GGP Italy SPA Lawn Tractor 71503773 2 Operators Manual
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FRENITNLTONDEUSE AUTOPORTÉE LAWN-TRACTOR RASENTRAKTOR TRATTORINO RASAERBA ZITMAAIER GEBRUIKERSHANDLEIDING MANUALE DI ISTRUZIONI 71505034/4 GEBRAUCHSANWEISUNG DEOPERATOR’S MANUAL MANUEL D’UTILISATION Realizzazione: EDIPROM / bergamo - PRINTED IN ITALY GGP ITALY SPA • Via del Lavoro, 6 • I-31033 Castelfranco Veneto (TV) ITALY
INTRODUCTION Dear Customer, Thank you for having chosen one of our products. We hope that you will get complete satisfaction from using your new machine and that it will fully meet all your expectations. This manual has been compiled in order that you may get to know your machine and to be able to use it safely and efficiently. Don’t forget that it forms an integral part of the machine, so keep it handy so that it can be consulted at any time, and pass it on to the purchaser if you resell the machine. This new lawn tractor of yours has been designed and made in line with current regulations, and is safe and reliable if used for cutting and collecting grass in full accordance with the instructions given in this manual (proper usage). Using the machine in any other way or ignoring the instructions for safe usage, mainte- nance and repair is considered incorrect usage which will invalidate the guar- antee, and the manufacturer will decline all responsibility, placing the blame with the user for damage or injury to himself or others in such cases. Since the product is continually being improved, you may find slight differences between your machine and the descriptions contained in this manual. Certain modifications can be made to the machine without prior warning and without the obligation to update the manual, although the essential safety and function char- acteristics will remain unaltered. In case of any doubts, do not hesitate to con- tact your Retailer. And now enjoy your work! AFTER-SALES SERVICE This manual gives all the necessary instructions for using the machine and the basic maintenance that may be carried out by the user. For all information not contained here, contact the Local Retailer or a Licensed Service Centre. If you wish, your Retailer will be pleased to offer a maintenance programme per- sonalised to your needs. This will help you keep your new purchase in peak per- formance, maintaining its value. EN 1 INTRODUCTION
TABLE OF CONTENTS 1. SAFETY........................................................................................................... 3 Regulations for using the machine safely 2. IDENTIFICATION OF THE MACHINE AND COMPONENTS ........................ 7 Explanations on how to identify the machine and its main components 3. UNPACKING AND ASSEMBLY ...................................................................... 9 Explanations on how to remove the packing and on how to assemble separated parts 4. CONTROLS AND INSTRUMENTS ............................................................. 14 Position and functions of all the controls 5. HOW TO USE THE MACHINE ..................................................................... 19 Provides indications for working efficiently and safely 5.1Safety recommendations ...................................................................... 19 5.2Why the safety devices cut in ............................................................... 19 5.3Preliminary operations before starting work .......................................... 21 5.4Using the machine ................................................................................. 24 5.5Using on slopes ..................................................................................... 32 5.6Transporting ........................................................................................... 33 5.7Advice on how to obtain a good cut ..................................................... 33 6. MAINTENANCE............................................................................................ 35 All the information for maintaining the machine in peak efficiency 6.1Safety recommendations ...................................................................... 35 6.2Routine maintenance ............................................................................ 36 6.3Checks and adjustments ........................................................................ 40 6.4Dismantling and renewing parts ............................................................ 44 7. TROUBLESHOOTING.................................................................................. 46 A help in quickly resolving any problems 8. ACCESSORIES ON REQUEST ................................................................... 49 A description of the accessories available for particular types of work 9. SPECIFICATIONS.......................................................................................... 50 A summary of the main specifications of your machine 10. ALPHABETICAL INDEX ............................................................................ 51 Where information can be found EN 2TABLE OF CONTENTS
1. SAFETY 1.1 HOW TO READ THE MANUAL Some paragraphs in the manual containing information of particular importance for safety and operation are highlighted at various levels of emphasis, and signify the following: or These give details or further informa- tion on what has already been said, and aim to prevent damage to the machine.. Non-observance will result in the risk of injury to oneself or others. Non-observance will result in the risk of serious injury or death to oneself or others. This manual describes various versions of the machine, which mainly differ in: – type of transmission: with mechanical gear-change or with hydrostatic contin- uous speed adjustment. The models with hydrostatic transmission can be recognised by the word HYDRO on the identification label (☛ 2.1); – the inclusion of components or accessories which may not be available in some areas; – special equipment fitted. The symbol highlights all the differences in usage and is followed by the indi- cation of the version to which it refers. The symbol “ ☛” makes a reference to another part of the manual where further information or clarification can be found. Whenever a reference is made to a position on the machine “front”, “back”, “left” or “right” hand side, this is determined by facing the direction of forward travel. For all usage and maintenance operations on the engine or the battery which are not described in this manual, consult the relevant manu- als which form an integral part of all the documentation supplied with the machine. IMPORTANT NOTE ➤ !DANGER! !WARNING! IMPORTANTNOTE EN 3 SAFETY
1.2 SAFETY REGULATIONS (read carefully before using the machine) A) TRAINING 1) Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. 2) Never allow children or people unfamiliar with these instructions to use the machine. Local regulations can restrict the age of the operator. 3) Never mow while people, especially children, or pets are nearby. 4) Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. 5) Do not carry passengers. 6) All drivers should seek and obtain professional and practical instruction. Such instruction should emphasise: – the need for care and concentration when working with ride-on machines; – control of a ride-on machine sliding on a slope will not be regained by the applica- tion of the brake. The main reasons for loss of control are: – insufficient wheel grip; – being driven too fast; – inadequate braking; – the type of machine is unsuitable for its task; – lack of awareness of the effect of ground conditions, especially slopes; – incorrect hitching and load distribution. B) PREPARATION 1) While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. 2) Thoroughly inspect the area where the equipment is to be used and remove all objects which can be thrown by the machine. 3) DANGER! Petrol is highly flammable: – store fuel in containers specifically designed for this purpose; – refuel outdoors only and do not smoke while refuelling; – add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot; – If petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until the petrol vapours have dissipated; – replace all fuel tank and container caps securely. 4) Replace faulty silencers. 5) Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance. 6) On multi-bladed machines, take care as rotating one blade can cause other blades to rotate. C) OPERATION 1) Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. EN 4SAFETY
2) Mow only in daylight or good artificial light. 3) Before attempting to start the engine, disengage all blade attachment clutches and shift into neutral. 4) Do not use on slopes of more than 10° (17%). 5) Remember there is no such thing as a “safe” slope. Travelling on grass slopes requires particular care. To guard against overturning: – do not stop or start suddenly when going up or downhill; – engage the clutch slowly and always keep the machine in gear, especially when travelling downhill; – machine speeds should be kept low on slopes and during tight turns; – stay alert for humps and hollows and other hidden hazards; – never mow across the face of the slope. 6) Use care when pulling loads or using heavy equipment: – use only approved drawbar hitch points; – limit loads to those you can safely control; – do not turn sharply. Use care when reversing; – use counterweight(s) or wheel weights when suggested in the instructions manual. 7) Stop the blades rotating before crossing surfaces other than grass. 8) Never operate the machine with defective guards, or without safety protective devices in place. 9) Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury. 10) Before leaving the operator’s position: – disengage the power take-off and lower the attachments; – change into neutral and set the parking brake; – stop the engine and remove the key. 11) Disengage drive to attachments, stop the engine and remove the ignition key: – before clearing blockages or unclogging chutes; – before cleaning, checking or working on the machine; – after striking a foreign object. Inspect the machine for damage and make repairs before restarting and operating the equipment; – If the machine starts to vibrate abnormally (check immediately). 12) Disengage drive to blades when transporting or not in use. 13) Stop the engine and disengage drive to the attachment: – before refuelling; – before removing the grass-catcher. 14) Reduce the throttle setting during engine run-out and, if the engine is provided with a shut-off valve, cut off the fuel when you have finished mowing. D) MAINTENANCE AND STORAGE 1) Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. 2) Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark. 3) Allow the engine to cool before storing in any enclosure. 4) To reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or excessive grease. 5) Check the grass-catcher frequently for wear or deterioration. 6) Replace worn or damaged parts for safety. 7) If the fuel tank has to be drained, this should be done outdoors. 8) On multi-bladed machines, take care as rotating one blade can cause other blades to rotate. 9) When the machine is to be stored or left unattended, lower the cutting deck. EN 5 SAFETY
1.3 SAFETY LABELS Your machine must be used with care. Therefore, labels have been placed on the machine, to remind you pictorially of the main precautions to take during use. These labels are to be considered an integral part of the machine. Should a label fall off or become illegible, contact your Retailer to replace it. Their meaning is explained below. 1.4 REGULATIONS FOR TOWING A kit for towing a small trailer is available on request. This accessory is to be fitted as per the instructions provided. When using, do not exceed the recommended drawbar loads stated on the label and follow the safety instruc- tions, (☛1.2, C-6). EN 6SAFETY Warning: Read the Operator’s Manual before operating this machine. Warning: Disconnect the igni- tion key and read the instruc- tions before carrying out any repair or maintenance work. Danger! Ejected objects: Do not operate without either the stone-guard or grass-catcher in place. Danger! Dismember- ment: Make sure that chil- dren stay clear of the machine all the time when engine is running. Danger! Ejected objects: Keep bystanders away.Danger! Machine rollover: Do not use this machine on slopes greater then 10°. max 245 N (25 kg) max 980 N (100 kg) Danger of cutting yourself. Blades in movement. Do not put hands or feet near or under the opening of the cutting plate.
2. IDENTIFICATION OF THE MACHINE AND COMPONENTS 2.1 IDENTIFICATION OF THE MACHINE The plate located near the battery hous- ing has the essential data of each machine. The serial number (6) must be quoted when you require technical assistance or spare parts. 1.Acoustic power level according to directive 2000/14/CE 2.Conformity mark according to directive 98/37/EEC 3.Year of manufacture 4.Operating engine speed in r.p.m (if indicated) 5.Type of machine 6.Serial number 7.Weight in kg 8.Name and address of Manufacturer 9.Type of transmission (if indicated) 2.2 IDENTIFICATION OF MAIN COMPONENTS Various main components can be seen on the machine, and these have the fol- lowing functions: 11. Cutting deck: this is the guard enclosing the rotating blades. EN 7 IDENTIFICATION OF THE MACHINE AND COMPONENTS Note your machine serial number here ✍ LWA dB kg S/N min-1 8547 39621
12. Blades:these are what cut the grass. The wings at the ends help convey the cut grass towards the collector channel. 13. Collector channel:this is the part connecting the cutting deck to the grass- catcher. 14. Grass-catcher:as well as collecting the grass cuttings, this is also a safety element in that it stops any objects drawn up by the blades from being thrown outside of the machine. 15. Stone-guard or deflector (available as optional part):this can be fitted in place of the grass-catcher and prevents objects drawn up by the blades from being thrown outside of the machine. 16. Engine:this moves the blades and drives the wheels. Its specifications and regulations for use are described in a specific manual. 17. Battery:provides the energy for starting the engine. Its specifications and regulations for use are described in a specific manual. 18. Driver seat:this is where the machine operator sits. It has a sensor for detecting the presence of the operator which is a safety device. 19. Labels for regulations and safety:give reminders on the main provisions for working safely, each of which is explained in chapter 1. EN 8IDENTIFICATION OF THE MACHINE AND COMPONENTS 11 12 1413 18 17 16 19 15
3. UNPACKING AND ASSEMBLY For storage and transport reasons, some components of the machine are not directly installed in the factory, but have to be assembled after their removal from the packing. Final assembly is carried out by following these simple instructions. The machine is supplied without engine oil or fuel. Before starting up the engine, fill with oil and fuel following the instructions given in the engine manual. 3.1 UNPACKING When unpacking the machine, take care to gather all individual parts and fittings, and do not damage the cutting deck when taking the machine off the base pal- let. The packing contents: – the machine; – the battery; – the steering wheel; – the seat; – the grass-catcher brackets; – the grass-catcher components; – an envelope containing: – the operator’s manuals and documents, – the nuts and bolts including a pin for blocking the steering wheel, – 2 starter keys and a spare 6.3 A fuse. To prevent damaging the cutting deck when getting the machine down from the pallet, take it to the maximum height and be very care- ful. For hydrostatic drive models: to make it easier to get the machine off the pallet and to move it, the drive disengage lever should be put in position «B» ( ☛4.33). ➤ NOTE IMPORTANT EN 9 UNPACKING AND ASSEMBLY