honda cr v 19997 2000 User Manual

Front Driveshafts
Reassembly (contdl
18.
19.
Place a wrench on the winding mandrel of the boot
band tool, and tighten the band until the marked
spot on the band meets the edge of the clip.
Lift up the boot band tool to bend the free end of
the band 90 to the clip. Center-punch the clip, then
fold over the remaining tail onto the clip.
Unwind the boot band tool. and cut off the excess
free end of the band to leave a 5 - 10 mm (0.2 - 0.4
in) tail protruding from the clip.
20.
CLIP
16-16
21, Bend the band...

Front Driveshafts
lnstallation
1. Install the outboard ioint into the knuckle.
KNUCKLE
OUTBOARD JOINT
Apply 0.5 - 1.0 g (0,02 - 0.04 oz) of specified grease to
the whole sDlined surface of the intermediate shaft.
After applying grease. remove the grease from the
splined grooves at intervals of 2 - 3 splines and from
the set ring groove so air can bleed from the inboard
ioint.
SET RINGReplace.
SET RING
Install a new set ring onto the driveshaft or interme-
diate shaft groove.
4. Clean the areas where the...

Front DriveshaftsIntermediate Shaft
Installation {contd}
Install the damper fork over the driveshaft and ontothe lower arm. Install the damper in the damperfork so the aligning tab is aligned with the slot inthe damper fork.
FLANGE BOLT10 x 1.25 mm€ N.m {4.i1kst.n,32 lbf.ftl ALtcNtNG TAB
12x 1.25 mm64 N.m {6.5 kgf.m, 47 lbf.ftlReplace.
7. Loosely install the flange bolts and the new self-locking nut.
8. Apply oil to the seating surface of the new spindle nut.
FRONT WHEELi WHEEL NUT 12 x 1.5 mm108 N.m...

Disassembly
NOTE: Be careful not to damage the metal rings on the
intermediate shaft during disassembly.
1. Remove the set ring.
OUTER SEALRePlace
Remove the intermediate shatt outer
bearing support.
Remove the e)dernal circlip.
SET RINGReplace.
seal from the
4. Press the intermediate shaft out of the shaft bearing
using the specialtools and a press.
ATTACHMENTo?JAF _ SH20it00
INTERMEDIATE SHAFTCheck lor damage.
5. Remove the internal circlip.
Press
+INTERNAL CIRCLIP
o
6. Press the intermediate shaft...

Intermediate Shaft
Reassembly
Note these items during reassembly:
. Clean the disassembled parts withparts with solvent.
. Be careful not to damage the metal
solvent, and dry them thoroughly with compressed
rings on the intermediate shaft during reassembly.
air. Do not wash the rubber
BEARING SUPPORT RING
INTERNAL CIRCLIP
Press the intermediate shaft bearing into the bear-ing support using the special tools and a press.
EXTERNAL CIRCLIP
DOWEL EOLT10 x 1.25 mm39 N.m 14.0 kgt m, 29lbf.ft)
Press
I
W--
L!...

4. Seat the external circlip in the groove of the inter-
mediate shaft.
Press
+ DRNER07749 - 0010000
Pack the interiorof the outer seal.2.0- 3.5 9 {0.07 - 0.12 oz)
OUTER SEAL
ATTACHMENT,52x55mm07746- 0010400
ATTACHMENT.40 x 50 mm l.D.07LAD - PW50601EXTERNALCIRCLIP
6.
Install the outer seal into the bearing support using
the special tools. The seal should be flush with the
bearing support.
Install the new set ring in the intermediate shaft
groove.
lnstallation
1. Clean the areas where the intermediate...

Rear Driveshafts
t.
Removal
Loosen the rear wh€el nuts slightly.
Raise the rear of the vehicle, and support it withsafety stands in the proper locations (see section 1),
Remove the wheel nuts and rear wheets.
SPINDLE NUT22 x 1.5 mmReplace.
WHEEL NUT12 x 1.5 mm
4.Lift up the locking tab on the spindle nut. thenremove the nut.
Remove the rear driveshafts from the rear differen-tial assembly (see section 15),
Remove the rear driveshaft outboard joint from thetrailing arm and rear hub using a plastic hammer...

3. Mark each roller and inboard joint to identify the
locations of rollers and grooves in the inboard joint.
Then remove the inboard joint on the shop towel.
INBOARD JOINTCheck splines and driveshaft ringfor wear or damage,Check inside bore for wear.Inspect {or cracks,DRIVESHAFT RING
M.rks
SHOP TOWEL
Mark the rollers and spider to identify the locations
of the rollers on the sgider, then remove the rollers,
ROLLER
Remove the circlip.
Mark the spider and driveshaft to identify the posi-
tion of the...

Rear Driveshafts
CIRCLIP
Reassembly
Note these items during reassembly:
. Clean the disassembled parts with solvent, and dry them thoroughly with compressed air. Do not wash the rubberparts with solvent,
o r..@El: Thoroughly pack the inboard joint and both joint boots with the joint grease included in the new driveshaftset.
Grease quantity:
f nboard Joint/Outboard Joint: 80 - 90 g 12.8 - 3.2 ozl
SET RINGReplace.
LEFT INBOARD JOINT(with small driveshaft ring)
BOOT BANOSBeplace.
DRIVESHAFT
RIGHT INBOARD...

1. Wrap the splines with vinyl tape to prevent damage
to the boots.
lnstall the boots onto the driveshaft, and seat the
small end of the boots into the grooves on the drive-
shaft, lf the small ends of the boots are not seated in
the grooves, the boot length adiustment will be
rncorrect.
Remove the vinyl tape from the end of the driveshaft.
Install the spider onto the driveshaft by aligning the
mark on the spider with the mark on the end of the
driveshaft.
lnstall a new circlip into the end g.oove on...