Hitachi Ex 135 W Manual

							ZAXIS  |  DASH-5   ultrASHort-Cl
ASS EXCAVAtorS
ZX135uS-5
75 kW (97 hp)        
						

							ZAXIS  |  DASH-5   ultrASHort-Cl
ASS EXCAVAtorS
ZX135uS-5
2
Engine ZX135US-5
Manufacturer and Model Isuzu 4JJ1
Non-Road Emissions Standard EPA Interim Tier 4/EU Stage IIIB
Net Rated Power (ISO 9249) 72 kW (97 hp) at 2,000 rpm
Cylinders 4
Displacement 3.0 L (182 cu. in.)
Off Level Capacity 70% (35 deg.)
Aspiration Turbocharged, air-to-air charge-air cooler
Cooling
Direct-drive, suction-type fan
Powertrain
2-speed propel with automatic shift
Maximum Travel Speed
 Low 3.4 km/h (2.1 mph)
 High 5.5 km/h (3.4 mph)
Drawbar Pull 11 000 kg (24,251 lb.)
Hydraulics
Open center, load sensing
Main Pumps 2 variable-displacement axial-piston pumps
  Maximum Rated Flow 105 L/m (28 gpm) x 2
Pilot Pump One gear
  Maximum Rated Flow 32.9 L/m (8.7 gpm)
  Pressure Setting 3930 kPa (570 psi)
System Operating Pressure
 Circuits
    Implement 34 336 kPa (4,980 psi)
    Travel 34 336 kPa (4,980 psi)
  Swing 32 300 kPa (4,685 psi)
  Power Boost 36 300 kPa (5,265 psi)
Controls Pilot levers, short-stroke, low-effort hydraulic pilot controls with shutoff lever
Cylinders BoreRod DiameterStroke
Boom (2) 105 mm (4.1 in.)70 mm (2.8 in.)995 mm (39.2 in.)
Arm (1) 115 mm (4.5 in.)80 mm (3.2 in.)1127 mm (44.4 in.)
Bucket (1) 100 mm (3.9 in.)70 mm (2.8 in.)875 mm (34.5 in.)
Electrical
Number of Batteries (12 volt) 2
Battery Capacity 300 CCA
Alternator Rating 50 amp
Work Lights 2 halogen (one mounted on boom, one on frame)
Undercarriage
Rollers (each side)  
  Carrier Rollers 1
  Track Rollers 7
Shoes, Triple Semi-Grousers (each side) 44
Track
 Adjustment Hydraulic
  Guides Front idler
 Chain Sealed and lubricated
Ground Pressure Without BladeWith Blade
Rubber Crawler Pads, 500 mm (20 in.)  43 kPa (6.24 psi)46 kPa (6.67 psi)
Triple Semi-Grouser Shoes
    600 mm (24 in.)  36 kPa (5.22 psi) 38 kPa (5.51 psi)
    700 mm (28 in.)  31 kPa (4.50 psi) 33 kPa (4.79 psi)  
						

							3
Swing MechanismZX135US-5
Swing Speed 13.3 rpm
Swing Torque 34 000 Nm (25,000 lb.-ft.)
Serviceability
Refill Capacities
  Fuel Tank 220 L (58 gal.)
  Cooling System 20 L (21.1 qt.)
  Engine Oil with Filter 17 L (18 qt.)
  Hydraulic Tank 60 L (15.9 gal.)
  Hydraulic System 125 L (33 gal.)
  Gearbox
  Swing 3.2 L (3.4 qt.)
    Propel (each) 4 L (4.2 qt.)
Operating Weights
With full fuel tank; 79-kg (175 lb.) operator; 914-mm (36 in.), 0.50-m
3 (0.65 cu. yd.), 414-kg (913 lb.) general-purpose bucket; 3.01-m (9 ft. 11 in.) arm; and 3650-kg (8,047 lb.) 
counterweight Without BladeWith Blade
  Rubber Crawler Pad, 500 mm (20 in.) 13 900 kg (30,617 lb.)14 900 kg (32,819 lb.)
  Triple Semi-Grouser Shoes
    600 mm (24 in.)  13 700 kg (30,176 lb.)14 700 kg (32,379 lb.)
    700 mm (28 in.)  13 900 kg (30,617 lb.) 14 900 kg (32,819 lb.)
Component Weights
 Undercarriage
    Rubber Crawler Pad, 500 mm (20 in.) 4639 kg (10,218 lb.) 5577 kg (12,284 lb.)
    Triple Semi-Grouser Shoes
      600 mm (24 in.)  4439 kg (9,778 lb.) 5516 kg (12,150 lb.)
      700 mm (28 in.) 4639 kg (10,218 lb.) 5732 kg (12,626 lb.)
  One-Piece Boom (with arm cylinder) 951 kg (2,095 lb.)
  Arm with Bucket Cylinder and Linkage
    2.52 m (8 ft. 3 in.) 431 kg (949 lb.)
    3.01 m (9 ft. 11 in.) 501 kg (1,104 lb.)
  Boom-Lift Cylinders (2), Total Weight 232 kg (511 lb.)
  914-mm (36 in.), 0.50-m
3 (0.65 cu. yd.) Bucket 414 kg (913 lb.)
  Counterweight, Standard 3650 kg (8,047 lb.)
Operating Dimensions  
Arm Length 2.52 m (8 ft. 3 in.)3.01 m (9 ft. 11 in.)
  Arm Digging Force
  SAE 65 kN (14,611 lb.) 59 kN (13,167 lb.)
    ISO 67 kN (15,066 lb.) 60 kN (13,521 lb.)
  Bucket Digging Force
  SAE 85 kN (19,015 lb.) 85 kN (19,015 lb.)
    ISO 96 kN (21,480 lb.) 96 kN (21,480 lb.)
A Maximum Reach 8.38 m (27 ft. 6 in.) 8.86 m (29 ft. 1 in.)
A
1Maximum Reach at Ground Level 8.24 m (27 ft.) 8.72 m (28 ft. 7 in.)
B Maximum Digging Depth 5.49 m (18 ft.) 5.98 m (19 ft. 7 in.)
B
1Maximum Digging Depth at 
    2.44-m (8 ft.) Flat Bottom  
5.27 m (17 ft. 3 in.)  
5.79 m (19 ft.)
C Maximum Cutting Height 9.29 m (30 ft. 6 in.) 9.69 m (31 ft. 9 in.)
D Maximum Dumping Height 6.83 m (22 ft. 5 in.) 7.22 m (23 ft. 8 in.)
E Minimum Swing Radius 1.49 m (4 ft. 11 in.) 1.49 m (4 ft. 11 in.)
F Maximum Vertical Wall 4.73 m (15 ft. 6 in.) 5.19 m (17 ft.)
C
FBB
CENTERLINE OF SWING
E
D
A
A
GROUND LINE 
DASH-5   
						

							4
Machine DimensionsZX135US-5
A Overall Length with Arm
2.52 m (8 ft. 3 in.) 7.37 m (24 ft. 2 in.)
3.01 m (9 ft. 11 in.) 7.39 m (24 ft. 3 in.)
B Overall Height with Arm
2.52 m (8 ft. 3 in.) 2.79 m (9 ft. 2 in.)
3.01 m (9 ft. 11 in.) 2.78 m (9 ft. 1 in.)
C Rear-End Length/Swing Radius 1.49 m (4 ft. 11 in.)
D  Distance Between Idler/Sprocket Centerline 2.88 m (9 ft. 5 in.)
E Undercarriage Length 3.58 m (11 ft. 9 in.)
F Counterweight Clearance 840 mm (33 in.)
G Upperstructure Width 2.48 m (8 ft. 2 in.)
H Cab Height 2.79 m (9 ft. 2 in.)
I Track Width with Triple Semi-Grouser Shoes 600 mm (24 in.) / 700 mm (28 in.)
J Gauge Width 1.99 m (6 ft. 6 in.)
K Ground Clearance 410 mm (16 in.)
L Overall Width
Rubber Crawler Pad, 500 mm (20 in.) 2.49 m (8 ft. 2 in.)
Triple Semi-Grouser Shoes
    600 mm (24 in.)  2.59 m (8 ft. 6 in.)
    700 mm (28 in.) 2.69 m (8 ft. 10 in.)
M Blade Lift Height 460 mm (18 in.)
N Blade Cut Below Grade 540 mm (21 in.)
O Blade Lift Angle 29 deg. 
Blade
    Length 2.51 m (8 ft. 3 in.)
    Height 460 mm (18 in.)
    Width
        Rubber Crawler Pad, 500 mm (20 in.) 2490 mm (8 ft. 2 in.)
        Triple Semi-Grouser Shoes
            600 mm (24 in.)  2490 mm (8 ft. 2 in.)
            700 mm (28 in.)  2690 mm (8 ft. 10 in.)
ZAXIS  |
  DASH-5   ultrASHort-Cl
ASS EXCAVAtorS
ZX135uS-5
G
H
K
J
L
I
B
A
E
F
M
N
O
C
D  
						

							Lift ChartsZX135US-5Boldface type indicates hydraulically limited capacity; lightface type indicates stability-limited capacities, in kg (lb.). Machine equipped with 414-kg (913 lb.) bucket and standard counterweight; and situated on firm, level, uniform 
supporting surface. Total load includes weight of cables, hook, etc. Figures do not exceed 87 percent of hydraulic capacities or 75 percent of weight needed to tip machine. All lift capacities are based on ISO 10567 (with power boost).
Load Point Height 1.5 m (5 ft.)3.0 m (10 ft.) 4.5 m (15 ft.)6.0 m (20 ft.) 7.5 m (25 ft.)
Horizontal Distance from 
Centerline of Rotation  
Over Front  
Over Side  
Over Front  
Over Side  
Over Front  
Over Side  
Over Front  
Over Side  
Over Front  
Over Side
With 2.52-m (8 ft. 3 in.) arm and 600-mm (24 in.) triple semi-grouser shoes, blade on ground
  4.5 m (15 ft.) 3550 
(7,850) 3550 
(7,850) 3550 
(7,750) 3500 
(7,500) 3200 
(6,500) 2100 
(4,500)
  3.0 m (10 ft.) 6250 
(13,400) 6250 
(13,400) 4350 
(9,450) 3300 
(7,100) 3600 
(7,900) 2050 
(4,350)
  1.5 m (5 ft.) 6450 
(15,850) 5750
(12,350) 5350 
(11,500) 3050 
(6,600) 4000 
(8,650) 1950 
(4,150)
  Ground Line 5750 
(13,400)  5450 
(11,750) 5850 
(12,700) 2900 
(6,250) 4200 
(9,150) 1850 
(4,000)
  –1.5 m (–5 ft.) 4350 
(9,800) 4350 
(9,800) 8750 
(18,950) 5450 
(11,700) 5750 
(12,450) 2850 
(6,100) 4000 
(8,600) 1850 
(3,950)
    –3.0 m (–10 ft.) 8250 
(18,650) 8250 
(18,650) 7100 
(15,250) 5550 
(11,900) 4750 
(10,150) 2900 
(6,200)
With 3.01-m (9 ft. 11 in.) arm and 500-mm (20 in.) rubber crawler pad, blade on ground
  4.5 m (15 ft.) 3100
(6,700)  3100  
(6,700) 3000 
(6,400) 2150 
(4,650)
  3.0 m (10 ft.) 4900 
(10,250)  4900 
(10,250) 3900 
(8,500) 3400 
(7,300) 3350 
(7,250) 2100 
(4,450)
  1.5 m (5 ft.) 8050 
(17,300)  5950 
(12,850) 4950 
(10,750) 3150 
(6,750) 3800 
(8,200) 1950 
(4,200) 2150 
(3,700) 1300 
(2,800)
  Ground Line 6250 
(14,550)  5550 
(11,900) 5700 
(12,350) 2950 
(6,300) 4100 
(8,900) 1850 
(4,000)
  –1.5 m (–5 ft.) 3800 
(8,500)  3800 
(8,500) 8250 
(18,950) 5450 
(11,650) 5800 
(12,550) 2850 
(6,100) 4100 
(8,850) 1800 
(3,900)
    –3.0 m (–10 ft.) 6850 
(15,450)   6850 
(15,450) 7800 
(16,750)  5550 
(11,800) 5150 
(11,050) 2850 
(6,150) 3350
1850
  –4.5 m (–15 ft.) 5050 
(10,500) 5050 
(10,500) 2900
2900
With 3.01-m (9 ft. 11 in.) arm and 600-mm (24 in.) triple semi-grouser shoes, blade on ground
  4.5 m (15 ft.) 3100 
(6,700) 3100 
(6,700) 3000 
(6,400) 2100 
(4,550)
  3.0 m (10 ft.) 4900 
(10,250) 4900 
(10,250) 3900 
(8,500) 3350 
(7,200) 3350 
(7,250) 2050 
(4,400)
  1.5 m (5 ft.) 8050 
(17,300) 5900 
(12,650) 4950 
(10,750) 3100 
(6,650) 3800 
(8,200) 1950 
(4,150) 2150 
(3,700) 1300 
(2,750)
  Ground Line 6250 
(14,550)  5450 
(11,700) 5700 
(12,350) 2900 
(6,200) 4100 
(8,900) 1850 
(3,950)
  –1.5 m (–5 ft.) 3800 
(8,500) 3800 
(8,500) 8250 
(18,950) 5350 
(11,500) 5800 
(12,550) 2800 
(6,000) 4100 
(8,850) 1800 
(3,800)
    –3.0 m (–10 ft.) 6850 
(15,450) 6850 
(15,450) 7800 
(16,750) 5400 
(11,650) 5150 
(11,050) 2800 
(6,000) 3350
1800
  –4.5 m (–15 ft.) 5050 
(10,500) 5050 
(10,500) 2900
2900
With 3.01-m (9 ft. 11 in.) arm and 700-mm (28 in.) triple semi-grouser shoes, blade on ground
  4.5 m (15 ft.) 3100 
(6,700) 3100 
(6,700) 3000 
(6,400) 2150 
(4,600)
  3.0 m (10 ft.) 4900 
(10,250) 4900 
(10,250) 3900 
(8,500) 3400 
(7,300) 3350 
(7,250) 2050 
(4,450)
  1.5 m (5 ft.) 8050 
(17,300) 5950 
(12,800) 4950 
(10,750) 3150 
(6,750) 3800 
(8,200) 1950 
(4,200) 2150 
(3,700) 1300 
(2,800)
  Ground Line 6250 
(14,550) 5550 
(11,900) 5700 
(12,350) 2950 
(6,300) 4100 
(8,900) 1850 
(4,000)
  –1.5 m (–5 ft.) 3800 
(8,500) 3800 
(8,500) 8250 
(18,950) 5450 
(11,650) 5800 
(12,550) 2850 
(6,100) 4100 
(8,850) 1800 
(3,900)
    –3.0 m (–10 ft.) 6850 
(15,450)   6850 
(15,450) 7800 
(16,750) 5500 
(11,800) 5150 
(11,050) 2850 
(6,100) 3350
1850
  –4.5 m (–15 ft.) 5050 
(10,500) 5050 
(10,500) 2900
2900
5 
DASH-5   
						

							6
ZAXIS  |  DASH-5   ultrASHort-Cl
ASS EXCAVAtorS
ZX135uS-5
Buckets ZX135US-5A full line of buckets is offered to meet a wide variety of applications. Digging forces are with power boost. Buckets are equipped with ESCO teeth standard. Replaceable cutting edges and a variety of teeth are available through 
dealer parts. Optional side cutters add 150 mm (6 in.) to bucket widths. Capacities are SAE heaped ratings.         
 
Type Bucket  
Bucket Width  
Bucket Capacity  
Bucket Weight  
Bucket Dig Force Arm Dig Force 
2.52 m (8 ft. 3 in.) Arm Dig Force 
3.01 m (9 ft. 11 in.)  
Bucket Tip Radius Number 
of Teeth
mm in.m
3cu. yd. kglb.kN lb.kN lb.kN lb.mm in.
Heavy Duty Plate Lip 610240.37 0.48 460 1,014 84.619,015 65.014,611 58.613,167 132852.27 4
760 300.50 0.65 5221,150 84.619,015 65.014,611 58.613,167 132852.27 4
915 360.62 0.815891,297 84.619,015 65.014,611 58.613,167 132852.27 5
1067 420.76 0.99 6311,390 84.619,015 65.014,611 58.613,167 132852.27 5
Ditching 1500600.63 0.83 4571,007 121.927,411 72.716,337 64.614,529 92136.25 0
Bucket Selection Guide*
2,0002,200 2,600 3,200
lb./cu. yd.
kg/m31,600 3,400
1,200 1,400 1,800 2,4002,8003,000 3,600
Wet Peat
Topsoil
Coal
Caliche
Shale
Dry Sand
Dry Clay
Limestone
Wet Earth
Wet Clay, Granite
Moist Sand
Wet Sand
Wet Sand, Gravel*
130070080090010001100120020001400150016001700180019002100
Contact your Hitachi dealer for optimum bucket and attachment selections\
. These recommendations are for general conditions and average use. Does not include optional 
equipment such as thumbs or couplers. Larger buckets may be possible whe\
n using light materials, for flat and level operations, less compacted materials, and volume loading 
applications such as mass-excavation applications in ideal conditions. S\
maller buckets are recommended for adverse conditions such as off-level applications, rocks, and uneven 
surfaces. Bucket capacity indicated is SAE heaped.
BUCKET SIZE m
3 (cu. yd.)
1.2
(1.50)
0.8
(1.00)
0.4
(0.50) 0.6
(0.75) 1.0
(1.25) 1.3
(1.75)
Hitachi 2.52-m (8 ft. 3 in.) Arm
Hitachi 3.01-m (9 ft. 11 in.) Arm  
						

							7
ADDItIonAl EquIpmEnt
Net engine power is with standard equipment including air cleaner, exhaust system, alternator, and cooling fan, at test conditions specified per ISO 9249. No derating is required up to 3050-m (10,000 f t.) altitude. 
Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with SAE standards. Except where other wise noted, these specifications are based on a unit with 914-mm 
(36 in.), 0.50-m
3 (0.65 cu. yd.), 414-kg (913 lb.) general-purpose bucket; 3.01-m (9 f t. 11 in.) arm; 3650-kg (8,047 lb.) counter weight; 700-mm (28 in.) triple semi-grouser shoes; full fuel tank; and 79-kg (175-lb.) operator.
135EnginelAuto-idle systemlAutomatic belt-tension devicelBatteries (2 – 12 volt)lCoolant recovery tanklDual-element dry-type air filterlElectronic engine controllEnclosed fan guard (conforms to SAE J1308)lEngine coolant to –37 deg. C (–34 deg. F)l Fuel filter with water separatorl Full-flow oil filterl Turbocharger with charge air coolerl Cool-on-demand hydraulic-driven fanl500-hour engine-oil-change intervall70% (35 deg.) off-level capabilitylProgrammable auto shutdownsEngine-oil-sampling valvesSevere-duty fuel filter
Hydraulic System
lReduced-drift valve for boom down, arm inlAuxiliary hydraulic valve sectionlSpring-applied, hydraulically released automatic 
swing brake
lAuxiliary hydraulic-flow adjustments through 
monitor
lAuto power liftl5,000-hour hydraulic-oil-change intervalsHydraulic-oil-sampling valvesAuxiliary hydraulic linessAuxiliary pilot and electric controlssHydraulic filter restriction indicator kitsLoad-lowering control devicesSingle-pedal propel controlsControl pattern-change valve
Undercarriage
lPlanetary drive with axial piston motorslPropel motor shieldslSpring-applied, hydraulically released automatic 
propel brake
lTrack guides, front idlerl2-speed propel with automatic shiftlUpper carrier roller (1)lSealed and lubricated track chain sTriple semi-grouser shoes, 600 mm (24 in.)sTriple semi-grouser shoes, 700 mm (28 in.)sRubber crawler pads, 500 mm (20 in.)sUndercarriage with blade
135UpperstructurelRight-hand, left-hand, and counterweight mirrorslVandal locks with ignition key: Cab door / Service 
doors / Toolbox
lDebris screeninglRemote-mounted engine oil and fuel filters
Front Attachments
lCentralized lubrication systemlDirt seals on all bucket pinslLess boom and armlOil-impregnated bushingslReinforced resin thrust plateslTungsten carbide thermal coating on arm-to-
bucket joint
sArm, 2.52 m (8 ft. 3 in.)sArm, 3.01 m (9 ft. 11 in.)sAttachment quick-couplerssBoom cylinder with plumbing to mainframe less 
boom and arm
sBuckets: Ditching / Heavy duty / Heavy-duty high 
capacity / Side cutters and teeth
sMaterial clamps   
Operator’s Station
lMeets ISO 12117-2 for ROPSlAdjustable independent-control positions 
(levers-to-seat, seat-to-pedals)
lAM/FM radiolAuto climate control/air conditioner/heater/
pressurizer
lBuilt-in Operator’s Manual storage compartment 
and manual
lCell-phone power outlet, 12 volt, 60 watt, 5 amplCoat hooklDeluxe suspension cloth seat with 100-mm (4 in.)
adjustable armrests
lFloor matlFront windshield wiper with intermittent speedslGauges (illuminated): Engine coolant/FuellHorn, electriclHour meter, electriclHydraulic shutoff lever, all controlslHydraulic warm-up controllInterior lightlLarge cup holderlMachine Information Center (MIC)l Mode selectors (illuminated): Power modes (3) / 
Travel modes (2 with automatic shift) / Work 
mode (1)
135Operator’s Station (continued)l Multifunction, color LCD monitor with: Diagnostic 
capability / Multiple-language capabilities / 
Maintenance tracking / Clock / System monitoring 
with alarm features: Auto-idle indicator, engine air 
cleaner restriction indicator light, engine check, 
engine coolant temperature indicator light with 
audible alarm, engine oil pressure indicator light 
with audible alarm, low-alternator-charge 
indicator light, low-fuel indicator light, fault code 
alert indicator, fuel-rate display, wiper-mode 
indicator, work-lights-on indicator, and 
work-mode indicator
l Motion alarm with cancel switch (conforms to  
SAE J994)
l Power-boost switch on right console leverl Auxiliary hydraulic control switches in right pilot 
lever
l SAE 2-lever control patternlSeat belt, 51 mm (2 in.), retractablelTinted glasslTransparent tinted overhead hatchlHot/cold beverage compartmentsHydraulic oil filter restriction indicator lightsProtection screens for cab front, rear, and sidesSeat belt, 76 mm (3 in.), non-retractablesWindow vandal-protection covers
Electrical
l50-amp alternatorlBlade-type multi-fused circuitslPositive-terminal battery coverslZXLink™ wireless communication system 
(available in specific countries; see your dealer for 
details)
sRearview camera
Lights
lWork lights: Halogen / One mounted on boom /  
One mounted on frame
s2 lights mounted on cab / One mounted on right 
side of boom Key: 
l Standard s Optional or special kit
See your Hitachi dealer for further information. 
DASH-5   
						

							hitachiconstruction.com
DK A135HT5 Litho in U.S.A. (15-01)Hitachi Construction and Mining Products  
1515 5th Avenue • Moline, IL 61265