GGP Italy SPA Engine Sv150 Instructions Manual
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71520122/1 Realizzazione: EDIPROM / bergamo GGP ITALY SPA Via del Lavoro, 6 I-31033 Castelfranco Veneto (TV) ITALY FR MANUEL D’UTILISATION OPERATOR’S MANUAL GEBRAUCHSANWEISUNG MANUALE DI ISTRUZIONI GEBRUIKERSHANDLEIDING MANUAL DE INSTRUCCIONES MANUAL DE INSTRUÇÕES ∂°Ã∂πƒπ¢π√ √¢∏°πø¡ KULLANIM KILAVUZUУПАТСТВА ЗА УП\bТРЕБАINSTRUKSJONSBOK BRUKSANVISNING BRUGSANVISNING KÄYTTÖOHJEET NÁVOD K POUŽITÍ INSTRUKCJE OBSŁUGI HASZNÁLATI UTASÍTÁS êìKéÇéÑëíÇé èé ùKëèãì\ ÄíÄñàà PRIRUČNIK ZA UPORABO PRIROČNIK ZA UPORABU ENDEITNLESPTELTRMKNOSVDAFICSPLHURUHRSL SV150 M150
123 4 6598 10 7 3.1 SLOW 1 CHOKE F AST 3.2 2 MAX MIN 15.1.1 1 3a 1 3 5.1.2 1 2 3 5.1.3 12 5.1.4 3 2 1 5.2-3 2 1 3 5.5-6 1 MAXMIN 4 2 3 6.3 123 4 6.4 3 5 1 4 21 3a 6.5 1 0,6-0,8 mm 2 3 11 4 6.6 1 2 3 4 6.7
1EN READING AND UNDERSTANDING THE MANUAL Some paragraphs in the manual containing infor- mation of particular importance for safety and operation are highlighted at various levels of emphasis, and signify the following: or These give details or further information on what has already been said, and aim to prevent damage either to the engine or other damages. Non-observance will re- sult in the risk of injury to oneself or others. Non-observance will re- sult in the risk of serious injury or death to oneself or others. Whenever a reference is made to a position on the machine “front”, “back”, “left” or “right” hand side, this is deter- mined by facing the direction of forward travel. NOTE !DANGER! !WARNING! IMPORTANTNOTE 1.1 1. GENERAL INFORMATION 1.General information ................................... 1 2.Safety regulations ..................................... 1 3.Components and controls ........................ 2 4.What you need to know ............................ 3 5.Standards of use ...................................... 4 6.Maintenance ............................................. 5 7.Troubleshooting ........................................ 7 8.Technical data ........................................... 8 TABLE OF CONTENTS The number before the paragraph title refers to the text references and their related figures (shown inside front and back covers). SAFETY SYMBOLS Your engine should be used with due care and attention. Symbols have therefore been placed on the engine to remind you of the main precau- tions to be taken. Their full meaning is explained later on. You are also asked to carefully read the safety regulations in the applicable chapter of this handbook. Warning! - Read instructions before using. Warning!- Keep away from hot sur- faces. 1.2 (to be strictly applied) A) TRAINING 1) Read carefully the instructions in this man- ual as well as those of the lawnmower pow- ered by this engine. Learn how to stop the engine quickly. 2) Never allow people unfamiliar with these instructions to use the engine. 3) Never use the engine while people, espe- cially children, or pets are nearby. 4) Remember that the operator or user is responsible for accidents or hazards occur- ring to other people or their property. 2. GENERAL SAFETY STANDARDSB) PREPARATION 1) Do not wear loose-fitting clothing, dangling drawstrings, jewels or items that could become caught; tie up long hair and keep at safe distance (behind the lawnmower handle) while starting the lawnmower. 2) Turn engine OFF and let it cool before removing gas cap. 3) WARNING: DANGER! Fuel is highly flam- mable: –store the fuel in special containers; –refuel only outdoors by using a funnel; never smoke while refueling and/or han- dling fuel; –add fuel before starting the engine. Never remove the cap of the fuel tank or add fuel while the engine is running or when the
engine is hot; –if fuel is spilled, do not attempt to start the engine but move the lawnmower away from the area of spillage and avoid creating any source of ignition until the fuel has evaporated and fuel vapours have dissipat- ed; –always put the tank and fuel container caps back on and tighten well. 4) Replace faulty silencers and the guard, if damaged. C) OPERATION 1) Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. 2) Do not use starting fluids or similar prod- ucts. 3) Do not change the engine governor set- tings or overspeed the engine. 4) Do not tip the lawnmower at angle which causes fuel to spill from the fuel tank cap. 5) Do not touch the cylinder fins and/or the silencer guard until the engine has cooled down. 6) Turn the engine off and remove the spark plug wire before inspecting, cleaning or working either on the lawnmower or engine. 7) Do not crank the engine with spark plug removed. 8) Do not transport the lawnmower with fuel in tank. D) MAINTENANCE AND STORAGE 1) A routine maintenance is essential for safe- ty and for keeping a high performance level. 2) Do not store the lawnmower with fuel in tank in an area where the fuel vapors could reach an open flame, a spark or a strong heat source 3) Allow the engine to cool before storing the lawnmower anywhere. 4) To reduce the fire hazard, keep the engine, the silencer and the fuel storage area free of grass, leaves, or excessive grease. 5) If the fuel tank has to be drained, this should be done outdoors once the engine has cooled down. 6)On safety ground, never use the engine with either worn or damaged parts. Parts are to be replaced and not repaired. Use genuine spare parts. Parts that are not of the same quality can damage the engine and impair your safety. ENGINE COMPONENTS 1.Rope handle 2.Fuel tank fillercap 3.Oil fillercap with dipstick 4.Air cleaner cover 5.Silencer 6.Silencer guard 7.Spark plug 8.Spark plug cap 9.Speed control lever 10.Engine code ACCELERATOR CONTROL Usually the accelerator control is installed on the lawnmower handle and is connected to the engine by a cable. The lever (1) has three positions, which corre- spond to: CHOKE = to be used for cold starting. FAST = top speed; to be used when mowing. SLOW = slowest speed. 3.2 3.1 3. COMPONENTS AND CONTROLS 2EN Note your engine serial number here ✍
The engine performance, reliability and life are influenced by many factors, some external and some strictly associated with the quality of the products used and with the scheduled mainte- nance. The following information allow a better under- standing and use of your engine. ENVIRONMENTAL CONDITIONS The operation of a four-stroke endothermic engine is affected by: a) Temperature: –Working in low temperatures could lead to a difficult cold starting. –Working in very high temperatures could lead to a difficult hot starting due to the evapora- tion of the fuel either in the carburetor float chamber or in the pump. –In any case, the right kind of oil must be used, according to the operating temperatures. b) Altitude: –The higher the altitude (above sea level), the lower the max power developed by an endothermic engine. –Therefore, at the highest altitudes the load on the lawnmower should be reduced avoiding, for example, to cut tall or wet grass. FUEL A good quality fuel is the major issue for the engine reliability of operation. a)Use unleaded gasoline, with a minimum of 90 octane. b)Use clean, fresh fuel; purchase fuel in quanti- ty that can be used within 30 days, to prevent gum from forming inside the container or the tank. c)Do not use fuel which contains Methanol. d)Do not add neither oil nor any kind of fuel additive. OIL Use always high quality oils, choosing their vis- cosity grade according to the operating temper- ature. 4.3 4.2 4.1 4. WHAT YOU NEED TO KNOWa)Use only detergent oil classified SF-SG. b)Choose the SAE viscosity grade of oil from this chart: – from 5 to 35 °C = SAE 30 – from -15 to + 5 °C =5W-30 or 10W-30 (Multi-viscosity) – from -25 to + 35 °C = Synthetic oils 5W-30 or 10W-30 (Multi-viscosity) c)The use of multi-viscosity oils in hot temper- atures will result in higher than normal oil con- sumption; therefore, check oil level more fre- quently. e)Do not mix oils of different brands and fea- tures. d)SAE 30 oil, if used below 5°C, could result in possible engine damage due to inadequate lubrication. f)Oil should be at “MAX” mark (see 5.1.1): do not overfill. Overfilling with oil may cause: –Smoking; –Spark plug or air filter fouling, which will cause hard starting. AIR FILTER The air filter must always be in perfect working order, to prevent grass cuttings and dust from getting sucked into the engine, reducing the effi- ciency and life of the machine. a)Always keep the filtering element free of grass cuttings and in perfect working order (see 6.5). b)If necessary, replace the filtering element with an original spare part. Incompatible filtering elements can impair the efficiency and life of the engine. c)Never start the engine without mounting the filtering element properly. SPARK PLUG Not all the spark plugs for endothermic engines are the same! a)Use only spark plugs of the recommended type, with the right heat range. b)Check the length of the thread, because – if too long – it will damage the engine beyond repair. c)Make sure that the electrodes are clean and their gap is correct (see 6.6). 4.5 4.4 3EN
BEFORE EVERY USE Before every use, perform the following checking procedures in order to assure a regular opera- tion. Check oil level See the specific chapter (8.1) for the oil to be used. a)Place engine level. b)Clean around oil fill. c)Remove the fillercap (1), clean the tip of the dipstick (2), insert and tighten down. d)Remove dipstick again and check the oil level that must be between the “MIN” and “MAX” marks. e)If oil is required, add oil of the same kind up to the “MAX” mark, being careful not to spill any outside the oil fill. f)Close the fillercap (1) and wipe off any spilled oil. Air filter check The efficiency of the air filter is fundamental for the engine to work properly. Do not start the engine if the filtering element is missing or bro- ken. a)Clean the area around the filter cover (1). b)Remove the cover (1) by releasing the rear tab (2) and check the condition of the filtering ele- ment (3 - 3a). It must be intact, clean and in perfect working order; if not, either replace it or carry out maintenance (see 6.5). c)Remount the cover (1). Adding fuel See the specific chapter (8.1) for the fuel charac- teristics. Add fuel only when the engine is cold. a)Place the lawnmower level. b)Clean around the fillercap (1). c)Remove the fillercap (1). 5.1.3 5.1.2 5.1.1 5.1 5. STANDARDS OF USEd)Using a clean funnel (2), fill tank to approxi- mately 5 mm below the inner edge of the filler neck (3), being careful not to spill fuel. e)Tighten the fillercap (1) back and clean any spilled fuel. Spark plug cap Connect the cap (1) of cable to the spark plug (2), making sure that there is no grass or dirt either inside the cap or on the spark plug termi- nal. STARTING THE ENGINE (cold starting) Always start the engine with the lawnmower traction device (if equipped) disengaged. a)Move throttle control (1) to “CHOKE” posi- tion. b)Close safety brake control handle (2), as shown in the lawnmower instructions. c)Grasp rope handle (3) and pull slowly until resistance is felt. Then pull cord rapidly. d)When engine starts, release the rope. e)After a few seconds, slowly move throttle (1) from “CHOKE” to “FAST” or “SLOW” posi- tion. If the engine does not start, repeat from section b). If the engine starts but does not keep running, repeat the whole starting procedure with throttle control in “FAST” posi- tion. STARTING THE ENGINE (hot starting) •)Follow the whole cold-starting procedure with throttle control (1) in “FAST” position. USE OF THE ENGINE IN OPERATION When mowing, use the engine at its max rpm by moving the throttle control to “FAST” position. Keep your hands away from the silencer and surrounding areas that can become extremely hot. With the engine running, do not get loose-fitting !WARNING! 5.4 5.3 NOTE NOTE 5.2 5.1.4 4EN
clothing (ties, scarves, etc.) or hair closer to the top part of the engine. Do not operate on over 15° inclines to prevent malfunctioning of the engine. STOPPING DURING OPERATION a)Move throttle control to “SLOW”. b)Release the safety brake control handle (2) to stop the engine. STOPPING AT THE END OF OPERA- TION a)Move throttle control (1) to “SLOW”. b)Release the safety brake control handle (2) to stop the engine. c)Once the engine has cooled, disconnect the spark plug cap (3). d)Remove any grass build-up from the engine, in particular from the silencer, to reduce fire hazard. CLEANING AND STORAGE a)Do not spray with water or use hydraulic lances to clean the exterior of the engine. b)Use an airgun (max 6 bar) making sure that no grass debris and dust fall inside the engine. c)Store the lawnmower (and the engine) in a dry place, sheltered from severe weather condi- tions and sufficiently ventilated. LONG STORAGE (over 30 days) In case the engine has to be stored for a long time (for example at the end of the season), a few precautions are needed to help the future start-up. a)Drain fuel from tank to prevent build-ups inside the tank. b)Remove the spark plug and pour inside the spark plug hole about 3 cl of clean engine oil. Close the hole with a cloth, then pull, slowly and carefully, the starting rope so that, with a few engine revolutions, the oil will be distrib- uted on the cylinder inner walls. Reinstall the spark plug without connecting the cable cap. 5.8 5.7 5.6 5.5 IMPORTANTSAFETY RECOMMENDATIONS Remove the spark plug cap and read instructions before carrying out any cleaning, repair or maintenance operation. Wear proper clothing and work- ing gloves whenever your hands are at risk. Do not perform maintenance or repair oper- ations without the necessary tools and technical knowledge. Never get rid of used oil, fuel or other pollutants in unauthorised places. If necessary, you can lift the front side of your lawnmower or you can tip it on its left side only, making sure not to spill any fuel or oil. MAINTENANCE SCHEDULE Follow the hourly or calendar – whichever occur first – maintenance schedule shown in the fol- lowing table. 1)Change oil every 25 hours if the engine is oper- ating under heavy load or in ht weather. 2)Clean air cleaner more frequently if the machine is operating in dusty areas. 6.2 IMPORTANT IMPORTANT !WARNING! 6.1 6. MAINTENANCE 5EN Check oil level -✔---(see 5.1.1) Change oil 1)✔--✔-(see 6.3) Clean silencer and --✔-- engine (see 6.4) Check air cleaner 2)--✔--(see 6.5) Oil air cleaner 2)--✔--(see 6.5) Check spark plug --✔-- (see 6.6) Replace spark plug ---✔- (see 6.6) After First 5 hours Operation Every 5 hours or dailyEvery 25 hours or every season Every 50 hours or every season Every 100 hours
CHANGE OIL See the specific chapter (8.1) for the oil to be used. Drain oil while the engine is warm, being careful not to touch the hot engine nor the drained oil. a)Place engine level. b)Clean around oil fill (1). c)Remove the fillercap (1). d)Have a container ready (2) to collect the oil. e)Tip the lawnmower on its left side so that the oil will drain from the oil fill (3). f)Place the lawnmower level and top up with new oil. g)Check the oil level on the dipstick (4). Oil should be at “MAX” mark. h)Close the fillercap and wipe off any spilled oil. The oil capacity is about 0.6 liter. CLEAN SILENCER AND ENGINE Silencer must be cleaned when the engine is cold. a)Remove from the silencer (1) and its guard (2) any grass debris or dirt that could cause fire, using a brush or compressed air. b)Clean the cylinder and cylinder head fins (3) to ease engine cooling and prevent overheat- ing. c)Clean the plastic components with a sponge (4) soaked in water and detergent. AIR FILTER MAINTENANCE a)Clean the area around the filter cover (1). b)Remove the cover (1) by releasing the rear tab (2) and remove the filtering element (3 - 3a). c)Carry out maintenance on the filtering ele- ment as described below for each type. d)Clean inside the filter housing (4) to get rid of any dust and grass cuttings, taking care not 6.5 6.4 NOTE !WARNING! 6.3to push them into the induction pipe (5). e)Put the filtering element (3 - 3a) back in place and close the cover (1). • Sponge filtering element (3) Keep the filtering element clean and soaked in oil. Replace it if it is disintegrating, cut or broken. Do not use compressed air to clean the filtering element. –Clean the sponge filtering element with water and detergent and dry it with a clean cloth. –Soak the filtering element in 2 tablespoonfuls of clean engine oil and wring it well to distrib- ute the oil evenly. –Remove any excess oil with a clean cloth. If you need to replace the filtering element, oil the new filter as described above. • Cartridge filtering element (3a) –Blow compressed air from the inside to remove dust and grass cuttings. Do not use water, petrol, detergents or any other products to clean the filtering element. SPARK PLUG SERVICE a)Remove the spark plug (1) using a spark plug socket wrench (2). b)Clean the electrodes (3) with a metal brush and remove any carbonaceous build-up. c)Using a thickness gauge (4), check for the right gap (0.6 - 0.8 mm) between the elec- trodes. d)Install the spark plug (1) and tighten with a socket wrench (2). Replace the spark plug if the electrodes are burnt or if the porcelain is broken or damaged. Fire hazard! Do not check the ignition system with spark plug remov- ed. Use only spark plugs of the recommended type (see 8.1). IMPORTANT !WARNING! 6.6 IMPORTANT IMPORTANT 6EN
ADJUSTMENT OF THE ACCELERATOR CABLE If the engine does not reach its maximum rpm with the throttle control in “FAST” position, this is likely due to an out-of-phase connection between the accelerator lever and the governor lever. To restore the correct phase: a)Stop the engine, remove the spark plug cap6.7and wait until the engine has cooled. b)Loosen the screw (1) of the clamp (2) so that the cable casing (3) is free to move. c)Move the throttle control to “SLOW”. d)Move governor control lever (4) forward as far as possible and, by keeping it in this position, lock the casing (3) full tightening the screw (1) of the clamp (2). 7EN PROBLEM LIKELY CAUSE SOLUTION 7. TROUBLESHOOTING a)Hard starting b)Inconsistent working c)Loss of power while mowing- No fuel - Stale fuel or build-ups in tank - Spark plug disconnected - Dirty electrodes or incorrect gap - Air filter clogged - Incorrect oil for the season - Fuel evaporation in the carburetor (vapor lock) due to high temperatures - Fault in carburation - Hard starting - Stale fuel or build-ups in tank - Dirty electrodes or incorrect gap - Air filter clogged - Fault in carburation - Hard starting - Air filter clogged - Fault in carburation - Governor out of phase with respect to the accelerator - Check and top up (see 5.1.3) - Empty fuel tank and refill with fresh fuel - Check that the spark plug cap fits well over the plug terminals (see 5.1.4) - Check (see 6.6) - Check and clean (see 6.5) - Replace with proper oil (see 6.3) - Wait for a few minutes then start again (see 5.3) - Contact a Licensed Service Centre - Contact a Licensed Service Centre - Empty fuel tank and refill with fresh fuel (see 6.8) - Check (see 6.6) - Check and clean (see 6.5) - Contact a Licensed Service Centre - Contact a Licensed Service Centre - Check and clean (see 6.5) - Contact a Licensed Service Centre - Adjust the cable (see 6.7)
8EN REFILLING AND OPERATION MATERIALS Fuel .......................................................................................... Unleaded gasoline, minimum 90 octane Tank capacity .............................................................................................................................. 0.8 liter Engine oil: from 5 to 35 °C ......................................................................................................... SAE 30 from -15 to +5 °C .................................................................................... 5W-30 or 10W-30 from -25 to +35 °C .................................................................. Synthetic 5W-30 or 10W-30 Oil capacity .................................................................................................................................. 0.6 liter Spark plug ......................................................................................... RN9YC (Champion) or equivalent Spark plug gap ................................................................................................................... 0.6 - 0.8 mm8.1 8. TECHNICAL SPECIFICATIONS