Heckler And Koch HK USC Carbine 45 ACP Operators Manual
Have a look at the manual Heckler And Koch HK USC Carbine 45 ACP Operators Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 26 Heckler and Koch manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
21 DISASSEMBLY 20USC STORAGE NOTE: The USC is easily disassembled and reassembled with the HK Tool. Do not use force in any of the disassembly procedures. Disassembly beyond the procedures outlined in this manual is not recommended and may void the HK Warranty. Disassembly beyond the operators level described here may be carried out by qualifiedmaintenance personnel only. Contact HK for more information. Clear the carbine! Before handling the firearm, “clear it!” Do so by: 1 • Make sure fingers are outside of the trigger guard and the weapon is pointed in a safe direction at all times! 2 • ON SAFE – Rotate the safety/selector lever to the “Safe” position. (With the safety/selector lever set at the white box with a white bullet symbol inside.) 3 • REMOVE MAGAZINE – Depress the magazine release lever and remove the magazine from the magazine well. 4 • COCKING LEVER – Rotate the ejection port towards the ground and pull the cocking lever rearward one or more times to insure the chamber is empty. Watch for a live round or empty case to be ejected. Rotate the cocking lever upward slightly and lock it into the indent in the cocking lever housing to lock the bolt open. 5 • INSPECT CHAMBER – Inspect chamber for the presence of a live round or empty case. Visually – View chamber through open ejection port. Physically – Insert index finger through magazine well or ejection port and feel for the presence of a round or cartridge case in the chamber. Remove any live rounds or empty cases from the chamber or from within the firearm or magazine before handling the USC further. The HK USC is now considered “Clear.”Once clear, let the bolt move forwards. 1. Store the carbine clean and lubricated. 2. Store the carbine without a round in the chamber. 3. Store the carbine with the cocking lever forward and the hammer down (at rest). 4. After no more than twelve (12) months unload all loaded magazines and replace the ammunition with fresh ammunition. 5. Clean and lubricate the carbine and magazines every twelve (12) months while in storage. 6. Store the carbine is a clean, dry environment with regulated temperature controls.
23 DISASSEMBLY INTO ASSEMBLY GROUPS 22USC CARBINE Disassembly of the Bolt 1 •Push and hold firing pin forward. 2 •Pull out firing pin assembly retaining pin to the left (Fig. 28). 3 • Remove firing pin assembly and firing pin spring to the rear. To do this, push the locking catch to the right (Fig. 29). With your thumb prevent the firing pin assembly with firing pin spring from springing out. Fig. 28 Fig. 29 Pull out firing pin retaining pin Push locking catch to the rightWARNING: Never disassemble the firing pin. It is possible to assemble the firing pin assembly incorrectly and in doing so,disabling the USC firing pin safety. Contact HK for more information. Assembly of the Bolt 1 •Place firing pin spring onto firing pin. 2 •Insert firing pin spring and firing pin assembly into the bolt from the rear and push them forwards (Fig. 30). 3 •Using any pointed object push the rear end of the firing pin forwards (Fig. 31). 4 •Insert firing pin retaining pin from the left to retain firing pin assembly in the bolt. Fig. 30 Fig. 31 Insert firing pin spring Push firing pin forwards and firing pin assembly locking catch Stripping into assembly groups 1 • Detach carrying sling 2 • Use the 5 mm Allen wrench of the HK tool and remove the hex headed Allen screws located on the left and right sides of at the rear end of the receiver 3 • Pull the buttstock straight backwards out of the guiding rails of the lower the receiver. 4 • Swivel the lower receiver downwards at an angle of approximately 45°and detach it from the support bolts of the upper receiver (figures 23 & 24). Fig. 23 Detaching lower receiver Fig. 24 (Detail) lower receiver 5 • Pull back the cocking lever and remove the recoil spring assembly and the bolt to the rear (figure 25). Fig. 25 Removing recoil spring
25 ASSEMBLY 24USC CARBINE Reassembly of the USC 1 •With the cocking lever forward, insert the bolt and recoil spring assembly to the receiver from the rear. 2 •From below, engage lower receiver (hammer between cocked and released positions) into the support bolts on the upper receiver and swivel it upwards (Fig. 32). Fig. 32 3 •Hold the upper and lower receiver firmly together. Slide buttstock guiding rails horizontally into the appropriate slots of the lower receiver (Fig. 33). Fig. 33 Pushing buttstock into upper and lower receiver 4 •Fasten the buttstock to the upper receiver by means of the two Allen screws with the HK tool (do not use excessive force to tighten the screws down). 5 •Put the USC safety/selector on (Safe). 6 •Insert empty magazine. 7 •Carry out a function check as described on page 26. 8 •Attach carrying sling (Fig. 34) Disassembly of the Magazine 1 •Depress locking plate through magazine floor plate and slide magazine floor plate to the rear (fig. 30). 2 •Detach magazine floor plate to the rear. 3 •Remove follower spring with locking plate and follower. Fig. 30CAUTION: Magazine floor plate is under spring tension. With your thumb secure locking plate with follower spring to prevent it fromspringing out. Assembly of Magazine 1 •Insert follower and follower spring with locking plate into the magazine housing from below. 2 •Fully depress follower spring and locking plate (Fig. 31) and slide magazine floor plate onto magazine housing from the rear. 3 •Push magazine floor plate forwards as far as it will go. 4 •Check that the floorplate is fully seated and secured in place by the tab of the locking plate. Fig. 31
27 CLEANING & MAINTENANCE 26USC CARBINE Operator Cleaning •The functional performance of any mechanical device varies greatly on the quality and frequency of the maintenance performed on that item. Firearms are no exception. The operator spends most of the time with the weapon and therefore has the best opportunity to perform the necessary upkeep required to insure top performance at all times. •Metal components of new USC are coated in a thick, oily preservative that should be removed prior to the weapon being used or fired. This preservative oil, applied by HK personnel prior to the shipment of the weapons from the manufacturing facility in Germany, guarantees that the weapons and accessories will remain corrosion-free during storage and transport. However, this preservative fluid is not considered a lubricant and therefore should be removed and replaced with a high-quality weapons lubricant whenever possible. This preservative fluid attracts debris and dirt and possesses little or no lubrication qualities. •Cleaning the USC, especially with its polymer construction, need not take hours and a great deal of effort. With the right equipment a very fouled USC should be able to be thoroughly cleaned in less than 10 minutes. A solvent tank where the parts can be immersed in and scrubbed will save a great deal of time and effort as will compressed air to blow off the fouling and solvent or to spread the lubricant. There are companies, such as Safety-Kleen, that sell or rent such solvent tanks and will exchange the solvent on a regular basis at a reasonable price.NOTE: If using ultra sonic cleaning machines, do not immense the painted portion of the USC, specifically the color pictogram firing mode markings on the lower receiver. Ultra sonic cleaning or strongsolvents will remove the markings! •If such a set up is not available to you, a complete weapons cleaning kit specially designed for the HK USC will reduce your cleaning time and make the job easier. •Any quality weapons solvent or oil can be used to clean the USC. Basically, if it’s safe to put your bare hands into it won’t hurt the surfaces of the weapon.Break-Free (CLP), Ballistol, Militecor any of the other brand-name cleaners or lubricants specifically designed for use with weapons will work well on the USC. •At HK we recommend two types of operator cleaning. Normal cleaning and Major cleaning. Fig. 34 Attaching carrying sling NOTE: A Function Check should be performed anytime the carbine is reassembled. This quick check indicates whether or not the carbine has been properly assembled and/or assembled with all components. A properly executed Function Check can also reveal many of the more obvious malfunctions that could occur between the interactive components of the carbine. ALWAYS clear the carbine before performing the Function Check! ENSURE thecarbine is clear! 1 •Clear the carbine! 2 •Place the cocking lever and bolt group in the forward position. 3 •With the carbine on “Safe”, pull the trigger. Hammer should not fall. 4 •Place the weapon on “Semi-automatic”. Pull the trigger and hold the trigger back. Hammer should fall. 5 •Still holding the trigger back, recock the carbine. Release the trigger. Listen for the “click”of the trigger and sear resetting. Pull the trigger. Hammer should fall. 6 •The Function Check is now complete.
29 CLEANING 28USC CARBINE • Chamber – Apply a liberal amount of solvent to the appropriate bore brush. Insert the brush through the back of the receiver into the chamber.DO NOTpush the brush past the chamber! Work the brush back and forth in the chamber at least three times. Remove the brush and let the solvent go to work on the fouling for a few minutes while you work on other components. •Chamber face– This area is easily tackled using the special Chamber Face brush available in the HK Field Cleaning Kit for the USC carbine. Attach this brush to the cleaning rod and lock the handle so that the rod and brush can be turned together. Apply a liberal amount of solvent to the bristles of the brush. Insert the brush through the back of the receiver until it makes contact with the area surrounding the opening to the chamber and bore. With slight inward pressure, rotate the brush in a clockwise direction to break up the carbon fouling built-up on the face of the chamber. Continue this procedure until you are satisfied with your efforts. •Upper Receiver– Apply a few drops of solvent to a toothbrush and scrub the area around the chamber face and along the length of the receiver rails to break-up the carbon fouling. Remove all of the fouling, carbon, and visible debris from the entire upper receiver using a solvent tank and compressed air or swabs, patches, rags, etc. Run al least three clean patches of the appropriate size all the way through the bore in the direction of bullet travel to remove the loose fouling and solvent. •Muzzle – Use a nylon bristle toothbrush and a small amount of solvent to remove any fouling from the muzzle. Bolt groupScrub all parts of the bolt group with a toothbrush and solvent where carbon is visible, especially around the face of the bolt and the extractor.Do not attempt to remove the extractor for cleaning! There is no functional need to remove the extractor for normal cleaning. Remove the loose fouling from all parts using a rag, swabs or compressed air. MagazineDon’t forget the magazines! They are very important and very often overlooked during cleaning. Many stoppages occur as a result of improperly maintained magazines. Apply a few drops of solvent to a toothbrush and scrub the top of the magazine to remove any visible carbon fouling or loose debris. Pay special attention to the front edge of the housing, feed lips, and the follower. Remove the solvent and loose fouling from the magazine using a rag, swabs or compressed air. Normal cleaning Performed after each firing or every twelve (12) months. Major cleaning Often referred to as “detailed cleaning”. Performed on a USC after 1,000 rounds or when the weapon is exposed to or excessively laden with sand, dust, water or other visible contaminants or foreign matter. •The cleaning intervals listed here are recommendations only! •Your intervals between cleaning will vary greatly depending on many factors to include the type of ammunition used, the environment in which the weapon is used, and the thoroughness of your cleaning, etc. Normal cleaning 1.CLEAR THE CARBINE! 2. Disassemble the weapon into the major assembly groups. Multi-purpose carrying slingThe nylon webbing and plastic components of the multi-purpose carrying sling can be cleaned using warm water and a soft bristled brush. Allow the sling material to dry completely before storage or use. Avoid getting the metal sling components wet. Buttstock Simply remove any foreign debris from the exterior polymer and rubber surface of the buttstock using a toothbrush, rag, swabs or compressed air when available. Lower receiver Remove any foreign debris from the plastic pistol grip using a tooth-brush, rag, swabs or compressed air. Scrub the top of the hammer, ejector and the area around the front of the ejector with a small amount of solvent or oil to break up the carbon fouling. Remove the loose fouling and debris by rinsing the components in the a solvent tank or by using rags, swabs, or compressed air. Forearm / foregrip Remove any foreign debris from the forearm or optional foregrip using a toothbrush, rag or compressed air. Upper receiver with barrel Start with the bore and chamber. •Bore– Apply a liberal amount of solvent to a bronze bristle bore brush of the appropriate caliber. Always insert the bore brush from the chamber end and push it all the way through the barrel in the direction that the bullet travels. Pull the brush back through the barrel. DO NOT use stainless steel brushes as they will damage the USC’s rifling. DO NOT allow the brush to stop in the bore or it may get stuck! Repeat this in/out procedure for a minimum of three complete trips. Remove the bore brush and let the solvent work in the bore for a few minutes while you clean other components.
31 LUBRICATION 30USC CARBINE Lubrication Any type of high-quality, medium-weight lubricant (oil) specifically designed for use on firearms such as Break-Free (C.L.P.) Ballistol,or Militec will work well on the HK USC carbine.DO NOTuse lubricants/cleaners that boast of their ability to penetrate metal (i.e. WD-40, Tri-Flow,etc.) as these substances may deaden primers. Where and how much? No Lube – (surface is dry and not slippery to the touch) • Sling material • Plastic components Light Lube – (finger run across surface yields little or no lube) • Bore and chamber • All metal parts (except sound suppressor) • Muzzle • Magazine spring • Axles of all operating controls (cocking lever, bolt catch, safety/selector lever, magazine catch, etc.) • Rear sight assembly • All metal accessories Medium Lube – (finger run across surface yields some lube but lube does not run down surface when held in a vertical position) •Bolt group with recoil spring and guide rod Heavy Lube – (Lube runs down surface when held in a vertical position) No heavy lube is required on the HK USC! • Reapply lubrication to the bolt of the USC periodically during firing as it burns off from the heat. • Apply lubricant using a shaving brush, swabs, patches, or rag. A spray bottle also works well using compressed air to circulate the lubricant into all parts and to remove the excess. Major Cleaning As mentioned earlier, Major cleaning should be performed after 1,000 rounds are fired through a USC. Major cleaning is also performed when the weapon has been immersed in water or is laden with large amounts of visible foreign matter or fouling. During major cleaning, all firearm components except the painted surfaces (firing modes symbols) and the carrying sling, should be rinsed with or immersed in solvent and scrubbed thoroughly with a brush. This includes the magazine and it’s parts. The components can then be dried using a rag or swabs, though compressed air is preferable for Major cleaning. If any assembly groups require a more thorough cleaning, an “ultra- sonic”cleaning machine can be used containing any solvent that it is safe to place your bare hands in, as a general rule. However, avoid placing painted surfaces such as the firing mode markings on the lower receiver into an ultra-sonic cleaner, as this may remove the colored markings. Further disassembly of any assembly group(s) beyond the level described above mustbe performed by, or at a minimum supervised by, an HK factory-trained armorer. Operator inspection During or after cleaning the operator should inspect the firearm and it’s components for any irregularities that may causes problems during it’s operation. If any potential deficiencies are noted, they should be corrected immediately and/or brought to the attention of the unit armorer. In general, the operator should keep a watchful eye out for the following discrepancies both in the weapon as a whole and in each assembly group. • Improper function • Missing parts • Cosmetic flaws (cracks, dents, burrs, rust, etc.) • Improper assembly • Loss of spring tension (where applicable) • Unusual looseness (where applicable) • Cracked welds • Excessive wear • Absence of protective finish (where applicable) • Absence of proper lubrication Also check these more areas where problems may begin in the USC.
33 TROUBLESHOOTING GUIDE 32USC CARBINE 1. Put the USC safety/selector on (Safe). 2. Remove the magazine. 3. Pull rearward on the cocking lever and lock the bolt open. 4. Ensure that barrel, cartridge chamber and receiver are free of obstructions. 5. Next, determine and eliminate the cause of the stoppage. The items indicated in the following tables do not cover all stoppages theoretically possible. A given stoppage may also have been caused by other reasons than the ones indicated.Stoppage Cause Remedy Cartridge not ignited Ammunition fault Replace round (Dud round) Firing pin damaged Take USC to or broken maintenance shop Hammer spring Take USC to damaged or broken maintenance shop Bolt did not stay open on Cartridge case stuck in Unload. Retract bolt to the last shot chamber because it is eject spent case. Clean deformed or the chamber if fouled. If required take is dirty USC to maintenance shop Cartridge case not Chamber is dirty Clean cartridge chamber extracted or ejected Extractor broken Take USC to maintenance shop Ejector damaged Take USC to maintenance shop Insufficient bolt recoil Unload. Retract cocking lever to eject spent case. Check for smooth movement of bolt and check chamber for fouling. Clean if required. Ammunition The USC carbine was designed to use ammunition made to NATO or SAAMI specifications. Like an automobile engine, you cannot expect top performance by using poor quality fuel. The same applies to firearms. There are a number of general considerations that should be made when choosing the type of ammunition you plan to use in the USC. DO USE •Ammunition of the appropriate caliber and of recent manufacture •Clean burning ammunition •Non-corrosive ammunition •Jacketed Hollow Point (JHP), “Silver-Tip”, ball, truncated cone, “Hydra Shok”, +P, etc. DO NOT USE •Reloads or remanufactured ammunition. Beware of military surplus, foreign or outdated ammunition. •Non-jacketed or exposed lead ammunition •Corrosive ammunition (primer and/or propellant) •Empty cases as “dummy“ (inert) rounds, as damage may result to the weapon, especially the synthetic magazines employed in the USC. Use complete dummy rounds available for training purposes. •Any ammunition that exceeds NATO or S.A.A.M.I. pressure limitsWARNING: Only use ammunition designed to SAAMI specifications that is factory-loaded, undamaged, and of the correct caliber. The use of low powered cartridges (including wadcutter and semi- wadcutters bullets) could lead to functional stoppages (includingbullets stuck in the barrel) and is not recommended. Stoppages In the event of stoppages on the USC, the carbine is to be considered loaded until the actual cause of the stoppage has been determined. During the elimination of stoppages, safety precautions are to be taken into account. In the event of stoppages on the USC, for example the cartridge fired from the USC is not ignited, the bolt assembly does not close completely, or the spent cartridge case is not ejected, the following immediate steps have to be taken:
35 CARRYING SLING 34USC CARBINE Carrying sling The carrying sling enables the USC to be carried in several ways. The carrying sling is attached to the mounting points on the receiver, handstop, or buttstock via the carbine hooks. Length Adjustment 1 • Close coupler 2 • Rest the carrying sling between thumb and index finger and let the USC hang down in a horizontal position. Adjust the length in such a way that there is a space of approximately 10 cm (4 inches) between your forearm and the USC. For adjustment 1 • Slide the forward buckle and coupler with the sewn-up end as far as possible up to the front carbine. 2 • Somewhat loosen the belt loop in the rear buckle. 3 • To shorten the carrying sling, pull the upper loop forwards 4 • To lengthen the carrying sling, pull the upper loop to the rear. 5 • Tighten loop in the buckle 6 • Tighten carrying sling Routing the Carrying sling In order to carry the USC laterally against the body or in front of the body (ready position), or on the back, the carrying sling must be properly routed. To do so: 1 • Pull the two halves of the carrying sling apart and upwards. 2 • Place the upper part of the carrying sling onto your shoulder over your head. Stoppage Cause Remedy No cartridge fed by bolt. Magazine not properly Insert magazine properly inserted Magazine loose Check magazine catch and tab on magazine. If required take USC to maintenance shop. Follower spring lame Replace magazine or follower spring and take to maintenance shop. Magazine lips damaged Replace magazine or magazine housing and take the damaged one to maintenance shop Bolt not fully closed. Cartridge chamber dirty Clean cartridge chamber Cartridge not fully fed Cartridge damaged Replace cartridge Recoil spring lame Take USC to maintenance shop Improperly cocked Allow cocking lever to snap forward. On releasing cocking lever do not ride it forward. Bolt does not stay open Magazine spring lame Replace magazine and after last shot take damaged one to the maintenance shop Bolt catch damaged Take USC to maintenance shop Magazine stuck in Magazine damaged Replace magazine housing magazine well and take damaged one to to the maintenance shop Magazine catch defective Take USC to maintenance shop
37 SIGHT ALIGNMENT 36USC CARBINE Correct point of aim Even circle of light Fig. 42 Sight pictures Point of aim Rear sight Aperture Circle of light Front sight holder Front sight post Impact as with incorrectly centered front sight = right Impact as with full sight = highImpact as with fine sight = low Impact as with incorrectly centered front sight = left Sight Adjustment If the point of impact has to be corrected, this will be done by adjustment of the rear sight using the Allen wrench provided with the weapon. The USC is zeroed at the factory to hit the point of aim at 25 meters (27.3 yards). Elevation adjustment • To lower the weapon’s point of impact, turn the elevation adjustment screw clockwise. • To raise the weapon’s point of impact, turn the elevation adjustment screw counterclockwise.NOTE: 1 revolution of the elevation adjustment screw changes the point of impact by 4.5 centimeters (1.77 inches) at a range of 25meters (27.3 yards). Windage adjustment • To move the weapon’s point of impact to the left, turn the windage adjustment screw counterclockwise. • To move the weapon’s point of impact to the right, turn the windage adjustment screw clockwise.NOTE: 1 click of the windage adjustment screw changes the point of impact by 1.15 centimeters (.45 inches) at a range of 25 meters (27.3yards). Fig. 40 Elevation adjustment Fig. 41 Windage adjustment
39 EXPLODED DIAGRAM & PARTS LIST 38USC CARBINE Item Description Part No. Item Description Part No.36 Locking lever spring 214616 37 Locking lever 219095 38 Bolt 214615 39 Locking lever housing 214613 40 Elbow spring right 217946 41 Elbow spring left 205201 42 Hammer 217936 43 Hammer spring, left 217533 44 Hammer spring, right 217585 45 Notched disk 217614 46 Compression spring 205418 47 Index plate 205419 48 Axle, locking lever 219521 49 Safety lever, left 217945 50 Safety lever, right 205437 51 Magazine release 219530 52 Magazine release spring 217536 53 Magazine release axle 219549 54 Bolt catch 217540 55 Bolt catch spring 217539 56 Roll pin,bolt catch, 2 x 12 mm 92808057 Allen screw, buttstock (2) 217903 * Magazine complete .45 (58 - 62) 219486 58 Magazine housing, .45 ACP 219522 59 Follower .45 ACP 219523 60 Magazine spring .45 ACP 219524 61 Locking plate .45 ACP 219525 62 Floor plate 219526 * Picatinny rail, short, complete with screws 219662 63 Picatinny rail, short 219660 64 Cylindrical screw (2x) 219413 * Picatinny rail, long, complete (66 - 67) 219663 65 Picatinny rail, long 219661 66 Cylindrical screw (2x) 219413 * HK tool 988496 67 Carrying sling, USC complete 214085 * Adaptor for UTL* 219693 * not pictured * Upper receiver with barrel, complete (I - 21) 1 Upper receiver, incomplete 219492 2 Front sight 217506 3 Roll pin, front sight, 4 x 144 mm 928747 * Rear sight, complete (4 - 10) 217513 4 Sight support 217504 5 Flat spring 217515 6 Rear sight 217516 7 Windage adjustment screw 217517 8 Rear sight spring 217518 9 Sight support spring 217503 10 Elevation adjustment screw 217505 11 Roll pin, sight support, 4 x 30 mm 987695 12 Cocking lever 217519 13 Cocking lever spring 217508 14 Cocking lever support 217507 15 Roll pin, cocking lever support, 4 x 16 mm 986546 16 Barrel .45 ACP 219497 17 Roll pin, barrel, 6 x 32 mm 988425 18 Ejector 219399 * Hand stop, complete. (19-21) 21936419 Hand stop, incomplete 219342 20 Insert plate, handstop 219343 21 Cylindrical screw, handstop 5 x 16 mm 219414 * Buttstock, complete (24- 25) 219496 22 Buttstock 217528 23 Buffer 217544 * Bolt, complete .45 ACP (24 - 29) 219495 24 Bolt, incomplete, .45 ACP 219499 25 Extractor .45 ACP 217573 26 Firing pin assembly, complete 217555 27 Firing pin spring 217523 28 Firing pin retaining pin 217587 29 Recoil spring assembly, complete 217548 * Lower receiver, complete (30-56) 219487 30 Lower receiver, incomplete 219491 31 Trigger 205420 32 Trigger spring 217918 33 Axle (3x) 217532 34 Sear, complete 205439 35 Sear spring 217917 * Locking lever complete 219094 Fig. 43 USC .45 ACP Item Description Part No. Item Description Part No.