking care not to damage the wire mesh.) 1. 2. 06/12/01 19:16:37 32Z2L600_024
25 Be careful not to damage the spark arrester screen. SCREEN Use a brush to remove carbon deposits from the spark arrester screen. The spark arrester must be free of breaks and holes. Replace, if necessary. Install the spark arrester and the muffler in the reverse order of disassembly. 3. 4. 06/12/01 19:16:43 32Z2L600_025
26 TRANSPORTING/STORAGE Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks in the area. When transporting the engine, keep the engine level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. DRAIN SCREW CARBURETOR Before storing the unit for an extended period; Be sure the storage area is free of excessive humidity and dust. Drain the fuel tank and carburetor into a suitable gasoline container: Empty the fuel tank into an approved gasoline container using a commercially available hand siphon. Loosen the carburetor drain screw to drain the carburetor. Retighten the drain screw. 1. 2. A. B. C. 06/12/01 19:16:49 32Z2L600_026
27 Change the engine oil (page 18 ). Pull the starter rope slowly until resistance is felt. This closes the valves, and protects them from dust and corrosion. Coat areas that may rust with a light film of oil. Cover the engine and store it on a level surface in a dry, dust free area. 5. 3. 4. 06/12/01 19:16:52 32Z2L600_027
28 TROUBLESHOOTING If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. Fuel vapor or spilled fuel may ignite. DRAIN SCREW CARBURETOR When the engine will not start: Is there fuel in the fuel tank? Is gasoline reaching the carburetor? To check, loosen the drain screw. 1. 2. 06/12/01 19:16:57 32Z2L600_028
29 If the engine still does not start, take the engine to an authorized Honda dealer. Is the control lever positioned properly (page 10, 11)? Is the spark plug in good condition? (page 21) 3. 4. 5. 06/12/01 19:17:01 32Z2L600_029
·· 30 SPECIFICATIONS Engine Dimensions Specifications may vary according to the types, and are subject to change without notice. Engine type Displacement BorexStroke Max. output Max. torque Fuel consumption Cooling system Ignition system PTO shaft rotation Fuel tank capacity Engine oil capacity Engine oil Spark plug BPR6ES (NGK) Service classification SF or SG; SAE 10W-300.58 (0.61 US qt , 0.51 Imp qt) 1.3 (0.45 US gal , 0.37 Imp gal) Counterclockwise Transistor magneto Forced air 1.2 ltr/h /3,600 rpm 7.4 N·m (0.75 kgf-m)/2,500 rpm 2.7 kW (3.7 PS)/3,600 rpm 64 42 mm (2.5 1.7 in) 135 cm (8.2 cu-in) 4-stroke, overhead cam, 1 cylinder 11.2 kg (24.7 lbs) 315 mm (12.4 in) 369 mm (14.5 in) 330 mm (13.0 in) GCAAE GC135E Model Power equipment description code LengthWidth Height Dry weight 06/12/01 19:17:11 32Z2L600_030