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Honda Engine GC135E, GC160E Owners Manual

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Page 11

11
Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.
ON
OONN CONTROL LEVER
DDiirreeccttiioonnttooppuullll
Control lever with only engine stop function:
Move the control lever to the ON position.
Pull the starter grip lightly until you feel resistance, then pull
briskly in the direction of the arrow as shown below. Return the
starter grip gently. 3.
06/12/01 19:15:24 32Z2L600_011 

Page 12

12
High altitude operation
Operation of the engine at an altitude lower than the carburetor is
jetted for may result in reduced performance, overheating, and
serious engine damage caused by an excessively lean air/fuel
mixture. At high altitude, the standard carburetor air-fuel mixture will be ex-
cessively rich. Performance will decrease, and fuel consumption
will increase.
High altitude performance can be improved by installing a smaller
diameter main fuel jet in the carburetor and readjusting the...

Page 13

13
Oil alert system
If the engine stops and will not restart, check the engine oil level
(page ) before troubleshooting in other areas.(where equipped)
6 The Oil Alert System is designed to prevent engine damage
caused by an insufficient amount of oil in the crankcase. Before
the oil level in the crankcase can fall below a safe limit, the Oil
Alert System will automatically stop the engine (the engine switch
will remain in the ON position).
06/12/01 19:15:32 32Z2L600_013 

Page 14

14 OPERATION
CHOKE RODOPEN
CONTROL LEVERSLOW FAST
OOPPEENN
If the choke rod has been pulled to the CLOSED position to start
the engine, push it to the OPEN position as soon as the engine
warms up enough to run smoothly.
Position the control lever for the desired engine speed. Control lever with engine stop function: 1.
2.
06/12/01 19:15:38 32Z2L600_014 

Page 15

15 STOPPING THE ENGINE
CONTROL LEVER CONTROL LEVERSTOP
STOP
OFFOFF
Move the control lever to the STOP position. Control lever with engine stop function:
Control lever with only engine stop function:
Move the control lever to the OFF position.
06/12/01 19:15:44 32Z2L600_015 

Page 16

16 MAINTENANCE
Shut off the engine before performing any maintenance.
To prevent accidental start-up, disconnect the spark plug cap.
Use only genuine Honda parts or their equivalent. The use of
replacement parts which are not of equivalent quality may
damage the engine.The engine should be serviced by an authorized Honda dealer
unless the owner has proper tools and service data and feels he
is mechanically qualified.
Periodic inspection and adjustment of the Honda engine is
essential if high level...

Page 17

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17
Maintenance Schedule
REGULAR SERVICE PERIOD (4)
Perform at every indicated
month or operating hours
interval, whichever comes
first.First
month
or
5hrs.Every
season
or
25 hrs.
(1)Every
season
or
50 hrs.
(2)
Check that there is no crack and abnormal wear-out in the belt, and replace if it is abnormal. For commercial use, log hours of operation to determine proper maintenance intervals. These items should be serviced by an authorized Honda dealer, unless the owner has the proper
tools and is...

Page 18

18
Oil change
ENGINE OIL CAPACITY: 1.
DRAIN PLUG OIL FILLER CAP
Drain the oil while the engine is still warm to assure rapid and
complete draining.
Please dispose of used motor oil in a manner that is compatible
with the environment. We suggest you take it in a sealed container
to your local service station for reclamation. Do not throw it in the
trash, pour it on the ground, or down a drain. Wash your hands with soap and water after handling used oil.Remove the oil filler cap and drain plug to drain the...

Page 19

19
Air cleaner service
Never run the engine without the air cleaner. Rapid engine wear
will result. 2.
AIR CLEANER COVER
ELEMENTLATCH TABS
TABS
A dirty air cleaner will restrict air flow to the carburetor. To prevent
carburetor malfunction, service the air cleaner regularly. Service
more frequently when operating the engine in extremely dusty
areas.
Press the latch tabs on the fuel tank side of the air cleaner cover,
and remove the air cleaner cover. 1.
06/12/01 19:16:13 32Z2L600_019 

Page 20

20
ELEMENT
Tap the element lightly several times on a hard surface to
remove excess dirt, or blow compressed air through the filter
from the inside out. Never try to brush the dirt off; brushing will
force dirt into the fibers. Replace the element if it is excessively
dirty.
Install the element and air cleaner cover. Remove the element. Carefully check the element for holes or
tears and replace if damaged.
3.
4. 2.
06/12/01 19:16:17 32Z2L600_020 
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