Electrohome G08 Manual
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G08 Vector Monitor FAQ & Guide Page 31 of 39 USING A G08-003 WITH COSMIC CHASM Cosmic Chasm uses the G08-105 monitor, which takes slightly different inputs and is basically a better version monitor than the G08-003. It is, however, hard as hell to find the G08-105 monitor. If you have a Cosmic Chasm game or boardset and it is missing this monitor, there is hope. The G08-003 can be substituted in place of the G08-105 (as can the WG6400 monitor, but that is an equally difficult monitor to find). To use the G08-003 with Cosmic Chasm, read the following from David Fish: “As per the request of several V-List members here is the instructions for reworking a Cinematronics Cosmic Chasm boardset to work with a standard G08-003 monitor. While the procedure will correct the color intensity problems it does nothing to help the [relatively] crappy slew rate of the G08-003, you’re on your own there. This modification is used to adjust the color signal (R, G & B) levels of a Cosmic Chasm board so that they are compatible with a standard Electrohome G08-003. When a Cosmic Chasm boardset is run using a G08-003 there will be visible black level or return-to-origin lines on the screen. The origin points will also be visible and will burn several small holes in the phosphor relatively quickly. The problem occurs because the Cosmic Chasm RGB outputs are designed to be compatible with a Wells-Gardner 19K6401 or Electrohome G08-105 which are 1V (BLACK level) to 3.6V-4.0V (full ON). The color levels of the more common Wells-Gardner 19K6101 are similar. Why Electrohome chose 0-4V is anyones guess. To correct this, the gain and offset of the RGB signals must be modified. The mod is fairly simple and reversible in case you ever get your hands on the correct monitor. It requires 6 resistors, three potentiometers and some soldering skill. Components required: · QTY 3 15.4K 1% metal film resistor · QTY 3 90.1K 1% metal film resistor · QTY 3 25K potentiometer, Bourns P/N 3266W-1-253 (Digi-Key P/N 3266W-253-ND) Modification Instructions: 1) Carefully remove the three 9.1K resistors R1, R9 and R17 from the Cosmic Chasm Game Processor PCB. I suggest the following method: cut one leg of the resistor right at the body and bend both the resistor and the cut lead vertical. Heat the solder fillet on the trace side and pull the resistor/lead out the component side. Use a solder sucker to remove the leftover solder. 2) Install the 15.4K resistors in the R1, R9 and R17 locations. 3) Using a non-permanent adhesive (rubber cement or similar) attach a 25K potentiometer to the top of IC U29, U14 and U15. Orient the pots so that the pots #1 lead is right above and close as possible to the ICs pin #7 (+15V) and the adjustment screw is on the side with pins 1 thru 4. Let the glue set. 4) For each pot bend the #1 lead down and solder to the ICs pin #7.
G08 Vector Monitor FAQ & Guide Page 32 of 39 5) Using a short piece of wire-wrap wire connect the each pots #3 lead to the ICs #4 pin (- 15V). 6) Connect a 90.1K resistor between pin #2 of the IC and #2 lead of the pot for each. Power up the boardset. Connect a scope to the RED color output on connector P2 pin 6. Note: all ODD numbered pins are GND. Adjust the pot attached to U29 so that the signal level swings between 0 volts and 4 volts. Repeat the adjustment for GREEN (U14) and BLUE (U15). * Modification complete * CAVEAT! - I have done this modification to two boardsets so far and got the expected results. However, since electronics is three parts Black Magic, two parts blood sacrifice and one part skill, I cannot take responsibility for what occurs to your board should you make this modification. All I can say is It worked for me’.”
G08 Vector Monitor FAQ & Guide Page 33 of 39 Appendix A: Parts Lists The Input Clamp Board is only discussed in the Preliminary G08-003/004 Service Manual. Included below is the parts list. Not all of these parts are necessary for a monitor rebuild, but are good to have on hand. Input Clamp Assembly Parts List Location Part Description Upgrade Notes D800 1N914 D801 1N914 D802 1N914 D803 1N914 D804 1N914 D805 1N914 D806 1N914 D808 1N914 Q800 2N3904 Q801 2N3906 Q802 2N3904 Q803 2N3906 R800 10K ¼W Resistor R801 4.7K ¼W Resistor R802 4.7K ¼W Resistor R803 10K ¼W Resistor R804 10K ¼W Resistor R805 4.7K ¼W Resistor R806 4.7K ¼W Resistor R807 10K ¼W Resistor R809 1K ¼W Resistor C800 10 uF 16V Radial Capacitor C801 10 uF 16V Radial Capacitor C802 10 uF 16V Radial Capacitor C803 10 uF 16V Radial Capacitor
G08 Vector Monitor FAQ & Guide Page 34 of 39 The Current Limiter boards are attached to the deflection board and are only discussed in the Preliminary G08-003/004 Service Manual. Included below is the parts list. Not all of these parts are necessary for a monitor rebuild, but are good to have on hand. Horizontal Current Limiter Vertical Current Limiter Location Description Location Description D200 1N914 D250 1N914 D201 1N914 D251 1N914 D202 1N4935 D252 1N4935 D203 1N4935 D253 1N4935 Q201 2N3906 Q251 2N3906 Q202 2N3904 Q252 2N3904 R200 100-Ohm 0.25W Resistor R250 100-Ohm 0.25W Resistor R201 100-Ohm 0.25W Resistor R251 100-Ohm 0.25W Resistor R202 0.15-Ohm 2W Resistor R252 0.15-Ohm 2W Resistor R203 0.15-Ohm 2W Resistor R253 0.15-Ohm 2W Resistor C201 0.1mF 200V capacitor C251 0.1mF 200V capacitor
G08 Vector Monitor FAQ & Guide Page 35 of 39 Appendix B: G08 SYSTEM REDESIGN Taken from a Sega/Gremlin Service letter: Gremlin/Sega reports that all of the problems encountered with the industrys first color X-Y game Space Fury have been identified and solved. The problems are centered around the deflection (X-Y) amps. Underrated power transistors combined with an extended on time during the power-up routine resulted in damaging the amplifier circuit. The remedy includes a modification to the card cage and replacement of the Electrohome Monitor with a redesigned unit. Gremlin/Sega will have replaced all defective monitors and modified all game card cages by the end of October. Initial field fixes did not resolve the problem entirely and Gremlin/Sega decided to undertake the monitor replacement program. Electrohome, the monitor manufacturer, will replace monitors in the Eastern U.S., while Gremlin/Sega will handle the Western US. For further details contact your distributor.
G08 Vector Monitor FAQ & Guide Page 36 of 39 Appendix C: Common Ground Connections From: John Robertson Newsgroups: rec.games.video.arcade.collecting Subject: TechTIP: How to make VECTOR MONITORS very RELIABLE! Date: 22 Oct 2001 It’s been a little while since my last Tech Tip, but this is something that’s been on my mind for a while now, and a posting in the Vector mail-list got the following response from me...: Vector monitors blow up because the ground reference for the monitor drifts relative to the logic boards (MPU and video) when the power supply connections overheat. This will then bias the input signals offset enough to overdrive the outputs. Hence my argument for chucking the original power supply and putting in a switching supply. I started doing that about ten years ago and have not lost a single Electrohome/Sega monitor since. I assume this also kills Tempest/Star Wars/Major Havoc/... monitors etc. Those pesky grounds get a few ohms resistance and all sorts of nasty things happen. I first discovered this on Gottlieb pinballs over ten years ago-the ground for the regulator would overheat the pin/wiper contact which would become a small resistor and thus the ground of the MPU would drift up relative to the cabinet ground, which also happened to be the ground path for the driver transistors. When the MPU ground would change to about 0.5 to 0.7VDC above cabinet ground the base of the transistors would then start to conduct as the MPU would be trying to turn off the transistors, but the Emitters are tied to the cabinet ground. Hence the transistors would start to conduct... You will recall that transistors generate far more heat when they are used at the beginning of their working range rather when they are switched completely on and off as in regular vector monitors (or solenoid drivers, etc.). So in a little while, it croaks. No obvious cause...replace the transistors and everything works. For now... So get VERY GOOD GROUND (COMMON) CONNECTIONS BETWEEN THE MONITOR, MPU AND POWER SUPPLY for reliability!!!!!!!!!!!!!!!!!!!!!!!! Solder fat conductors with nasty heavy gauge connectors between each component in the system. Put in healthy SWITCHING SUPPLIES! Happy vectors will result. John :-#)#
G08 Vector Monitor FAQ & Guide Page 37 of 39 Appendix D: Testing Transistors Most of the failures in the Electrohome G08 monitor (as is the case with most electronic devices) are semiconductor failures, specifically, the transistors. All transistors discussed in this document can be tested in the same way; it does not matter if they are the large chassis-mounted transistors or the tiny PCB-mounted transistors. With the transistors out of circuit, set your multi-meter on Rx1K scale and use the following procedures. NOTE: ANALOG AND DIGITAL MULTI-METERS REQUIRE DIFFERENT TESTING PROCEDURES FOR TRANSISTORS! Digital meters always show infinite resistance for all 6 combinations (if you accidentally get your skin involved it will show something around 2M Ohms). The best way to test transistors with a DMM is to make use of the diode test function, which will be described after the analog test. For both methods, if you read a short circuit (0 Ohms or voltage drop of 0) or the transistor fails any of the readings, it is bad and must be replaced. Why do Digital Voltmeters read open circuits on diodes and transistors? Because of the ability to use amplifiers, DVM can use much smaller voltages to check resistance. For the most part this is a good thing. It allows you to check resistors in circuit, without turning on things, like transistors. Diode junctions (which there are two of in a transistor) do not “turn on” until they reach somewhere around 0.4 ~ 0.7 volts, depending upon what they are made of, and a lot of other stuff. In a way, diode junctions are similar to neon light bulbs, they act like open circuits until the right voltage is reached, and then they act like shorts, until the voltage drops below the critical threshold. Without proper current limiting, the diode junctions explode. The thing about diodes is that they only do this in one direction, if you switch the test leads, they do not conduct at all. (Well, until the voltage gets much higher, and then it is a bad thing. ;^) Sometimes you want to be able to “turn on” the diode junctions (to test them), so DVMs have a “Diode” test mode. This places enough voltage on the test leads to turn on the diode junction. The number you read on most meters is the actual turn on voltage threshold across the diode. TESTING TRANSISTORS WITH AN ANALOG OHMMETER For type NPN transistors, lead A is black and lead B is red; for type PNP transistors, lead A is red and lead B is black (NOTE: this is the standard polarity for resistance but many multi- meters have the colors reversed; if the readings do not jive this way, switch the leads and try it again). Start with lead A of your multi-meter on the base and lead B on the emitter. You should get a reading of 2.5K Ohms. Now move lead B to the collector. You should get the same reading. Now try the other 4 combinations and you should get a reading of infinite Ohms (open circuit). If any of these resistances is wrong, replace the transistor. Only 2 of the 6 possible combinations should show a resistance and that value should be 2.5K Ohms; none of the resistances should be 0 Ohms (shorted).
G08 Vector Monitor FAQ & Guide Page 38 of 39 TESTING TRANSISTORS WITH A DIGITAL MULTI-METER Set your meter to the diode test. Connect the red meter lead to the base of the transistor. Connect the black meter lead to the emitter. A good NPN transistor will read a JUNCTION DROP voltage of between 0.45v and 0.9v. A good PNP transistor will read OPEN. Leave the red meter lead on the base and move the black lead to the collector. The reading should be the same as the previous test. Reverse the meter leads in your hands and repeat the test. This time, connect the black meter lead to the base of the transistor. Connect the red meter lead to the emitter. A good PNP transistor will read a JUNCTION DROP voltage of between 0.45v and 0.9v. A good NPN transistor will read OPEN. Leave the black meter lead on the base and move the red lead to the collector. The reading should be the same as the previous test. Place one meter lead on the collector, the other on the emitter. The meter should read OPEN. Reverse your meter leads. The meter should read OPEN. This is the same for both NPN and PNP transistors. Thanks to Randy Fromm for this excellent summary of the diode test method.
G08 Vector Monitor FAQ & Guide Page 39 of 39 REFERENCES 1. The Wiretap Arcade Game Collectors Archive - http://www.spies.com/arcade/ Contains information about G-08 system games, as well as schematics for the monitor and game boards. 2. Tac/Scan, Zektor, or Star Trek manual These manuals contain the most up-to-date information on the Electrohome G08-003 model monitor. 3. Sega-to-Atari color XY circuit If you have given up on the G08, this is an alternative solution. 4. Sega/Gremlin Color X-Y manual – www.arcademonitors.com Contains schematics for G08-001, future G08-003 5. Preliminary Service Data G08-003/004 X-Y Color monitor – www.arcademonitors.com DOCUMENT HISTORY Version 0.1: Looking for contributors Version 0.2: David Shumans additions Version 0.3: Michael Kelleys additions Version 0.4: Updated cocktail and Cosmic Chasm Information Version 0.5: Additional tips added Version 0.6: Added more info about neck tube swap Version 0.7: Major revision. Added more info about G08-105 Version 0.8: Major revision. Reformatting and additional info on cap kit, parts, power supply END